service INFINITI FX35 2005 Repair Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2005, Model line: FX35, Model: INFINITI FX35 2005Pages: 4731, PDF Size: 60.13 MB
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ATC-20
PREPARATION
Revision: 2005 July 2005 FX
Commercial Service ToolsAJS00145
Service hoses
High-pressure side hose
(J-39501-72)
Low-pressure side hose
(J-39502-72)
Utility hose
(J-39476-72) Hose color:
Low hose: Blue with black stripe
High hose: Red with black stripe
Utility hose: Yellow with black stripe
or green with black stripe
Hose fitting to gauge:
1/2″ -16 ACME
Service couplers
High-pressure side coupler
(J-39500-20)
Low-pressure side coupler
(J-39500-24) Hose fitting to service hose:
M14 x 1.5 fitting is optional or
permanently attached.
(J-39650)
Refrigerant weight scale For measuring of refrigerant
Fitting size: Thread size
1/2″ -16 ACME
(J-39649)
Vacuum pump
(Including the isolator valve) Capacity:
Air displacement: 4 CFM
Micron rating: 20 microns
Oil capacity: 482 g (17 oz.)
Fitting size: Thread size
1/2″ -16 ACME
Tool number
(Kent-Moore No.)
Tool name Description
S-NT201
S-NT202
S-NT200
S-NT203
Tool name
Description
Refrigerant identifier equipment Checking for refrigerant purity and
system contamination
Power tool For loosening bolts and nuts
RJIA0197E
PBIC0190E
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ATC-138
REFRIGERANT LINES
Revision: 2005 July 2005 FX
REFRIGERANT LINESPFP:92600
HFC-134a (R-134a) Service ProcedureAJS0015P
SETTING OF SERVICE TOOLS AND EQUIPMENT
Discharging Refrigerant
WARNING:
Avoid breathing A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose and
throat. Remove HFC-134a (R-134a) from A/C system using certified service equipment meeting
requirements of SAE J-2210 [HFC-134a (R-134a) recycling equipment] or J-2209 [HFC-134a (R-134a)
recovery equipment]. If accidental system discharge occurs, ventilate work area before resuming ser-
vice. Additional health and safety information may be obtained from refrigerant and lubricant manu-
facturers.
Evacuating System and Charging Refrigerant
WJIA0614E
WJIA0615E
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ATC-158
REFRIGERANT LINES
Revision: 2005 July 2005 FX
Checking for Refrigerant LeaksAJS00163
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electronic refrigerant leak detector or fluorescent
dye leak detector (SST: J-42220).
If dye is observed, confirm the leak with an electronic refrigerant leak detector. It is possible a prior leak was
repaired and not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electronic leak detector probe slower and closer to the suspected leak area will improve
the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorAJS00164
1. Check A/C system for leaks using the UV lamp and safety goggles (SST: J42220) in a low sunlight area (area without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a
bright green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain open-
ing indicates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (SST: J43872) to prevent future mis- diagnosis.
4. Perform a system performance check and verify the leak repair with an approved electronic refrigerant leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionAJS00165
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (SST: J 41459).
3. Connect the injector tool to the A/C Low-pressure side service fitting.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye through the low-pressure service valve using dye injector tool (SST: J-41459) (refer to the manufacture’s
operating instructions).
6. With the engine still running, disconnect the injector tool from the service fitting. CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.
8. Attach a blue label as necessary.
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ATC-160
REFRIGERANT LINES
Revision: 2005 July 2005 FX
CHECKING PROCEDURE
To prevent inaccurate or false readings, make sure there is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in calm area (low air/wind movement) so that the
leaking refrigerant is not dispersed.
1. Stop engine.
2. Connect a suitable A/C manifold gauge set to the A/C service ports.
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.52 kg/cm
2 , 50 psi) above 16 °C (61 °F). If less
than specification, recover/evacuate and recharge the system with the specified amount of refrigerant.
NOTE:
At temperatures below 16 °C (61 °F), leaks may not be detected since the system may not reach 345 kPa
(3.52 kg/cm
2 , 50 psi).
4. Perform the leak test from the high-pressure side (compressor discharge a to evaporator inlet h) to the low-pressure side [evaporator drain hose i to shaft seal o (VK45DE) or n (VQ35DE)]. Refer to ATC-140,
"Components" . Perform a leak check for the following areas carefully. Clean the component to be
checked and move the leak detected probe completely around the connection/component.
Compressor
Check the fitting of high- and low-pressure flexible hoses, relief valve and shaft seal.
Condenser
Check the fitting of high-pressure flexible hose and pipe, refrigerant pressure sensor.
Liquid tank
Check the refrigerant connection.
Service valves
Check all around the service valves. Ensure service valve caps are secured on the service valves (to pre-
vent leaks).
