instrument panel INFINITI FX35 2004 Repair Manual

IP-16
INSTRUMENT PANEL ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
(X) Side Ventilation (LH/RH)
1. Insert a remover into gaps between instrument panel and pad,
pull back to your side, and disconnect metal clips below.
2. Disconnect door mirror switch harness connectors, and remove
side ventilation (LH).
(Y) Instrument Panel and Pad
1. Remove bolts and screws.
2. Remove front passenger air bag module. Refer to SRS-40, "
Removal and Installation" .
3. Disconnect harness connectors, and remove instrument panel and pad from passenger door opening por-
tion.
PIIA5011E

INSTRUMENT PANEL ASSEMBLY
IP-17
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IP
Revision: 2004 November 2004 FX35/FX45
INSTALLATION
Assemble the following three parts carefully.
Install in the reverse order of removal.
Disassembly and AssemblyAIS003EZ
A/T CONSOLE FINISHER
Disassembly
1. Remove screws with power tool and remove instrument ashtray and hazard switch.
2. Remove screws with power tool of back side and remove cup holder.
3. Remove screws of back side and remove position indicator plate.
4. Remove from back side to heated seat switch (passenger side).
5. Remove from back side to heated seat switch (driver side).
Assembly
Assemble in the reverse order of disassembly.
1. Position indicator plate 2. Heated seat switch (Passenger
side)3. A/T console finisher
4. Heated seat switch (Driver side) 5. Instrument ashtray and hazard
switch6. Screw
7. Cup holder
PIIA5005E

IP-18
INSTRUMENT PANEL ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
CENTER CONSOLE
Disassembly
1. Insert a remover into side between gaps console rear finisher and pull back to your side, and disconnect
pawls below.
2. Disconnect harness connector and remove console rear finisher.
3. Insert a remover into side between gaps of console mask and pull back to your side.
4. Remove screws with power tool and remove console lid.
5. Remove screws fixing DVD player with power tool.
6. Disconnect harness connectors, and remove DVD player.
Assembly
Assemble in the reverse order of disassembly.
1. Console lid 2. Screw 3. Console mask
4. Console body 5. DVD player bracket 6. DVD player
7. Console rear finisher
PIIA5006E

INSTRUMENT PANEL ASSEMBLY
IP-19
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Revision: 2004 November 2004 FX35/FX45
INSTRUMENT PASSENGER LOWER PANEL
Disassembly
1. Detach the damper from glove box assembly right side.
2. Remove glove box pins and remove glove box assembly.
3. Remove screws with power tool and remove glove box striker.
Assembly
Assemble in the reverse order of disassembly.
1. Instrument passenger lower panel 2. Glove box 3. Glove box pin
4. Glove box striker 5. Screw
PIIA5012E
PIIA4999E
PIIA5000E

IP-20
INSTRUMENT PANEL ASSEMBLY
Revision: 2004 November 2004 FX35/FX45

LT-154
GLOVE BOX LAMP
Revision: 2004 November 2004 FX35/FX45
GLOVE BOX LAMPPFP:68520
Bulb Replacement, Removal and InstallationAKS007FS
1. Remove instrument passenger lower panel. Refer to IP-13, "(J)
Instrument Passenger Lower Panel" in “IP” section.
2. Turn bulb socket left to release lock and remove it.
3. Install in the reverse order of removal.Glove box lamp : 12V - 1.4W
SKIA5576E

