instrument panel INFINITI FX35 2004 Owner's Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2004, Model line: FX35, Model: INFINITI FX35 2004Pages: 4449, PDF Size: 99.66 MB
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NAVIGATION SYSTEM
AV-183
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Revision: 2004 November 2004 FX35/FX45
Removal and Installation of A/C and AV SwitchAKS007OB
For A/C and AV switch removal and installation procedures, refer to AV- 4 5 , "Removal and Installation for A/C
and AV Switch" .
Removal and Installation of Display UnitAKS007OC
For display unit removal and installation procedures, refer to AV- 4 4 , "Removal and Installation of Audio Unit" .
Removal and Installation of Display Control UnitAKS007OD
REMOVAL
1. Remove instrument passenger lower panel. Refer to IP-11,
"Removal and Installation" .
2. Remove screws (2) with power tool and remove display control
unit.
3. Remove screws (4) with power tool and remove bracket.
INSTALLATION
Install in the reverse order of removal.
SKIA5825E
SKIA5826E
Page 808 of 4449
BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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Revision: 2004 November 2004 FX35/FX45
BODY, LOCK & SECURITY SYSTEM
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Work ................................................ 5
Wiring Diagnosis and Trouble Diagnosis ................. 6
PREPARATION ........................................................... 7
Special Service Tools ............................................... 7
Commercial Service Tools ........................................ 7
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ...... 8
Work Flow ................................................................ 8
CUSTOMER INTERVIEW ..................................... 8
DUPLICATE THE NOISE AND TEST DRIVE ....... 9
CHECK RELATED SERVICE BULLETINS ........... 9
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 9
REPAIR THE CAUSE ........................................... 9
CONFIRM THE REPAIR ..................................... 10
Generic Squeak and Rattle Troubleshooting ......... 10
INSTRUMENT PANEL ........................................ 10
CENTER CONSOLE ........................................... 10
DOORS ............................................................... 10
TRUNK ................................................................. 11
SUNROOF/HEADLINING .................................... 11
SEATS .................................................................. 11
UNDERHOOD ...................................................... 11
Diagnostic Worksheet ............................................ 12
HOOD ....................................................................... 14
Fitting Adjustment .................................................. 14
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT .................................................... 14
FRONT END HEIGHT ADJUSTMENT ............... 14
SURFACE HEIGHT ADJUSTMENT ................... 14
Removal and Installation of Hood Assembly .......... 15
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
Removal and Installation of Hood Lock Control ..... 16REMOVAL ........................................................... 16
INSTALLATION ................................................... 17
Hood Lock Control Inspection ................................ 17
RADIATOR CORE SUPPORT .................................. 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 20
FRONT FENDER ...................................................... 21
Removal and Installation ........................................ 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 21
POWER DOOR LOCK SYSTEM .............................. 22
Component Parts and Harness Connector Location ... 22
Component Parts and Harness Connector Location ... 23
System Description ................................................. 23
OUTLINE ............................................................. 24
CAN Communication System Description .............. 25
CAN Communication Unit ....................................... 25
Schematic (With Intelligent Key) ............................. 26
Wiring Diagram -D/LOCK- (With Intelligent Key) .... 27
FIG. 1 ................................................................... 27
FIG. 2 ................................................................... 28
FIG. 3 ................................................................... 29
FIG. 4 ................................................................... 30
FIG. 5 ................................................................... 31
Schematic (Without Intelligent Key) ........................ 32
Wiring Diagram -D/LOCK- (Without Intelligent Key) ... 33
FIG. 6 ................................................................... 33
FIG. 7 ................................................................... 34
FIG. 8 ................................................................... 35
FIG. 9 ................................................................... 36
Terminals and Reference Value for BCM ............... 37
Terminals and Reference Value for Intelligent Key
Unit (With Intelligent Key System) .......................... 37
Work Flow ............................................................... 37
Preliminary Check .................................................. 38
FUSE AND FUSIBLE LINK CHECK .................... 38
CONSULT-II Function ............................................. 39
CONSULT-II INSPECTION PROCEDURE .......... 39
CONSULT-II APPLICATION ITEMS .................... 40
Page 817 of 4449
BL-10
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18×1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll The following
materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingAIS004LF
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
Page 824 of 4449
HOOD
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Revision: 2004 November 2004 FX35/FX45
4. Remove instrument driver lower panel. Refer to IP-11, "Removal and Installation" .
5. After the bolt of the case with the air cleaner is disconnected, and it is moved, the cable is pulled.
6. Remove the grommet on the dashboard, and pull the hood lock cable toward the passenger room.
CAUTION:
While pulling, be careful not to damage (peeling) the outside of the hood lock cable.
