cooling INFINITI FX35 2005 Workshop Manual

CO-38
[VK45DE]
ENGINE COOLANT
Revision: 2005 July 2005 FX
2. Open radiator drain plug at the bottom of radiator, and then
remove radiator cap.
When draining all of engine coolant in the system, open water drain plugs on cylinder block. Refer
to EM-246, "
DISASSEMBLY" .
3. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated, flush the engine cooling system. Refer to CO-39, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-249,
"ASSEMBLY" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air relief plug on heater hose.
4. Fill thermostat housing and reservoir tank to specified level.

Refill engine coolant up to filler neck of thermostat housing.

Pour engine coolant through engine coolant filler neck slowly of less than 2 (2-1/8 US qt, 1-3/4
Imp qt) a minute to allow air in system to escape.

Use Genuine Nissan Long Life Antifreeze/Coolant or equivalent mixed with water (distilled or
demineralized). Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
SBIA0444E
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
PBIC1530E
Engine coolant capacity
(With reservoir tank at “MAX” level):
Approx. 10.0 (10-5/8 US qt, 8-3/4 Imp qt)

ENGINE COOLANT CO-39
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When engine coolant overflows air relief hole on heater hose,
install air relief plug.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000 rpm.

Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50 °C (122 °F).

Cool down using a fan to reduce the time.

If necessary, refill engine coolant up to filler neck of thermostat housing.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer drops.
10. Check cooling system for leaks with engine running.
11. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating steps 4 through 7 until engine coolant level no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-249,
"ASSEMBLY" .
2. Remove air relief plug on heater hose.
3. Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill thermostat housing and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature. Reservoir tank engine coolant capacity
(At “MAX” level):
0.8 (7/8 US qt, 3/4 lmp qt)
SMA412B
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
PBIC1530E

CO-44
[VK45DE]
RADIATOR
Revision: 2005 July 2005 FX
CAUTION:
When installing a radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
Checking RadiatorABS008FZ
Check radiator for mud or clogging. If necessary, clean radiator as follows:
CAUTION:

Be careful not to bend or damage the radiator fins.

When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radi-
ator shroud and horns. Then tape the harness and electrical connectors to prevent water from
entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.

Use compressed air lower than 490 kPa (5 kg/cm2 , 71 psi) and keep distance more than 30 cm (11.8
in).
5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.

COOLING FAN CO-49
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COOLING FANPFP:21140
Removal and Installation (Crankshaft Driven Type)ABS00E9P
REMOVAL
1. Remove air duct (inlet). Refer to EM-176, "AIR CLEANER AND AIR DUCT" .
2. Remove engine front undercover with power tool.
3. Remove radiator shroud (lower). Refer to CO-41, "
RADIATOR" .
4. Remove drive belts. Refer to EM-173, "
DRIVE BELTS" .
5. Remove fan coupling and cooling fan assembly. CAUTION:
Do not damage or scratch radiator core when removing.
6. Remove cooling fan from fan coupling.
INSPECTION AFTER REMOVAL
Fan Coupling
Inspect fan coupling for oil leakage and bimetal conditions.

If anything is found, replace fan coupling.
Cooling Fan
Inspect cooling fan for crack or unusual bend.

If anything is found, replace cooling fan.
INSTALLATION
Note the following, install in the reverse order of removal.

Install cooling fan with its front mark “F” facing front of vehicle. Refer to CO-49, "Removal and Installation
(Crankshaft Driven Type)" .
1. Cooling fan 2. Fan coupling 3. Fan pulley
4. Water pump
PBIC1537E
SLC072

CO-50
[VK45DE]
COOLING FAN
Revision: 2005 July 2005 FX
Removal and Installation (Motor Driven Type)ABS006JU
REMOVAL
1. Remove front grille. Refer to EI-22, "FRONT GRILLE" .
2. Disconnect harness connector from fan motor.
3. Remove cooling fan assembly. CAUTION:
Do not damage or scratch A/C condenser when removed.
INSTALLATION
Install in the reverse order of removal.

Cooling fan is controlled by ECM. For details. Refer to EC-1213, "DTC P1217 ENGINE OVER TEMPER-
ATURE" .
Disassembly and Assembly (Motor Driven Type)ABS00A3O
DISASSEMBLY
1. Remove cooling fan from fan motor.
2. Remove fan motor from fan grille.
INSPECTION AFTER DISASSEMBLY
Cooling Fan
Inspect cooling fan for crack or unusual bend.

If anything is found, replace cooling fan.
ASSEMBLY
Assemble in the reverse order of disassembly.
1. Cooling fan 2. Fan grille 3. Fan motor
PBIC1666E

WATER PUMP CO-51
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WAT E R P U MPPFP:21020
Removal and InstallationABS006JO
CAUTION:

When removing water pump, be careful not to get engine coolant on drive belts.

Water pump can not be disassembled and should be replaced as a unit.

After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter [SST: EG17650301 (J33984-
A)].
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-37, "Chang-
ing Engine Coolant" and EM-246, "DISASSEMBLY" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
2. Remove following parts:

Engine front undercover

Air duct (inlet); Refer to EM-176, "AIR CLEANER AND AIR DUCT" .

