drive INFINITI FX35 2004 Service Manual

CO-44
[VK45DE]
RADIATOR (ALUMINUM TYPE)
Revision: 2004 November 2004 FX35/FX45

Grip the crimped edge and bend it upwards so that radiator
plate pliers B [SST: KV99103520 ( — )] slips off.
CAUTION:
Do not bend excessively.

In areas where radiator plate pliers B cannot be used, use
flat-blade screwdriver to bend the edge up.
CAUTION:
Be careful not to damage tank.
2. Remove sealing rubber.
3. Make sure the edge stands straight up.
4. Remove A/T fluid cooler from tank.
ASSEMBLY
1. Install A/T fluid cooler.
CAUTION:
Pay attention to direction of conical washer.
SLC893
SLC930
SLC931
SBIA0577E

COOLING FAN
CO-47
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
COOLING FANPFP:21140
Removal and Installation (Crankshaft Driven Type)ABS006JT
REMOVAL
1. Remove air duct (inlet). Refer to EM-172, "AIR CLEANER AND AIR DUCT" .
2. Remove engine front undercover with power tool.
3. Remove radiator shroud (lower). Refer to CO-39, "
Removal and Installation" .
4. Remove drive belts. Refer to EM-169, "
DRIVE BELTS" .
5. Remove cooling fan.
CAUTION:
Do not damage or scratch radiator core when removing.
INSPECTION AFTER REMOVAL
Fan Coupling
Inspect fan coupling for oil leakage and bimetal conditions.

If anything is found, replace fan coupling.
Cooling Fan
Inspect cooling fan for crack or unusual bend.

If anything is found, replace cooling fan.
INSTALLATION
Note to the following, install in the reverse order of removal.

Install cooling fan with its front mark “F” facing front of vehicle. Refer to CO-47, "Removal and Installation
(Crankshaft Driven Type)" .
1. Cooling fan 2. Fan coupling 3. Fan pulley
4. Water pump
PBIC1537E
SLC072

CO-48
[VK45DE]
COOLING FAN
Revision: 2004 November 2004 FX35/FX45
Removal and Installation (Motor Driven Type)ABS006JU
REMOVAL
1. Remove front grille. Refer to EI-23, "FRONT GRILLE" .
2. Disconnect harness connector from fan motor.
3. Remove cooling fan assembly.
CAUTION:
Do not damage or scratch A/C condenser when removed.
INSTALLATION
Install in the reverse order of removal.

Cooling fan is controlled by ECM. For details. Refer to EC-1142, "DTC P1217 ENGINE OVER TEMPER-
ATURE" .
Disassembly and Assembly (Motor Driven Type)ABS00A3O
DISASSEMBLY
1. Remove cooling fan from fan motor.
2. Remove fan motor from fan grille.
INSPECTION AFTER DISASSEMBLY
Cooling Fan
Inspect cooling fan for crack or unusual bend.

If anything is found, replace cooling fan.
ASSEMBLY
Assemble in the reverse order of disassembly.
1. Cooling fan 2. Fan grille 3. Fan motor
PBIC1666E

WATER PUMP
CO-49
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
WAT E R P U MPPFP:21020
Removal and InstallationABS006JO
CAUTION:

When removing water pump, be careful not to get engine coolant on drive belt.

Water pump can not be disassembled and should be replaced as a unit.
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-36, "Chang-
ing Engine Coolant" and EM-241, "DISASSEMBLY" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
2. Remove following parts:

Engine front undercover

Air duct (inlet); Refer to EM-172, "AIR CLEANER AND AIR DUCT" .

Alternator, water pump and A/C compressor belt; Refer to EM-169, "DRIVE BELTS" .
3. Remove fan coupling with cooling fan, and then water pump pulley.
4. Remove water pump.

Engine coolant will leak from the cylinder block, so have a receptacle ready under vehicle.
CAUTION:

Handle the water pump vane so that it does not contact any other parts.

Do not disassemble water pump.
INSPECTION AFTER REMOVAL

Visually check that there is no significant dirt or rusting on water
pump body and vane.

Make sure there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.

