INFINITI FX35 2005 Service Manual

GW-74
SIDE WINDOW GLASS
Revision: 2005 July 2005 FX
SIDE WINDOW GLASSPFP:83300
Removal and InstallationAIS003A5
REMOVAL
1. Remove the roof rear garnish. Refer to EI-43, "Removal and Installation" .
2. Remove the luggage side finisher. Refer to EI-43, "
Removal and Installation" .
3. Remove the rear pillar upper garnish. Refer to EI-43, "
Removal and Installation" .
4. Apply a protective tape around the side window glass to protect the painted surface from damage.
Remove side window glass using piano wire or power cutting tool and an inflatable pump bag.
WARNING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help prevent
glass splinters from entering your eyes or cutting your hands.
CAUTION:

Be careful not to scratch the glass when removing.
PIIA9192E
1. Side window glass molding (upper) 2. Side window glass 3. Clip
4. Side window glass molding (lower) 5. Fastener 6. Adhesive
7. Body side outer panel 8. Side window glass molding (pillar) 9. Dam rubber

SIDE WINDOW GLASS GW-75
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Do not set or stand the glass on its edge. Small chips may develop into cracks.
INSTALLATION

Use a genuine Nissan Urethane Adhesive Kit (if available) or equivalent and follow the instructions fur-
nished with it.

While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced
out by passenger room air pressure when a door is closed.

The molding must be installed securely so that it is in position and leaves no gap.

Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity.
WARNING:

Keep heat and open flames away as primers and adhesive are flammable.

The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.

Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if
inhaled. If affected by vapor inhalation, immediately move to an area with fresh air.

Driving the vehicle before the urethane adhesive has completely cured may affect the perfor-
mance of the side window in case of an accident.
CAUTION:

Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date
printed on the box.

Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.

Do not leave primers or adhesive cartridge unattended with their caps open or off.

The vehicle should not be driven for at least 24 hours or until the urethane adhesive has com-
pletely cured. Curing time varies depending on temperature and humidities. The curing time will
increase under lower temperature and lower humidity.
Repairing Water Leaks
Leaks can be repaired without removing and reinstalling glass.
If water is leaking between the urethane adhesive material and body or glass, determine the extent of leakage.
This can be done by applying water to the side window area while pushing glass outward.
To stop the leak, apply primer (if necessary) and then urethane adhesive to the leak point.

GW-76
FRONT DOOR GLASS AND REGULATOR
Revision: 2005 July 2005 FX
FRONT DOOR GLASS AND REGULATORPFP:80300
Removal and InstallationAIS003A6
DOOR GLASS
Removal
1. Remove the front door finisher. Refer to EI-34, "DOOR FINISHER" .
2. Remove speaker unit. Refer to AV- 4 8 , "
Removal and Installation for Front Door Speaker" .
3. Operate the power window main switch to raise/lower the door window until the glass mounting bolts can be seen.
4. Remove the glass mounting bolts.
5. Remove the module stop bolts.
1. Door glass 2. Regulator assembly 3. Power window motor
4. Module assembly 5. Bolt 6. Hole cover
PIIA4728E
PIIA4729E

FRONT DOOR GLASS AND REGULATOR GW-77
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6. While holding the door glass, raise it at the rear end to pull the
glass out of the sash toward the outside of the door.
Installation
Install in the reverse order of removal.
REGULATOR ASSEMBLY
Removal
1. Remove the front door finisher. Refer to EI-34, "DOOR FINISHER" .
2. Remove speaker unit. Refer to AV- 4 8 , "
Removal and Installation for Front Door Speaker" .
3. Operate the power window main switch to raise/lower the door window until the glass mounting bolts can be seen.
4. Remove the glass mounting bolts.
5. Remove the module stop bolts.
6. Raise up the door glass and hold with a suction lifter.
7. Remove the mounting bolts, and remove the module assembly.
8. Disconnect the harness connector for the module assembly, and unclip the harness from the back.
Installation
Install in the reverse order of removal.
PIIA4004E
PIIA4729E
PIIB1811E
SIIA0287E

GW-78
FRONT DOOR GLASS AND REGULATOR
Revision: 2005 July 2005 FX
Inspection after Removal
Check the regulator assembly for the following. If a malfunction is
detected, replace or grease it.

Wire wear

Regulator deformation

Grease condition for each sliding part
The arrows in the figure show the application points of the body
grease.
Disassembly and assemblyAIS006D4
REGULATOR ASSEMBLY
Disassembly
Remove the power window motor and guide rail from the module
assembly.
Assembly
Assemble in the reverse order of disassembly.
Inspection after InstallationAIS006D3
SETTING OF LIMIT SWITCH
Setting of Limit Switch
If any of the following work has been done, set the limit switch (integrated in the motor).

