clutch INFINITI FX35 2005 Owners Manual

AT-290
DISASSEMBLY
Revision: 2005 July 2005 FX
DISASSEMBLYPFP:31020
DisassemblyACS0081L
CAUTION:
Do not disassemble parts behind Drum Support. Refer to AT- 1 8 , "
Cross-Sectional View (2WD Models)"
or AT- 1 9 , "Cross-Sectional View (AWD Models)" .
1. Drain ATF through drain plug.
2. Remove torque converter by holding it firmly and turing while pulling straight out.
3. Check torque converter one-way clutch using check tool as shown in the figure.
a. Insert check tool into the groove of bearing support built into one-way clutch outer race.
b. When fixing bearing support with check tool, rotate one-way clutch spline using screwdriver.
c. Make sure that inner race rotates clockwise only. If not, replace torque converter assembly.
4. Remove converter housing from transmission case. CAUTION:
Be careful not to scratch converter housing.
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DISASSEMBLY AT-291
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Revision: 2005 July 2005 FX
5. Remove O-ring from input clutch assembly.
6. Remove tightening bolts for oil pump assembly and transmis-
sion case.
7. Attach the sliding hammers to oil pump assembly and extract it evenly from transmission case.
CAUTION:

Fully tighten sliding hammer screw.

Make sure that bearing race is installed to the oil pump
assembly edge surface.
8. Remove O-ring from oil pump assembly.
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AT-292
DISASSEMBLY
Revision: 2005 July 2005 FX
9. Remove bearing race from oil pump assembly.
10. Remove needle bearing from front sun gear.
11. Remove front sun gear assembly from front carrier assembly.
NOTE:
Remove front sun gear by rotating left/right.
12. Remove seal rings from input clutch assembly.
13. Remove front carrier assembly from rear carrier assembly. (With input clutch assembly and rear internal gear.)
CAUTION:
Be careful to remove it with needle bearing.
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AT-294
DISASSEMBLY
Revision: 2005 July 2005 FX
18. Remove needle bearing (front side) from mid carrier assembly.
19. Remove needle bearing (rear side) from mid carrier assembly.
20. Remove bearing race from rear carrier assembly.
21. Remove needle bearing from rear carrier assembly.
22. Remove mid sun gear assembly, rear sun gear assembly and high and low reverse clutch hub as a unit.
CAUTION:
Be careful to remove then with bearing race and needle
bearing.
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DISASSEMBLY AT-295
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Revision: 2005 July 2005 FX
23. Remove high and low reverse clutch assembly from direct clutch
assembly.
CAUTION:
Make sure that needle bearing is installed to the high and
low reverse clutch assembly edge surface.
24. Remove direct clutch assembly from reverse brake.
25. Remove needle bearing from drum support.
26. Remove snap ring from A/T assembly harness connector.
27. Push A/T assembly harness connector. CAUTION:
Be careful not to damage connector.
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AT-296
DISASSEMBLY
Revision: 2005 July 2005 FX
28. Remove oil pan and oil pan gasket.
29. Check foreign materials in oil pan to help determine causes of malfunction. If the A/T fluid is very dark, smells burned, or con-
tains foreign particles, the frictional material (clutches, band)
may need replacement. A tacky film that will not wipe clean indi-
cates varnish build up. Varnish can cause valves, servo, and
clutches to stick and can inhibit pump pressure.

If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 5 , "
A/T Fluid Cooler Cleaning" .
30. Remove magnets from oil pan.
31. Disconnect A/T fluid temperature sensor 2 connector. CAUTION:
Be careful not to damage connector.
32. Straighten terminal clips to free terminal cord assembly and A/T fluid temperature sensor 2 harness.
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REPAIR FOR COMPONENT PARTS AT-311
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Revision: 2005 July 2005 FX
Front Sun Gear, 3rd One-way ClutchACS0081N
COMPONENTS
DISASSEMBLY
1. Using a flat-bladed screwdriver, remove snap ring from front sun gear.
2. Remove 3rd one-way clutch from front sun gear.
1. Front sun gear 2. 3rd one-way clutch 3. Snap ring
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AT-312
REPAIR FOR COMPONENT PARTS
Revision: 2005 July 2005 FX
INSPECTION
3rd One-way Clutch

Check frictional surface for wear or damage.
CAUTION:
If necessary, replace the 3rd one-way clutch.
Front Sun Gear Snap Ring

Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the snap ring.
Front Sun Gear

Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the front sun gear.
ASSEMBLY
1. Install 3rd one-way clutch in front sun gear.
CAUTION:
Apply ATF to 3rd one-way clutch.
2. Using a flat-bladed screwdriver, install snap ring in front sun gear.
3. Check operation of 3rd one-way clutch.
a. Hold oil pump assembly and turn front sun gear.
b. Check 3rd one-way clutch for correct locking and unlocking directions.
CAUTION:
If not as shown in the figure, check installation direction of
3rd one-way clutch.
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REPAIR FOR COMPONENT PARTS AT-313
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Revision: 2005 July 2005 FX
Front Carrier, Input Clutch, Rear Internal GearACS0081O
COMPONENTS
1. Seal ring 2. O-ring 3. Needle bearing
4. Bearing race 5. Front carrier assembly 6. Snap ring
7. Snap ring 8. Retaining plate 9. Driven plate
10. Input clutch drum 11. Drive plate 12. Rear internal gear
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AT-314
REPAIR FOR COMPONENT PARTS
Revision: 2005 July 2005 FX
DISASSEMBLY
1. Compress snap ring using 2 flat-bladed screwdrivers.
2. Remove front carrier assembly and input clutch assembly from rear internal gear.
3. Remove front carrier assembly from input clutch assembly.
a. Remove bearing race from front carrier assembly.
b. Remove snap ring from front carrier assembly. CAUTION:
Do not expand snap ring excessively.
4. Disassemble input clutch assembly.
a. Remove O-ring and seal rings from input clutch assembly.
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