INSTALLATION
1. Pull the hood lock cable through the panel hole to the engine room.
Be careful not to bend the cable too much, keeping the radius
100mm (3.94 in) or more.
2. Make sure the cable is not offset from the positioning grommet,
and push the grommet into the panel hole securely.
3. Apply the sealant to the grommet (at * mark) properly.
4. Install the cable securely to the lock.
5. After installing, check the hood lock adjustment and hood
opener operation.
Hood Lock Control InspectionAIS0051H
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Make sure that the hood lock secondary latch is properly
engaged with the secondary striker with hood's own weight.
2. Make sure that the hood lock primary latch is securely engaged
with the hood striker with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.81in) or
more.
3. When pulling hood opener lever gently, make sure that front end of the hood rises by approximately 20
mm and that hood striker and hood lock primary latch are disengaged. Also make sure that hood opener
returns to the original position.
PIIA0173E
PIIA3552E
PIIB1082E
Page 894 of 4449
INTELLIGENT KEY SYSTEM
BL-87
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Revision: 2004 November 2004 FX35/FX45
When door request switch (driver side) is pushed (unlock), driver side door lock actuator is unlocked.
(Selective door unlock function)
When door request switch (driver side) is pushed (unlock) for the second time within 5 seconds after the
first operation, door lock actuators on passenger's and other's doors are unlocked.
Unlock mode can be changed using “WORK SUPPORT” mode in “SELECTIVE UNLOCK FUNCTION”.
Refer to BL-115, "
WORK SUPPORT" .
Passenger side door request switch operation
When door request switch (passenger side) is pushed (unlock), passenger side door lock actuator is
unlocked.
When door request switch (passenger side) is pushed (unlock) for the second time with in 5 seconds after
the first operation, door lock actuators on driver's and other's doors are unlocked.
Unlock mode can be changed using “WORK SUPPORT” mode in “SELECTIVE UNLOCK FUNCTION”.
Refer to BL-115, "
WORK SUPPORT" .
Back door request switch operation
When back door request switch is pushed (unlock), back door lock actuator is unlocked.
When back door request switch is pushed (unlock) for the second time with in 5 seconds after the first
operation, door lock actuators on driver's and passenger's doors are unlocked.
Unlock mode can be changed using “WORK SUPPORT” mode in “SELECTIVE UNLOCK FUNCTION”.
Refer to BL-115, "
WORK SUPPORT" .
Operation Condition
Auto Door Lock Function
After the door request switch in the driver or passenger or back door is operated and the vehicle door is
unlocked, all the doors are automatically locked unless the mechanical key is inserted into the ignition knob,
the ignition knob is pressed, any door request switch is pressed, any one of the doors is opened, or an Intelli-
gent Key remote control button is operated within 30 seconds.
Key Reminder Function
The hazard lamps will flash and the Intelligent Key warning buzzer will sound several times when the door lock
is locked or unlocked by door request switch operation.
When ignition switch ON or any door is opened, key reminder function is not operate.
Intelligent Key Lock-in Prevention Function
When doors are locked using door lock and unlock switch or driver door lock knob while Intelligent key is in
vehicle and doors open, Intelligent Key unit sends door unlock request signal to BCM via CAN communication
to unlock all doors to prevent Intelligent Key from becoming locked in vehicle.
CAUTION:
The above function operates when the Intelligent Key is inside the vehicle. However, there are cases
that Intelligent Key cannot be detected and this function will not operate when Intelligent Key is on the
instrument panel, rear parcel shelf, or in the glove box. Also, this system sometimes does not operate
if the Intelligent Key is in the door pocket for the open door.
REMOTE CONTROL ENTRY FUNCTIONS
Door Lock Function
Operating a remote controller button on the Intelligent Key sends the Intelligent Key-ID to the Intelligent
Key unit. Intelligent Key unit conducts a verification of the received key-ID, and if the verification is
accepted, a door lock or door unlock request signal is sent to BCM via CAN communication to lock/unlock
the door.
Request switch operation Operating conditions (When all the conditions below are met)
Door request switch (Driver side)
Closing all doors (door switch: OFF)
The Intelligent Key is in the antenna detection area for the door for which the door
request switch (LOCK) was operated. Door request switch (passenger side)
Door request switch (back door)
Vehicle operation Hazard lamp Intelligent Key warning buzzer
Door unlock operation Once Once
Door lock operation Twice Twice
Page 895 of 4449
BL-88
INTELLIGENT KEY SYSTEM
Revision: 2004 November 2004 FX35/FX45
When door lock/unlock is performed using Intelligent Key remote controller button operation, operation
confirmation is conducted by making hazard lamps flash and Intelligent Key warning buzzer sound.
OPERATION CONDITION
Door lock/unlock operation is necessary for all doors close.