Removal and installation of the motor from the regulator.

Operate the regulators as a unit.

Installation of the new glass.

Installation of the new glass run.
Resetting
After installing each component to the vehicle, follow the steps below.
1. Raise the glass to the top position.
2. While pressing and holding the reset switch, lower the glass to the bottom position.
3. Release the reset switch, and check the reset switch returns to the original position, and then raise the glass to the top position.
CAUTION:
Do not operate the glass automatically to raise the glass to
the top position.
FITTING INSPECTION

Make sure the glass is securely fit into the glass run groove.
PIIA4730E
PIIA4731E
PIIA4732E

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Lower the glass slightly [approx. 10 to 20 mm (0.39 to 0.79 in)] and make sure the clearance to the sash is
parallel. If the clearance between the glass and sash is not parallel, loosen the regulator mounting bolts,
guide rail mounting bolts, and glass and guide rail mounting bolts to correct the glass position.

GW-80
REAR DOOR GLASS AND REGULATOR
Revision: 2005 July 2005 FX
REAR DOOR GLASS AND REGULATORPFP:82300
Removal and InstallationAIS003A7
DOOR GLASS
Removal
1. Remove the rear door finisher. Refer to EI-34, "DOOR FINISHER" .
2. Remove the rear door outside molding. Refer to EI-25, "
DOOR OUTSIDE MOLDING" .
3. Remove the sealing screen.
4. Lower the door glass.
5. Remove the corner piece screws and bolt.
6. Remove the corner piece assembly.
1. Door glass 2. Corner piece assembly 3. Screw
4. Bolt 5. Regulator assembly 6. Power window motor
7. Bolt
PIIA4733E
PIIA4735E

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7. Operate the power window switch to raise/lower the door win-
dow until the glass mounting bolts can be seen.
8. Remove the glass mounting bolts, and remove the glass from the inside of the panel.
Installation
Install in the reverse order of removal.
REGULATOR ASSEMBLY
Removal
1. Remove the rear door finisher. Refer to EI-34, "DOOR FINISHER" .
2. Remove the rear door outside molding. Refer to EI-25, "
DOOR OUTSIDE MOLDING" .
3. Remove the sealing screen.
4. Lower the door glass.
5. Remove the corner piece screws and bolt.
6. Remove the corner piece assembly.
7. Operate the power window switch to raise/lower the door win- dow until the glass mounting bolts can be seen.
8. Remove the glass mounting bolts.
9. Raise up the door glass and hold with a suction lifter.
PIIA4734E
PIIA4735E
PIIA4734E
PIIB1817E

GW-82
REAR DOOR GLASS AND REGULATOR
Revision: 2005 July 2005 FX
10. Remove the power window motor mounting bolts and nuts, and
remove the regulator from the panel.
11. Disconnect the connector for the regulator assembly.
Installation
Install in the reverse order of removal.
Inspection after Removal
Check the regulator assembly for the following. If a malfunction is
detected, replace or grease it.

Gear wear

Regulator deformation

Spring damage

Grease condition for each sliding part
The arrows in the figure show the application points of the body
grease.
Disassembly and assemblyAIS0068T
REGULATOR ASSEMBLY
Disassembly
Remove the power window motor from the regulator assembly.
Assembly
Assemble in the reverse order of disassembly.
Inspection after InstallationAIS006D2
SETTING OF LIMIT SWITCH (WITH ANTI-PINCH SYSTEM ONLY)
If any of the following work has been done, set the limit switch (integrated in the motor).

Removal and installation of the motor from the regulator.

Operate the regulators as a unit.

Installation of the new glass.

Installation of the new glass run.
Resetting
After installing each component to the vehicle, follow the steps below.
1. Raise the glass to the top position.
2. While pressing and holding the reset switch, lower the glass to the bottom position.
3. Release the reset switch, and check the reset switch returns to the original position, and then raise the glass to the top position.
CAUTION:
Do not operate the glass automatically to raise the glass to
the top position.
PIIA4736E
PIIA4935E
PIIA4737E

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FITTING INSPECTION

Make sure the glass is securely fit into the glass run groove.

Lower the glass slightly [approx. 10 to 20 mm (0.39 to 0.79 in)], and make sure the clearance to the sash
is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator mounting bolts,
guide rail mounting bolts, and glass and carrier plate mounting bolts to correct the glass position.