INFINITI FX35 2005 Service Manual

EM-216
[VK45DE]
CAMSHAFT
Revision: 2005 July 2005 FX
Valve Lifter Clearance
VALVE LIFTER OUTER DIAMETER

Measure the outer diameter of valve lifter with micrometer.
VALVE LIFTER HOLE DIAMETER

Measure the inner diameter of valve lifter hole of cylinder head
with inside micrometer.
VALVE LIFTER CLEARANCE

(Valve lifter clearance) = (Valve lifter hole diameter) – (Valve lifter outer diameter)

If the calculated value is out of the standard, referring to each standard of valve lifter outer diameter and
valve lifter hole diameter, replace either or both valve lifter and cylinder head.
INSTALLATION
1. Install valve lifters and adjusting shims if removed.

Install it in the original position.
2. Install camshafts.

Follow your identification marks made during removal, or fol-
low the identification marks that are present on new cam-
shafts for proper placement and direction. Standard : 33.965 - 33.975 mm (1.3372 - 1.3376 in)
SEM961E
Standard : 34.000 - 34.016 mm (1.3386 - 1.3392 in)
SEM867E
Standard : 0.025 - 0.51 mm (0.0010 - 0.0020 in)
Bank INT/EXH
Identification
rib Paint marks
Identification
mark
M1 M2
RH INT Yes Blue No RH
EXH Yes No Orange RH
LH INT No Blue No LH
EXH No No Orange LH
PBIC2355E

CAMSHAFT EM-217
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Install camshaft so that dowel pin on front end face are posi-
tioned as shown in the figure. (No. 1 cylinder TDC on its com-
pression stroke)
NOTE:
Though camshaft does not stop at the position as shown in
the figure, for the placement of cam nose, it is generally
accepted camshaft is placed for the same direction of the fig-
ure.
3. Install camshaft brackets.

Remove foreign material completely from camshaft bracket
backside and from cylinder head installation face.

Install by referring to installation location mark on upper sur-
face and front mark.

Install so that installation location mark can be correctly read
when viewed from the side of left exhaust bank.

Apply liquid gasket to mating surface of camshaft bracket (No.
1) as shown in the figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS".
CAUTION:

After installation, be sure to wipe off any excessive liq-
uid gasket leaking from part “A” and “B” (both on right
and left sides).

Remove completely any excess of liquid gasket inside
bracket.

Apply liquid gasket to mating surface of camshaft bracket (No.
6) on left bank intake as shown in the figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS".
CAUTION:

After installation, be sure to wipe off any excessive liq-
uid gasket leaking from part “A” and “B” (both on right
and left sides).

Remove completely any excess of liquid gasket inside
bracket.
Camshaft dowel pin
: At cylinder head upper face side in each bank
SBIA0366E
PBIC0034E
PBIC2356E
PBIC2357E

EM-218
[VK45DE]
CAMSHAFT
Revision: 2005 July 2005 FX
4. Tighten camshaft bracket bolts in the following steps, in numeri-
cal order as shown in the figure.
a. Tighten No. 9 to 12 in numerical order as shown.
b. Tighten No. 1 to 8 in numerical order as shown.
c. Tighten No. 13 to 14 in numerical order as shown. (Left bank only)
d. Tighten all bolts in numerical order as shown.
e. Tighten No. 1 to 12 in numerical order as shown.
f. Tighten No. 13 to 14 in numerical order as shown. (Left bank only)
CAUTION:
After tightening mounting bolts of camshaft brackets, be sure to wipe off excessive liquid gasket
from the parts listed below.

Mating surface of rocker cover

Mating surface of front cover
5. Install camshaft sprockets.

Install by checking with identification mark on surface.

Instal camshaft sprocket (EXH) by selectively using the
groove of dowel pin according to the bank. (Common part
used for both banks.)

Lock the hexagonal part of camshaft in the same way as for
removal, and tighten mounting bolts.
6. Check and adjust the valve clearance. Refer to EM-219, "
Valve Clearance" .
7. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:

Perform this inspection only when DTC P0011 and/or P0021 are detected in self-diagnostic results
of CONSULT-II and it is directed according to inspection procedure of EC section. Refer to EC-791,
"TROUBLE DIAGNOSIS" .

Check when the engine is cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-25, "
ENGINE OIL" .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while checking.
a. Release fuel pressure. Refer to EC-789, "
FUEL PRESSURE RELEASE" .
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-200, "
TIMING CHAIN" .
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 5.88 N·m (0.6 kg-m, 4 ft-lb)
: 10.41 N·m (1.1 kg-m, 8 ft-lb)
: 31.35 N·m (3.2 kg-m, 23 ft-lb)
PBIC0031E
PBIC2345E

CAMSHAFT EM-219
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4. Crank the engine, and then make sure that engine oil comes out
from intake valve timing control cover oil hole. End crank after
checking.
WARNING:
Be careful not to touch rotating parts (drive belt, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.

Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from intake valve timing control cover oil hole. Refer to LU-23, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.

Clean oil groove if necessary. Refer to LU-23, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Va l v e C l e a r a n c eABS006IL
INSPECTION
In cases of removing/installing or replacing camshaft and valve-related parts, or of unusual engine conditions
due to changes in valve clearance (found malfunctions during starting, idling or causing noise), perform
inspection as follows:
1. Remove rocker covers (right and left bank). Refer to EM-197, "
ROCKER COVER" .
2. Measure the valve clearance as follows:
a. Set No. 1 cylinder at TDC of its compression stroke.

Rotate crankshaft pulley in clockwise to align TDC identifica-
tion notch (without paint mark) with timing indicator on front
cover.

Make sure that both intake and exhaust cam noses of No. 1
cylinder (engine front side of left bank) are located as shown
in the figure.

If not, turn crankshaft one revolution (360 degrees) and align
as shown in the figure.
PBIC2848E
PBIC2341E
KBIA0400J

EM-220
[VK45DE]
CAMSHAFT
Revision: 2005 July 2005 FX
b. Use feeler gauge, measure the clearance between valve lifter
and camshaft.
Valve clearance:
Unit: mm (in)
*:Approximately 80 °C (176 °F)

By referring to the figure, measure the valve clearances at
locations marked “ ×” as shown in the table below (locations
indicated with black arrow in figure).
NOTE:
Firing order 1-8-7-3-6-5-4-2

No.1 cylinder at compression TDC
SEM139D
Cold Hot * (reference data)
Intake 0.26 - 0.34 (0.010 - 0.013) 0.304 - 0.416 (0.012 - 0.016)
Exhaust 0.29 - 0.37 (0.011 - 0.015) 0.308 - 0.432 (0.012 - 0.017)
PBIC0046E
Measuring position (right bank) No. 2
CYL. No. 4
CYL. No. 6
CYL. No. 8
CYL.
No. 1 cylinder at
compression TDC EXH
×
INT ××
Measuring position (left bank) No. 1
CYL. No. 3
CYL. No. 5
CYL. No. 7
CYL.
No. 1 cylinder at
compression TDC INT
××
EXH ××
PBIC2358E

CAMSHAFT EM-221
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c. Rotate crankshaft pulley clockwise (when view from engine
front) by 270 degrees from the position of No. 1 cylinder com-
pression TDC to align No. 3 cylinder at TDC of its compression
stroke.
NOTE:
Crankshaft pulley mounting bolt flange has a angle mark every
90 degrees. They can be used as a guide to rotation angle.

By referring to the figure, measure the valve clearances at
locations marked “ ×” as shown in the table below (locations
indicated with white arrow in figure)

No. 3 cylinder at compression TDC
d. Rotate crankshaft pulley clockwise (when view from engine front) by 90 degrees from the position of No. 3 cylinder compres-
sion TDC to align No. 6 cylinder at TDC of its compression
stroke.

By referring to the figure, measure the valve clearances at
locations marked “ ×” as shown in the table below.

No. 6 cylinder at compression TDC
PBIC2346E
Measuring position (right bank) No. 2
CYL. No. 4
CYL. No. 6
CYL. No. 8
CYL.
No. 3 cylinder at
compression TDC EXH
×
INT ×
Measuring position (left bank) No. 1
CYL. No. 3
CYL. No. 5
CYL. No. 7
CYL.
No. 3 cylinder at
compression TDC INT
××
EXH ××
PBIC2358E
PBIC2346E
Measuring position (right bank) No. 2
CYL. No. 4
CYL. No. 6
CYL. No. 8
CYL.
No. 6 cylinder at
compression TDC EXH
× ×
INT ×
PBIC0824E

EM-222
[VK45DE]
CAMSHAFT
Revision: 2005 July 2005 FX
3. For the measured value are out of the standard, perform adjustment. Refer to EM-222, "ADJUSTMENT" .
ADJUSTMENT
NOTE:
Adjust valve clearance while engine is cold.
1. Thoroughly wipe off engine oil around adjusting shim using rag.
2. Rotate crankshaft to position cam nose on camshaft of valve that must be adjusted upward.
3. Using small screwdriver, turn the round hole of adjusting shim in the direction of the arrow.
CAUTION:
perform (the above procedure) during camshaft do not con-
tact with adjusting shim.
4. Install lifter stopper [SST: 10115120 (J38972-2)] as follows:
a. Except exhaust side of No. 7 and 8 cylinder;
i. Place camshaft pliers (SST) around camshaft as shown in the figure.
ii. Rotate camshaft pliers so that valve lifter is pushed down. CAUTION:
Be careful not to damage cam surface, valve lifter and cylin-
der head with camshaft pliers.
iii. Place lifter stopper between camshaft and the edge of valve lifter to retain valve lifter.
CAUTION:

Lifter stopper must be placed as close to camshaft
bracket as possible.

