rack INFINITI FX35 2004 Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2004, Model line: FX35, Model: INFINITI FX35 2004Pages: 4449, PDF Size: 99.66 MB
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WINDSHIELD GLASS
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Revision: 2004 November 2004 FX35/FX45
WINDSHIELD GLASSPFP:72712
Removal and InstallationAIS003A3
REMOVAL
1. Remove the front pillar garnish. Refer to EI-37, "BODY SIDE TRIM" .
2. Partially remove the headlining (front edge). Refer to EI-42, "
HEADLINING" .
3. Remove the front wiper arms. Refer to WW-28, "
Removal and Installation of Front Wiper Arms, Adjust-
ment of Wiper Arms Stop Location" .
4. Remove the cowl top cover. Refer to EI-24, "
COWL TOP" .
5. Pull the molding using the pliers.
6. Apply a protective tape around the windshield glass to protect the painted surface from damage.
After removing moldings, remove glass using piano wire or power cutting tool and an inflatable pump bag.
If a windshield glass is to be reused, mark the body and the glass with mating marks.
PIIA9190E
1. Dam rubber 2. Molding 3. Windshield glass
4. Spacer 5. Mirror base 6. Bond
7. Insulator 8. Panel 9. Body side (outer)
10. Cowl top cover 11. Pad 12. Bracket
Page 3171 of 4449
GW-12
WINDSHIELD GLASS
Revision: 2004 November 2004 FX35/FX45
WARNING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help pre-
vent glass splinters from entering your eyes or cutting your hands.
CAUTION:
When a windshield glass is to be reused, do not use a cutting knife or power cutting tool.
Be careful not to scratch the glass when removing.
Do not set or stand the glass on its edge. Small chips may develop into cracks.
INSTALLATION
Use a genuine Nissan Urethane Adhesive Kit or equivalent and follow the instructions furnished with it.
While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced
out by passenger room air pressure when a door is closed.
The molding must be installed securely so that it is in position and leaves no gap.
Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity.
WARNING:
Keep heat and open flames away as primers and adhesive are flammable.
The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.
Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if
inhaled. If affected by vapor inhalation, immediately move to an area with fresh air.
Driving the vehicle before the urethane adhesive has completely cured may affect the perfor-
mance of the windshield in case of an accident.
CAUTION:
Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date
printed on the box.
Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
Do not leave primers or adhesive cartridge unattended with their caps open or off.
The vehicle should not be driven for at least 24 hours or until the urethane adhesive has com-
pletely cured. Curing time varies depending on temperature and humidity. The curing time will
increase under lower temperature and lower humidity.
Repairing Water Leaks for Windshield
Leaks can be repaired without removing and reinstalling glass.
If water is leaking between the urethane adhesive material and body or glass, determine the extent of leakage.
This can be done by applying water to the windshield area while pushing glass outward.
To stop the leak, apply primer (if necessary) and then urethane adhesive to the leak point.
PIIA0186E
Page 3173 of 4449
GW-14
REAR WINDOW GLASS AND MOLDING
Revision: 2004 November 2004 FX35/FX45
CAUTION:
Be careful not to scratch the glass when removing.
Do not set or stand the glass on its edge. Small chips may develop into cracks.
INSTALLATION
Use a genuine Nissan Urethane Adhesive Kit or equivalent and follow the instructions furnished with it.
While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced
out by passenger room air pressure when a door is closed.
The molding must be installed securely so that it is in position and leaves no gap.
Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity.
WARNING:
Keep heat and open flames away as primers and adhesive are flammable.
The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.
Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if
inhaled. If affected by vapor inhalation, immediately move to an area with fresh air.
Driving the vehicle before the urethane adhesive has completely cured may affect the perfor-
mance of the rear window glass in case of an accident.
CAUTION:
Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date
printed on the box.
Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
Do not leave primers or adhesive cartridge unattended with their caps open or off.
The vehicle should not be driven for at least 24 hours or until the urethane adhesive has com-
pletely cured. Curing time varies depending on temperature and humidity. The curing time will
increase under lower temperature and lower humidity.