If anything is found, replace water pump.
1. Water pump pulley 2. Water pump 3. Gasket
PBIC1538E
PBIC1539E

THERMOSTAT AND WATER CONTROL VALVE
CO-51
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
THERMOSTAT AND WATER CONTROL VALVEPFP:21200
Removal and InstallationABS006JP
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-36, "Chang-
ing Engine Coolant" and EM-241, "DISASSEMBLY" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
2. Remove engine cover with power tool. Refer to EM-168, "
ENGINE ROOM COVER" .
3. Remove air duct (inlet). Refer to EM-172, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect water suction hose from water inlet.
5. Remove water inlet and thermostat.
CAUTION:
Do not disassemble thermostat.
6. Remove intake manifolds (upper and lower). Refer to EM-174, "
INTAKE MANIFOLD" .
1. Water connector 2. O-ring 3. Rubber ring
4. Heater hose 5. Water control valve 6. Water outlet
7. Gasket 8. O-ring 9. Water outlet pipe
10. Thermostat housing 11. Radiator cap 12. Radiator hose (upper)
13. Thermostat 14. Rubber ring 15. Water inlet
16. Water suction hose 17. Water suction pipe 18. Radiator hose (lower)
19. Gasket 20. O-ring 21. Heater pipe
22. Heater hose 23. Water hose 24. Water hose
PBIC1561E

DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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SECTION DI
A
B
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Revision: 2004 November 2004 FX35/FX45
DRIVER INFORMATION SYSTEM
PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
COMBINATION METERS ........................................... 4
System Description .................................................. 4
UNIFIED METER CONTROL UNIT ...................... 4
UNIFIED METER AND A/C AMP. ......................... 4
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ........................................................ 5
POWER SUPPLY AND GROUND CIRCUIT ........ 5
WATER TEMPERATURE GAUGE ........................ 6
TACHOMETER ..................................................... 6
FUEL GAUGE ....................................................... 6
SPEEDOMETER ................................................... 6
Component Parts and Harness Connector Location ..... 6
Combination Meter ................................................... 7
CHECK .................................................................. 7
Circuit Diagram ........................................................ 8
Wiring Diagram — METER — .................................. 9
Terminals and Reference Value for Combination
Meter ....................................................................... 11
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 12
Meter/Gauge Operation and Odo/Trip Meter ......... 12
SELF-DIAGNOSIS FUNCTION .......................... 12
HOW TO ALTERNATE DIAGNOSIS MODE ....... 12
CONSULT-II Function ............................................ 13
How to Proceed With Trouble Diagnosis ................ 13
Diagnosis Flow ....................................................... 13
Power Supply and Ground Circuit Inspection ........ 15
Symptom Chart 1 ................................................... 16
Symptom Chart 2 ................................................... 16
Vehicle Speed Signal Inspection ............................ 17
Engine Speed Signal Inspection ............................ 18
Water Temperature Signal Inspection .................... 19
Fuel Level Sensor Signal Inspection 1 ................... 20
FUEL GAUGE ..................................................... 20
Fuel Level Sensor Signal Inspection 2 ................... 21LOW-FUEL WARNING LAMP ............................. 21
CAN Communication System Inspection ................ 22
Communication Line Inspection ............................. 22
Odo/Trip Meter and Illumination Control Switch
Inspection ............................................................... 24
Fuel Gauge Pointer Fluctuates, Indicator Wrong
Value or Varies ....................................................... 24
Fuel Gauge Does Not Move to FULL position ........ 25
Electrical Components Inspection .......................... 25
CHECK FUEL LEVEL SENSOR UNIT ................ 25
Removal and Installation ........................................ 26
COMBINATION METER ASSEMBLY .................. 26
Disassembly and Assembly for Combination Meter ... 26
DISASSEMBLY ................................................... 26
ASSEMBLY ......................................................... 27
Removal and Installation of Odo/Trip Meter and Illu-
mination Control Switch .......................................... 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
UNIFIED METER AND A/C AMP .............................. 28
System Description ................................................. 28
INPUT/OUTPUT SIGNALS ................................. 28
FAIL-SAFE .......................................................... 29
CAN Communication System Description .............. 29
CAN Communication Unit ....................................... 29
Schematic ............................................................... 30
CONSULT-II Function ............................................. 31
CONSULT-II BASIC OPERATION ....................... 31
SELF-DIAGNOSTIC RESULTS ........................... 32
DATA MONITOR ................................................. 32
Removal and Installation of Unified Meter and A/C
Amp. ....................................................................... 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 34
COMPASS ................................................................. 35
System Description ................................................. 35
DIRECTION DISPLAY ......................................... 35
Wiring Diagram – COMPAS – ................................ 37
Removal and Installation of Compass .................... 38
WARNING LAMPS .................................................... 39