Be careful not to damage cam surface, valve lifter and
cylinder head with lifter stopper.
iv. Remove camshaft pliers. CAUTION:
Camshaft pliers should be removed by rotating it slowly
because lifter stopper hits and damages journal portion by
rotating camshaft pliers quickly.
b. Exhaust side of No. 7 and 8 cylinder; NOTE:
Exhaust side of No. 7 and 8 cylinder does not have space for installing camshaft pliers [SST: KV10115110
(J38972-1)]. therefore, install lifter stopper [SST: KV10115120 (J38972-2)] according to the following
instructions.
i. Rotate crankshaft to press cam nose to the adjusting part of valve lifter.
ii. Place lifter stopper between camshaft and the edge of valve lifter to retain valve lifter. CAUTION:

Lifter stopper must be placed as close to camshaft bracket as possible.

Be careful not to damage cam surface, valve lifter and cylinder head with lifter stopper.
iii. Rotate crankshaft slowly 180 degrees clockwise.
PBIC0047E
PBIC2276E
PBIC1565E

CAMSHAFT EM-223
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CAUTION:
Rotating crankshaft slowly because lifter stopper hits and damages journal portion by rotating
crankshaft quickly.
5. Blow air into the round hole to separate adjusting shim from valve lifter.
CAUTION:
When blowing, use goggles to protect your eye.
6. Remove adjusting shim with magnetic hand.
7. Use the equation below to calculate adjusting shim thickness for replacement.

Using micrometer determine thickness of removed shim with
measured at center.

Calculate thickness of new adjusting shim so valve clearance comes within specified values.
Shims are available in 64 sizes from 2.32 mm (0.0913 in) to 2.95 mm (0.1161 in) in steps of 0.01
mm (0.0004 in). Refer to EM-274, "
Available Adjusting Shims" .
PBIC1566E
PBIC2359E
SEM145D
Valve lifter thickness calculation: t = t1 + (C1 – C2 )
t = Valve lifter thickness to be replaced
t
1 = Removed valve lifter thickness
C
1= Measured valve clearance
C
2= Standard valve clearance: Intake : 0.30 mm (0.012 in)
Exhaust : 0.33 mm (0.013 in)

EM-224
[VK45DE]
CAMSHAFT
Revision: 2005 July 2005 FX

Thickness of new adjusting shim can be identified by stamp
marks on the reverse side (inside the cylinder).
8. Install new adjusting shim using suitable tool.

Install with the surface on which the thickness is
stamped facing down.
9. Remove lifter stopper as follows:
a. Except exhaust side of No. 7 and 8 cylinder;
i. Perform same procedure for removal, place camshaft pliers (SST).
ii. Remove lifter stopper (SST).
iii. Remove camshaft pliers.
b. Exhaust side of No. 7 and 8 cylinder.

Rotate crankshaft slowly 180 degrees clockwise. then remove lifter stopper.
10. Manually turn crankshaft pulley a few turns.
11. Make sure that the valve clearance is within the standard. Refer to EM-219, "
INSPECTION" .
12. Install all removed parts in the reverse order of removal. Refer to EM-216, "
INSTALLATION" .
13. Warm up the engine, and check for unusual noise and vibration.
SEM873E
PBIC1568E
PBIC1569E

OIL SEAL EM-225
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OIL SEALPFP:00100
Removal and Installation of Valve Oil SealABS006IM
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-240, "ENGINE ASSEMBLY" .
2. Remove camshaft relating to valve oil seal to be removed. Refer to EM-212, "
CAMSHAFT" .
3. Remove adjusting shims and valve lifters. Refer to EM-212, "
CAMSHAFT" .

Identify installation positions, and store them without mixing them up.
4. Turn crankshaft until the cylinder requiring new oil seals is at TDC. This will prevent valve from dropping into cylinder.
5. Remove valve collet.

Compress valve spring with valve spring compressor, attach-
ment and adapter (SST). Remove valve collet with magnetic
hand.
CAUTION:
When working, take care not to damage valve lifter holes.
6. Remove valve spring retainer and valve spring (with valve spring seat). CAUTION:
Do not remove valve spring seat from valve spring.
7. Remove valve oil seal using valve oil seal puller (SST).
INSTALLATION
1. Apply new engine oil on new valve oil seal joint and seal lip.
2. Install valve oil seal.

Install with valve oil seal drift (SST) to match dimension in the
figure.
3. Install in the reverse order of removal.
PBIC2360E
PBIC0072E
PBIC0073E