Map Lamp And Keyhole Illumination Function
When the following conditions come:
condition of map lamp switch is DOOR position;
door switch OFF (when all the doors are closed);
Remote control button of Intelligent Key turns on interior lamp (for 30 seconds) with input of UNLOCK signal
from Intelligent Key.
Panic Alarm Function
When key switch is OFF and ignition knob is not pushed (when mechanical key is not inserted in ignition
knob), BCM turns ON and OFF horn and headlamp intermittently with input of PANIC ALARM signal from
Intelligent Key. The alarm automatically turns off after 25 seconds or when Intelligent Key unit receives any
signal from Intelligent Key.
Panic alarm operation mode can be changed using “WORK SUPPORT” mode in “PANIC ALARM DELAY”.
Refer to BL-115, "
WORK SUPPORT" .
Remote Control Power Window Down (open) Operation
When Intelligent Key unlock switch is turned ON with ignition switch OFF, and Intelligent Key unlock switch is
detected to be on continuously for 3 seconds, the driver's door and passenger's door power windows are
simultaneously opened.
Power window is operated to open and the operation continues as long as the Intelligent Key unlock switch is
pressed.
Remote control power window down operation mode can be changed using “P/W DOWN DELAY” mode in
“WORK SUPPORT”. Refer to BL-115, "
WORK SUPPORT" .
Key Reminder Function
As an operation verification function, when doors are locked or unlocked using Intelligent Key remote control-
ler button operation, hazard lamps flash and horn sounds.
ENGINE STARTUP FUNCTION
Operation Description
When ignition knob is pressed, Intelligent Key unit sends request signal from inside key antenna, key-ID
verification is conducted with Intelligent Key using two-way communication, and if verification is success-
ful, an ignition rotation prohibition latch release signal is sent to steering lock unit. Steering lock unit
releases ignition knob rotation prohibition latch. (Ignition knob can now be turned.)
When it becomes possible to rotate the ignition knob, “KEY” warning lamp in combination meter lights up
green to notify driver that ignition knob can be turned.
NOTE:
When it becomes impossible to rotate the ignition knob, “KEY” warning lamp in combination meter lights
up red.
When key-ID verification is successful and ignition knob switch is in the ON state, Intelligent Key unit uses
CAN communication to send engine start permission signal to BCM.
When BCM receives engine start permission signal, it uses CAN communication to sent starter request
signal to IPDM E/R so that the engine will start when ignition knob is rotated to START position.
Operation Range
Engine can be started when Intelligent Key is in the vehicle. However, sometimes engine might not start when
Intelligent Key is on instrument panel, rear parcel shelf, or in glove box.
NOTE:
luggage room can enable detection of Intelligent Key by a CONSULT-II function. Refer to BL-115, "
WORK
SUPPORT" .
Vehicle operation Hazard lamp Horn
Door unlocking operation Once —
Door locking operation Twice Once
Page 899 of 4449
BL-92
INTELLIGENT KEY SYSTEM
Revision: 2004 November 2004 FX35/FX45
CHANGE SETTINGS FUNCTION
The settings for each function can be changed with the CONSULT-II or Intelligent Key operation.
Changing Settings With the Intelligent Key
Intelligent Key remote controller button and door request switch operations change the engine startup function
settings (startup enabled/disabled) for each Intelligent Key independently.
Settings Change Procedure
1. With the ignition switch is in the LOCK position (ignition knob not pressed), hold down both the LOCK and
UNLOCK remote control buttons on the Intelligent Key at the same time for at least 10 seconds (The yard-
stick is that the Intelligent Key LED flashes 20 times.)
2. Within 5 seconds of releasing the Intelligent Key remote controller buttons, press the driver door request
switch.
3. The KEY warning lamp in combination meter lights up for 3 seconds (engine starting enabled → starting
disabled: lights up red, engine starting disabled → flashes green). This completes the settings change.
Changing Settings Using CONSULT-II
The settings for the Intelligent Key system functions can be changed using CONSULT-II (WORK SUPPORT).
Refer to BL-115, "
WORK SUPPORT" .
NOTE:
Once a function setting is changed, it will remain effective even if the battery is disconnected.
Changing Settings Using Display Unit
The settings of the Intelligent Key system can be changed, using CONSULT-II, display unit, Intelligent Key and
door request switch in the center of the instrument panel. Refer to AV- 9 5 , "
Vehicle Electronic Systems" .
×: Applicable –: Not applicable
NOTE:
Once a function setting is changed, it will remain effective even if the battery is disconnected.
INTELLIGENT KEY REGISTRATION
Intelligent Key-ID registration is executed using the CONSULT-II. Up to 4 can be registered.
CAUTION:
After a new Intelligent Key-ID is registered, be sure to check the function.