DI-2Revision: 2004 November 2004 FX35/FX45Schematic ............................................................... 39
Wiring Diagram — WARN — .................................. 40
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 48
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 49
Component Inspection ............................................ 50
OIL PRESSURE SWITCH ................................... 50
A/T INDICATOR ........................................................ 51
Wiring Diagram — AT/IND — ................................. 51
A/T Indicator Is Malfunction .................................... 53
WARNING CHIME ..................................................... 55
Component Parts and Harness Connector Location ... 55
System Description ................................................. 55
FUNCTION .......................................................... 55
IGNITION KEY WARNING CHIME (WITHOUT
INTELLIGENT KEY) ............................................ 56
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ...................................................... 56
LIGHT WARNING CHIME ................................... 57
SEAT BELT WARNING CHIME ........................... 57
CAN Communication System Description .............. 57
CAN Communication Unit ....................................... 57
Schematic ............................................................... 58
Wiring Diagram — CHIME — ................................. 59
Terminals and Reference Value for BCM ................ 62
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 63
Terminals and Reference Value for Combination
Meter ...................................................................... 64
How to Proceed With Trouble Diagnosis ................ 64
Preliminary Check .................................................. 65
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 65
CONSULT-II Function ............................................. 66
DIAGNOSTIC ITEMS DESCRIPTION ................. 66
CONSULT-II BASIC OPERATION PROCEDURE
... 66
DATA MONITOR .................................................. 67
ACTIVE TEST ..................................................... 67
SELF-DIAGNOSTIC RESULTS ........................... 67
All Warnings Are Not Operated .............................. 68
Key Warning Chime and Light Warning Chime Does
Not Operate (Seat Belt Warning Chime Does Oper-ate) .......................................................................... 69
Key Warning Chime Does Not Operate (Without
Intelligent Key) ........................................................ 70
Key Warning Chime Does Not Operate (With Intel-
ligent Key, When Mechanical Key Is Used) ............ 72
Key Warning Chime Does Not Operate (With Intel-
l i g e n t K e y , W h e n I n t e l l i g e n t K e y I s C a r r i e d W i t h T h e
Driver) ..................................................................... 74
Light Warning Chime Does Not Operate ................. 76
Seat Belt Warning Chime Does Not Operate .......... 77
CLOCK ...................................................................... 79
Wiring Diagram — CLOCK — ................................. 79
Removal and Installation of Clock ........................... 80
REMOVAL ............................................................ 80
INSTALLATION .................................................... 80
REAR VIEW MONITOR ............................................. 81
System Description ................................................. 81
POWER SUPPLY AND GROUND ....................... 81
AV COMMUNICATION LINE ............................... 81
REAR VIEW CAMERA OPERATION .................. 81
Component Parts and Harness Connector Location ... 82
Schematic ............................................................... 83
Wiring Diagram — R/VIEW — ................................ 84
Terminals and Reference Value for Rear View Cam-
era Control Unit ....................................................... 87
CONSULT-II Function ............................................. 87
CONSULT-II BASIC OPERATION ....................... 87
WORK SUPPORT ............................................... 88
DATA MONITOR .................................................. 89
Side Distance Guideline Correction ........................ 89
SIDE DISTANCE GUIDELINE CORRECTION
PROCEDURE ...................................................... 89
Power Supply and Ground Circuit Inspection ......... 91
Rear View Is Not Displayed With The A/T Selector
Lever In R-position .................................................. 92
The Rear View Image Is Distorted .......................... 96
Removal and Installation of Rear View Camera Con-
trol Unit .................................................................... 97
REMOVAL ............................................................ 97
INSTALLATION .................................................... 97
Removal and Installation of Rear View Camera ..... 97
REMOVAL ............................................................ 97
INSTALLATION .................................................... 98

PRECAUTION
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Revision: 2004 November 2004 FX35/FX45
PRECAUTION PFP:00011
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
AKS0054B
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Wiring Diagrams and Trouble Diagnosis AKS0054D
When you read wiring diagrams, refer to the following:

Refer to GI-15, "How to Read Wiring Diagrams" .