Alternator, water pump and A/C compressor belt; Refer to EM-173, "DRIVE BELTS" .
3. Remove fan coupling with cooling fan, and then water pump pulley.
4. Remove water pump.

Engine coolant will leak from cylinder block, so have a receptacle ready under vehicle.
CAUTION:

Handle the water pump vane so that it does not contact any other parts.

Do not disassemble water pump.
1. Water pump pulley 2. Water pump 3. Gasket
PBIC1538E

LANE DEPARTURE WARNING SYSTEM DI-105
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DTC [C1B02] VHCL SPD DATA MALFAKS00C7Y
1. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
Perform the ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-25, "
CONSULT-II Func-
tions" .
Self
-diagnostic results content
No malfunction detected>>GO TO 2.
Malfunction detected>>Check applicable parts, and repair or replace corresponding parts.
2. TCM SELF-DIAGNOSIS
Perform the TCM self-diagnosis. Refer to AT- 9 0 , "
CONSULT-II Function (A/T)" .
Self
-diagnostic results content
No malfunction detected>>Replace LDW camera unit.
Malfunction detected>>Check applicable parts, and repair or replace corresponding parts.
DTC [C1B03] ABNRML TEMP DETECTAKS00C81
1. COOLING CAMERA UNIT
1. Cooling camera unit.
2. Erase DTC and perform the LDW camera unit self-diagnosis.
Self
-diagnostic results content
No malfunction detected>>INSPECTION END
Malfunction detected>>Replace LDW camera unit.
DTC [U1000] CAN COMM CIRCUITAKS00C7X
1. CHECK CAN COMMUNICATION
1. Select “SELF-DIAG RESULTS” mode for “LDW” with CONSULT-II.
2. Print out CONSULT-II screen.
>> Go to “LAN SYSTEM”. Refer to LAN-5, "
Precautions When Using CONSULT-II" .
DTC [U1010] CONTROL UNIT (CAN)AKS00C9I
Replace LDW camera unit, when “[U1010] CONTROL UNIT (CAN)” is displayed on self-diagnosis display.

TROUBLE DIAGNOSIS EC-109
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Fail-Safe ChartABS006KQ
When the DTC listed below is detected, the ECM enters fail-safe mode and the MIL lights up.

When there is an open circuit on MIL circuit, the ECM cannot warn the driver by MIL lighting up when
there is malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected
as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands
the driver to repair the malfunction.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102
P0103 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118 Engine coolant tempera-
ture sensor circuit Engine coolant temperature will be determined by ECM based on the time after turning
ignition switch ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
Condition Engine coolant temperature decided
(CONSULT-II display)
Just as ignition switch is turned
ON or START 40
°C (104 °F)
More than approx. 4 minutes after
ignition ON or START 80
°C (176 °F)
Except as shown above 40 - 80
°C (104 - 176 °F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P1121 Electric throttle control actuator (When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops,
the engine stalls.
The engine can restart in N or P position, and engine speed will not exceed 1,000 rpm or
more.
P1122 Electric throttle control function ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1124
P1126 Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1128 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P1229 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2122
P2123
P2127
P2128
P2138 Accelerator pedal position
sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut

TROUBLE DIAGNOSIS EC-113
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EC
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1 - 6: The numbers refer to the order of inspection. Va l v e
mecha-
nism Timing chain
55555 55 5 EM-64
Camshaft
EM-84
Intake valve timing controlEM-64
Intake valve
3 EM-100
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/ Gasket 55555 55 5 EM-26
,
EX-
3Three way catalyst
Lubrica-
tion Oil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler 55555 55 5 EM-30
,
LU-
17 , LU-10 ,
LU-14
Oil level (Low)/Filthy oil LU-7
Cooling
Radiator/Hose/Radiator filler cap
55555 55 45 CO-14,
CO-17
Thermostat 5 CO-26
Water pumpCO-22
Water galleryCO-28
Cooling fan 5EC-226
Coolant level (Low)/Contami-
nated coolant 5
CO-11
IVIS (Infiniti Vehicle Immobilizer System —
NATS) 11
EC-53 or
BL-213
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-134
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame d ata
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-136
.
INSPECTION PROCEDURE
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector, which is located under LH dash panel near the
hood opener handle.
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)”.
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Fuel injector ×× ×
Power transistor (Ignition timing) ×× ×
Throttle control motor relay ×××
Throttle control motor ×
EVAP canister purge volume con-
trol solenoid valve ×××××
Air conditioner relay ××
Fuel pump relay ××××
Cooling fan relay ××××
Air fuel ratio (A/F) sensor 1 heater ××××
Heated oxygen sensor 2 heater ××××
EVAP canister vent control valve ×× ×××
Intake valve timing control solenoid
valve ××××
Calculated load value ×××
Item
DIAGNOSTIC TEST MODE
WORK SUP-
PORT SELF-DIAGNOSTIC
RESULTS DATA
MONI-
TOR DATA
MONI- TOR
(SPEC) ACTIVE
TEST DTC & SRT
CONFIRMATION
DTC*1 FREEZE
FRAME
DATA*2 SRT
STATUS DTC
WORK SUP-
PORT
PBIB1570E
BCIA0029E