When registering an additional Intelligent Key-ID, take any Intelligent Keys already registered and
Intelligent Keys for any other vehicles out of the vehicle before starting.
CONSULT-II can be used to check and delete Intelligent Key-IDs.
For future information, see the CONSULT-II Operation Manual NATS.
STEERING LOCK UNIT REGISTRATION
Steering Lock Unit ID Registration
CAUTION:
The method for registering a steering lock unit ID depends on the status of the steering lock unit
and Intelligent Key unit (new or old unit).
After registration is completed, press ignition knob with a portable unit in the vehicle so that it can
be rotated, and confirm that it cannot be rotated even when ignition switch is pressed without a
portable unit in the vehicle.
For further information, see the CONSULT-II Operation Manual NATS.
Setting item Description
Intelligent Key Lock Response-SoundThe sound pattern of the Intelligent Key operation can be set as desired. (Setting value:
OFF, Beeper or Horn chirp)
Intelligent Key Unlock Response-Beep
SoundThe beep sound when unlocking door with the Intelligent Key operation can be turned ON
or OFF.
Intelligent Key Engine Start Function This function can be performed to ON or OFF.
Intelligent Key Lock/Unlock FunctionThe door handle request switch lock/unlock operation with the Intelligent Key can be can-
celed or activated.
Return All Settings to Default The all settings made by VEHICLE ELECTRONICS will return to default.
Page 953 of 4449
BL-146
INTELLIGENT KEY SYSTEM
Revision: 2004 November 2004 FX35/FX45
2. CHECK IPDM E/R HARNESS
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R and horn relay connector.
3. Check continuity between IPDM E/R connector E9 terminal 51 (SB) and horn relay connector E10 termi-
nal 1 (SB).
OK or NG
OK >> Check harness connection.
NG >> Repair or replace harness.
Removal and Installation of Intelligent Key UnitAIS004NT
REMOVAL
1. Remove the instrument lower driver panel. Refer to IP-11, "Removal and Installation" .
2. Disconnect the Intelligent Key unit connector, remove the screw
and Intelligent Key unit.
INSTALLATION
Install in the reverse order of removal.51 (SB) – 1 (SB) : Continuity should exist.
PIIA6404E
PIIA6371E
Page 1101 of 4449
BR-8
BRAKE PEDAL
Revision: 2004 November 2004 FX35/FX45
REMOVAL
1. Remove front kicking plate (driver side). EI-39, "KICKING PLATE" .
2. Remove dash side finisher (driver side). EI-38, "
DASH SIDE FINISHER" .
3. Remove instrument lower panel (driver side). IP-19, "
INSTRUMENT PASSENGER LOWER PANEL" .
4. Remove steering column assembly. Refer to PS-12, "
Removal and Installation" .
5. Remove stop lamp switch and ASCD cancel switch (or brake switch) from pedal assembly.
6. Remove snap pin and clevis pin from brake booster clevis.
7. Remove mounting nuts and bolts from bracket, and remove
pedal assembly from the vehicle.
INSPECTION AFTER REMOVAL
Check that the rivets in the upper part of brake pedal are not
deformed.
Make sure sub bracket and slide plate are at least 4 mm (0.16
in) apart.
Check brake pedal for bend, damage, and cracks on the welded
parts. Replace the applicable part if a failure is detected.
Check clevis pin and resin stopper for damage and deformation.
If a failure is detected, replace clevis pin.
INSTALLATION
Paying attention to the following items, install in the reverse order of removal.
After installing brake pedal assembly to the vehicle, adjust brake pedal height.
1. Clevis pin 2. Snap pin 3. Brake pedal assembly
4. Stopper rubber 5. Pedal pad 6. ASCD cancel switch (Models with
ASCD)
Brake switch (Models with ACC)
7. Stop lamp switch 8. Clip
SFIA0159E
PFIA0223E
SBR997
Page 1269 of 4449
DI-26
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
Check Fuel Level Sensor Unit (Sub)
Check resistance between terminals 1 and 2.
*1 and *2: When float rod is in contact with stopper.
Removal and InstallationAKS005N6
COMBINATION METER ASSEMBLY
Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
Disassembly and Assembly for Combination MeterAKS007G1
DISASSEMBLY
1. Remove screws (3) and remove rear cover.
2. Disconnect odo/trip meter and illumination control switch con-
nector.
Terminal
Float position mm (in)Resistance
valueΩ
(+) (−)
12*1 Full 6 (0.24) Approx. 3
*2 Empty 203 (7.99) Approx. 48
PKIA1937E
1. Rear cover 2. Screws 3. Plate
4. Unified meter control unit assembly 5. Front cover 6. Reinforcing metal
7. Switch and meter housing
SKIA5790E
SKIA5792E