Refer toPG-3, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit.
When you perform trouble diagnosis, refer to the following:

Refer to GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" .

Refer to GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident" .

COMBINATION METERS
DI-17
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Revision: 2004 November 2004 FX35/FX45
Vehicle Speed Signal InspectionAKS005MV
1. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
Preform the ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-25, "
CONSULT-II Func-
tions" .
OK or NG
OK >> GO TO 2.
NG >> Check the applicable parts.
2. CHECK UNIFIED METER AND A/C AMP. OUTPUT SIGNAL
1. Start engine and drive vehicle at approximately 40 km/h (25 MPH).
2. Check voltage signal between combination meter harness con-
nector M20 terminal 1 (R/G) and ground with simple oscillo-
scope of CONSULT-II.
OK or NG
OK >> Replace combination meter.
NG >> GO TO 3.
3. CHECK VOLTAGE OF COMBINATION METER
1. Turn ignition switch OFF.
2. Disconnect unified meter and A/C amp. connector and display control unit connector (with navigation sys-
tem) or display unit connector (without navigation system).
3. Turn ignition switch ON.
4. Check voltage between combination meter harness connector
M20 terminal 1 (R/G) and ground.
OK or NG
OK >> GO TO 4.
NG >> Replace combination meter.
METER COMM CIRC [B2202]Inspect the communication line
between combination meter and
unified meter and A/C amp.Refer to DI-22, "Communication Line Inspection" .
VEHICLE SPEED CIRC [B2205]Inspect the vehicle speed input
signal.Perform the ABS actuator and electric unit (control unit) self-
diagnosis. Refer to BRC-25, "
CONSULT-II Functions" .
CAUTION:
Even when there is no malfunction on speed signal sys-
tem, malfunction may be misinterpreted when battery has
low voltage (when maintaining 7-8V for about 2 seconds). Displayed item [Code] Inspection contents Possible cause
1 (R/G) - Ground:
SKIA4889EPKIA1935E
Approx. 12V
SKIA6730E

DI-24
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
8. CHECK VOLTAGE SIGNAL OF UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF and connect unified meter and A/C amp. connector.
2. Turn ignition switch ON.
3. Check voltage signal between combination meter harness con-
nector M20 terminal 14 (PU) and ground with simple oscillo-
scope of CONSULT-II.
OK or NG
OK >> Replace combination meter.
NG >> Replace unified meter and A/C amp. Refer to DI-34, "
Removal and Installation of Unified Meter
and A/C Amp." .
Odo/Trip Meter and Illumination Control Switch InspectionAKS005N2
1. CHECK ODO/TRIP METER AND ILLUMINATION CONTROL SWITCH
1. Remove odo/trip meter and illumination control switch. Refer to DI-27, "
Removal and Installation of Odo/
Trip Meter and Illumination Control Switch" .
2. Check continuity between odo/trip meter and illumination control
switch harness connector terminals 25, 26, 35 or 36 and 27.
OK or NG
OK >> Replace combination meter.
NG >> Replace odo/trip meter and illumination control switch.
Fuel Gauge Pointer Fluctuates, Indicator Wrong Value or VariesAKS005N3
1. CHECK FUEL GAUGE FLUCTUATION
Test drive vehicle to see if gauge fluctuates only during driving or before or after stopping.
Does the indication value vary only during driving or before or after stopping?
YES >> The pointer fluctuation may be caused by fuel level change in the fuel tank. Condition is normal.
NO >> Ask the customer about the situation when the symptom occurs in detail, and perform the trouble
diagnosis. 14 (PU) - Ground:
SKIA9260ESKIA3362E
Terminal Condition Continuity
26
27Illumination control switch (+) is pushed. Yes
Illumination control switch (+) is released. No
25Illumination control switch (–) is pushed. Yes
Illumination control switch (–) is released. No
36Trip transfer switch is pushed. Yes
Trip transfer switch is released. No
35Trip reset switch is pushed. Yes
Trip reset switch is released. No
SKIA4846E