PIIB0908E
Page 3233 of 4449
GW-74
SIDE WINDOW GLASS
Revision: 2004 November 2004 FX35/FX45
SIDE WINDOW GLASSPFP:83300
Removal and InstallationAIS003A5
REMOVAL
1. Remove the roof rear garnish. Refer toEI-44, "Removal and Installation" .
2. Remove the luggage side finisher. Refer to EI-44, "
Removal and Installation" .
3. Remove the rear pillar upper garnish. Refer to EI-44, "
Removal and Installation" .
WARNING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help prevent
glass splinters from entering your eyes or cutting your hands.
CAUTION:
Be careful not to scratch the glass when removing.
Do not set or stand the glass on its edge. Small chips may develop into cracks.
PIIA9192E
1. Side window glass molding (upper) 2. Side window glass 3. Clip
4. Side window glass molding (lower) 5. Fastener 6. Adhesive
7. Body side outer panel 8. Side window glass molding (pillar) 9. Dam rubber
Page 3244 of 4449
INSIDE MIRROR
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Revision: 2004 November 2004 FX35/FX45
Removal and InstallationAIS003A9
REMOVAL
1. Remove inside mirror cover.
2. Remove inside mirror finisher.
3. Remove TORX bolt (T20) of the mirror base.
4. Slide the mirror base upward to remove.
5. Disconnect the connector.
INSTALLATION
Install in the reverse order of removal.
COMPASS
Reset of compass Refer to DI-35, "System Description" .
CAUTION:
Apply Genuine Mirror Adhesive or equivalent to bonding surface of mounting bracket. Refer to GI-48,
"RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS" .
1. Inside mirror finisher 2. Inside mirror 3. TORX bolt (T20)
4. Inside mirror cover
PIIA4934E
Page 3272 of 4449
DOOR MIRROR
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Revision: 2004 November 2004 FX35/FX45
Removal and InstallationAIS003AQ
CAUTION:
Be careful not to damage the mirror body.
REMOVAL
1. Remove the front door finisher. Refer to EI-35, "DOOR FINISHER" .
2. Remove the corner cover inner.
3. Remove the door mirror harness connector.
4. Remove the door mirror mounting nuts, and remove the door mirror assembly.
INSTALLATION
Install in the reverse order of removal.
Disassembly and AssemblyAIS00560
DISASSEMBLY
1. Place the mirror body with mirror glass facing upward.
2. Put strip of protection tape on mirror body.
3. As shown in the figure insert a small flat-bladed screwdriver into
the recess between mirror base (mirror holder) and mirror holder
bracket and push up pawls to remove mirror holder lower half
side.
NOTE:
When pushing up pawls do not attempt to use 1 recess only, be
sure to push up with both recesses.
Insert screwdriver into recesses, and push up while rotating
(twist) to make work easier.
4. Remove terminals of mirror heater attachment.
PIIA4738E
1. Door mirror assembly 2. Corner cover inner 3. Clip (C101)
4. Nut
PIIA4002E
Page 3273 of 4449
GW-114
DOOR MIRROR
Revision: 2004 November 2004 FX35/FX45
5. Lightly lift up lower side of mirror surface, and detach pawls of upper side from bracket as if pulling it out.
Remove mirror surface from mirror body.
NOTE:
Be certain not to allow grease on sealing agent in center of mirror body assembly (actuator) or back side
of mirror surface (mirror holder).
ASSEMBLY
1. Place mirror holder bracket and mirror body assembly (actuator) in a horizontal position.
2. Connect terminals of heater installed mirror.
3. Fit the upper pawls on the mirror face onto the mirror holder
bracket first, then press the lower side of mirror face until a click
sound is heard to engage the lower pawls.
NOTE:
After installation, visually make sure lower pawls are securely
engaged from the bottom of mirror face.