PARKING BRAKE CONTROL
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Revision: 2004 November 2004 FX35/FX45
PARKING BRAKE CONTROLPFP:36010
ComponentsAFS001TK
Removal and InstallationAFS001TL
REMOVAL
1. Remove front kicking plate (driver side). Refer to IP-12, "(A) Front Kicking Plate (LH/RH)" .
2. Remove front body side welt (driver side). Refer to EI-37, "
BODY SIDE TRIM" .
3. Remove dash side finisher (driver side). Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
4. Remove instrument lower panel (driver side). Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
5. Remove adjusting nut.
6. Remove front cable installation bolts, nuts, and lock plate, then remove front cable from the vehicle.
7. Remove heat insulator between center tube and rear propeller shaft.
8. Remove exhaust center muffler. Refer to EX-3, "
EXHAUST SYSTEM" .
9. Remove propeller shaft. Refer to PR-7, "
Removal and Installation" .
10. Remove rear disc caliper and disc rotors. Refer to BR-26, "
Removal and Installation of Brake Caliper
Assembly" .
11. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to PB-5, "
PARKING BRAKE
SHOE" .
1. Device assembly 2. Spring insulator 3. Return spring
4. Lock plate 5. Front cable 6. Return spring
7. Rear left cable 8. Rear right cable 9. Pin
10. Adjusting nut
SFIA1943E

PS-12
STEERING COLUMN
Revision: 2004 November 2004 FX35/FX45
STEERING COLUMNPFP:48810
Removal and InstallationAGS000GY
CAUTION:

Care must be taken not to give axial impact to steering column assembly during removal and
installation.

Care must be taken not to move steering gear during removal of steering column assembly.
REMOVAL
1. Set vehicle to the straight ahead-direction.
2. Remove driver air bag module from steering wheel. Refer to SRS-36, "
DRIVER AIR BAG MODULE" .
3. Disconnect steering switch connector, remove steering wheel lock nut, then remove steering wheel. Refer
to SRS-38, "
SPIRAL CABLE" .
4. Remove steering column cover. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
5. Remove combination switch & spiral cable from steering column assembly. Refer to SRS-38, "
SPIRAL
CABLE" .
6. Remove instrument lower panel (driver side). Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
7. Remove combination meter. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
1. Steering wheel lock nut 2. Steering wheel 3. Lid
4. Combination switch & spiral cable 5. Steering column assembly 6. Collar
7. Hole cover seal 8. Clamp 9. Hole cover
10. Lower shaft 11. Lower joint 12. Steering column assembly (with
Automatic Drive Positioner)
SGIA0551E

RF-1
ROOF
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CONTENTS
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SECTION RF
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Revision: 2004 November 2004 FX35/FX45
ROOF
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
SUNROOF ................................................................ 10
Component Parts and Harness Connector Location ... 10
System Description ................................................. 11
TILT UP / SLIDE CLOSE OPERATION ................ 11
TILT DOWN / SLIDE OPEN OPERATION ........... 11
AUTO OPERATION ............................................. 11
RETAINED POWER OPERATION ....................... 11ANTI-PINCH FUNCTION .................................... 12
MEMORY RESET PROCEDURE ....................... 12
INITIALIZATION PROCEDURE .......................... 12
CAN Communication System Description .............. 13
CAN Communication Unit ....................................... 13
Wiring Diagram — SROOF — ................................ 14
Terminals and Reference Value for BCM ............... 15
Terminals and Reference Value for Sunroof Motor
Assembly ................................................................ 15
Work Flow ............................................................... 16
CONSULT-II Inspection Procedure ......................... 16
ACTIVE TEST ..................................................... 17
WORK SUPPORT ............................................... 17
DATE MONITOR ................................................. 17
Trouble Diagnosis Chart by Symptom .................... 18
Power Supply and Ground Circuit Check of BCM ... 18
Sunroof Motor Assembly Power Supply and Ground
Circuit Check .......................................................... 19
Sunroof Switch System Check ............................... 20
Door Switch Check ................................................. 22
Wind Deflector Inspection ....................................... 24
Link and Wire Assembly ......................................... 24
Fitting Adjustment ................................................... 24
LID WEATHERSTRIP OVERLAP ADJUST-
MENT AND SURFACE MISMATCH ADJUST-
MENT .................................................................. 25
Removal and Installation ........................................ 25
SUNROOF UNIT ASSEMBLY ............................. 27
GLASS LID .......................................................... 28
SUNSHADE ........................................................ 29
WIND DEFLECTOR ............................................ 29
SUNROOF MOTOR ASSEMBLY ........................ 29

RF-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2004 November 2004 FX35/FX45
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingAIS0059J
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas).Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.