TF-44
TRANSFER ASSEMBLY
Revision: 2005 July 2005 FX
TRANSFER ASSEMBLYPFP:33100
Removal and InstallationADS000RS
REMOVAL
1. Remove tunnel stay with power tool. Refer to RSU-7, "Components" .
2. Remove exhaust front tube with power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
3. Remove front and rear propeller shaft. Refer to PR-4, "
FRONT PROPELLER SHAFT" and PR-7, "REAR
PROPELLER SHAFT" .
4. Disconnect transfer assembly harness connector and separate harness from transfer assembly.
5. Remove air breather hose. Refer to TF-43, "
AIR BREATHER HOSE" .
6. Support transfer assembly and transmission assembly with a jack.
7. Remove engine rear member with power tool. Refer to EM-112, "
ENGINE ASSEMBLY" (VQ35DE) or
EM-240, "
ENGINE ASSEMBLY" (VK45DE).
8. Remove transfer mounting bolts and separate transfer from transmission. CAUTION:
Secure transfer assembly to a jack.
INSTALLATION
Note the following, and install in the reverse order of removal.
When installing the transfer to the transmission, install the
mounting bolts following the standard below.
After the installation, check the fluid level and for fluid leakage.
Refer to TF-9, "
Inspection" .
Bolt No. 1 2 3 4
Quantity 4 3 2 1
Bolt length “ ” mm (in) 75 (2.95) 45 (1.77) 40 (1.57) 30 (1.18)
Tightening torque
N·m (kg-m, ft-lb) 37 (3.8, 27)
SDIA2284E
TRANSFER ASSEMBLY TF-47
C E F
G H
I
J
K L
M A
B
TF
Revision: 2005 July 2005 FX
7. Remove rear oil seal from rear case, using a puller.
CAUTION:
Be careful not to damage the rear case.
8. Remove spacer from mainshaft.
9. Remove front case and rear case fixing bolts, then remove har- ness bracket.
10. Separate front case and rear case. Then, remove front case by levering it up with a tire lever or the like.
CAUTION:
Be careful not to damage the mating surface. Tool number : KV381054S0 (J-34286)
PDIA0259E
PDIA0260E
Bolts symbol Quantity
Bolt length “ ” mm (in)
A 11 42 (1.65)
B 1 162 (6.38)
C 1 97 (3.82)
TORX bolts 1 40 (1.57)
PDIA0251E
SDIA2460E
TF-56
TRANSFER ASSEMBLY
Revision: 2005 July 2005 FX
16. Apply liquid gasket to mating surface of rear case.
Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to GI-48, "
Recommended Chemical Products and
Sealants" .
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
17. Set front case to rear case. CAUTION:
Be careful not to damage the mating surface transmission
side.
18. Tighten front case and rear case fixing bolts to the specified torque. Refer to TF-45, "
COMPONENTS" .
19. Install spacer to mainshaft. CAUTION:
Apply ATF to spacer.
SDIA2312E
PDIA0279E
Bolts symbol Quantity Bolt length “ ” mm (in)
A 11 42 (1.65)
B 1 162 (6.38)
C 1 97 (3.82)
TORX bolts 1 40 (1.57)
PDIA0251E
PDIA0260E