PIIA4003E
Page 3288 of 4449
SQUEAK AND RATTLE TROUBLE DIAGNOSES
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Revision: 2004 November 2004 FX35/FX45
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
Page 3292 of 4449
INSTRUMENT PANEL ASSEMBLY
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Revision: 2004 November 2004 FX35/FX45
Removal and InstallationAIS003CJ
WORK STEP
When removing instrument panel and pad, combination meter, display unit and audio unit, center console take
steps in the order shown by the numbers below.
CAUTION:
Disconnect both battery cables in advance.
Disconnect air bag system line in advance.
Never temper with air bag lid or force air bag lid to open, as this may adversely affect air bag per-
formance.
Be careful not to scratch pad and other parts.
1. Front defroster grille (RH) 2. Instrument panel and pad 3. Front defroster grille (LH)
4. Screw 5. Bolt 6. Combination meter assembly
7. Steering lock escutcheon 8. Side ventilation (LH) 9. Display unit and audio unit
10. Wiper and washer switch 11. Clip 12. Rubber
13. Lighting and turn signal switch 14. Combination meter bracket 15. Cluster lid C
16. Steering column upper cover 17. Steering column lower cover 18. Steering column front lower cover
19. Instrument side panel (LH) 20. Instrument clock finisher 21. A/T console finisher
22. Instrument driver lower panel 23. Console finisher (LH) 24. Center console
25. Console finisher (RH) 26. Instrument side panel (RH) 27. Instrument lower cover
28. Instrument passenger lower panel 29. Side ventilation (RH) 30. Front passenger air bag module
Parts Refer toInstrument
panel and padCombination
meterDisplay unit and
audio unit Center console
A Front kicking plate (LH/RH)EI-39
(1) (1)
B Dash side finisher (LH/RH)EI-38
(2) (2)
C Front pillar garnish (LH/RH)EI-39
(3)
D A/T select lever knobAT- 2 3 3
(4) (1)
E Instrument clock finisherIP-12
(5) (2)
F A/T console finisherIP-12
(6) (3)
G Console finisher (LH/RH)IP-12
(7) (4)
H Center consoleIP-12
(8) (5)
I Instrument lower cover IP-13
(9)
J Instrument passenger lower panelIP-13
(10)
K Instrument driver lower panelIP-13
(11) (3)
L Steering column front lower coverIP-13
(12) (4)
M Steering column lower coverIP-13
(13) (5)
N Steering column upper coverIP-14
(14) (6)
O Wiper and washer switchIP-14
(15) (7)
P Lighting and turn signal switchIP-14
(16) (8)
Q Steering lock escutcheonIP-14
(17) (9)
R Combination meter assemblyIP-14
(18) (10)
S Instrument side panel (LH/RH) IP-14
(19)
T Cluster lid CIP-15
(20) (1)
U Display unit and audio unitIP-15
(21) (2)
V Front defroster grille (LH/RH)IP-15
(22)
W Combination meter bracketIP-15
(23)
X Side ventilation (LH)IP-16
(24)
Y Instrument panel and padIP-16
(25)
Page 3295 of 4449
IP-14
INSTRUMENT PANEL ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
(N) Steering Column Upper Cover
Remove the steering column upper cover.
(O) Wiper and Washer Switch
Remove wiper and washer switch. Refer to WW-33, "Removal and Installation of Front Wiper and Washer
Switch" .
(P) Lighting and Turn Signal Switch
Remove lighting and turn signal switch.Refer to LT- 1 0 8 , "LIGHTING AND TURN SIGNAL SWITCH" .
(Q) Steering Lock Escutcheon
Pull back to your side, and remove steering lock escutcheon.
(R) Combination Meter Assembly
1. Remove bolts with power tool, and then remove connector
bracket.
2. Remove bolts with power tool and then disconnect harness con-
nector.
CAUTION:
To prevent it from damaged by interference with the combina-
tion meter assembly, protect the combination meter assembly
with cloths.
(S) Instrument Side Panel (LH/RH)
1. Remove screws with power tool.
2. Pull to the side, disconnect clip and pawls and remove instru-
ment side panel (LH/RH).
PIIA5002E
PIIA5003E
PIIA5004E