NOTE:
After removing A/C manifold gauge set from service valves, wipe any residue from valves to prevent any
false readings by leak detector.
Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at least 15 seconds to dissipate any refrigerant trace in the
cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer’s recommended
procedure for actual wait time) before inserting the leak detector probe into the drain hose.
Keep the probe inserted for at least 10 seconds. Use caution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected leak, then repeat check as outlined above.
6. Do not stop when one leak is found. Continue to check for additional leaks at all system components. If no leaks are found, perform steps 7-10.
7. Start engine.
8. Set the heater A/C control as follows;
a. A/C switch: ON
b. Mode door position: VENT (Ventilation)
c. Intake position: Recirculation
d. Temperature setting: Max cold
e. Fan speed: High
9. Run engine at 1,500 rpm for at least 2 minutes.
10. Stop engine and perform leak check again following steps 4 through 6 above.
Refrigerant leaks should be checked immediately after stopping
the engine. Begin with the leak detector at the compressor. The
pressure on the high-pressure side will gradually drop after
refrigerant circulation stops and pressure on the low-pressure
side will gradually rise, as shown in the graph. Some leaks are
more easily detected when pressure is high.
SHA839E
Page 599 of 4731
ATC-162
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2005 July 2005 FX
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
CompressorAJS00167
LubricantAJS00168
RefrigerantAJS00169
Engine Idling SpeedAJS0016A
Refer to EC-83, "Idle Speed and Ignition Timing Check" (VQ35DE) or EC-774, "Idle Speed and Ignition Tim-
ing Check" (VK45DE).
Belt TensionAJS0016B
Refer to EM-15, "DRIVE BELTS" (VQ35DE) or EM-173, "DRIVE BELTS" (VK45DE).
Model Calsonic Kansei make CWV-618
Ty p e V-6 variable displacement
Displacement
cm
3 (cu in)/rev Max. 184 (11.228)
Min. 14.5 (0.885)
Cylinder bore × stroke
mm (in) 37 (1.46)
× [2.3 - 28.6 (0.091 - 1.126)]
Direction of rotation Clockwise (viewed from drive end)
Drive belt Poly V
ModelCalsonic Kansei make CWV-618
Name Nissan A/C System Oil Type S (DH-PS)
Part number KLH00-PAGS0
Capacity
m (US fl oz, lmp fl oz) Total in system 180 (6.0, 6.3)
Compressor (Service part) charg-
ing amount 180 (6.0, 6.3)
Ty p e
HFC-134a (R-134a)
Capacity
kg (lb) 0.55 (1.21)
Page 600 of 4731
AV-1
AUDIO VISUAL, NAVIGATION & TELEPHONE SYS- TEM
K ELECTRICAL
CONTENTS
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SECTION AV
A
B
AV
Revision: 2005 July 2005 FX
AUDIO VISUAL, NAVIGATION & TELEPHONE SYSTEM
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 5
PREPARATION ...................................................... ..... 6
Commercial Service Tools ................................... ..... 6
AUDIO .................................................................... ..... 7
Component Parts and Harness Connector Location ..... 7
System Description ............................................. ..... 8
BASE SYSTEM ................................................ ..... 8
BOSE SYSTEM ............................................... ..... 8
SPEED SENSITIVE VOLUME SYSTEM ......... ..... 9
Schematic - Base System - ................................. ... 10
Wiring Diagram - AUDIO - / Base System .......... .... 11
Schematic - BOSE System - With Navigation Sys-
tem ...................................................................... ... 16
Wiring Diagram – AUDIO – / BOSE System With
Navigation System .............................................. ... 17
Schematic - BOSE System - Without Navigation
System ................................................................ ... 25
Wiring Diagram – AUDIO – / BOSE System Without
Navigation System .............................................. ... 26
Terminals and Reference Value for Audio Unit .... ... 33
Terminals and Reference Value for BOSE Speaker
Amp. .................................................................... ... 34
Terminals and Reference Value for A/C and AV
Switch .................................................................. ... 36
Terminals and Reference Value for Woofer ......... ... 37
A/C and AV Switch Self-Diagnosis Function ....... ... 37
STARTING THE SELF-DIAGNOSIS MODE .... ... 37
EXITING THE SELF-DIAGNOSIS MODE ........ ... 37
DIAGNOSIS FUNCTION .................................. ... 37
Trouble Diagnosis ............................................... ... 38
MALFUNCTION WITH RADIO, TAPE AND CD ... 38
FOR RADIO ONLY ........................................... ... 39
FOR CASSETTE PLAYER ONLY .................... ... 39
FOR CD ONLY ................................................. ... 39
Noise Inspection .................................................. ... 40
TYPE OF NOISE AND POSSIBLE CAUSE ..... ... 40
Power Supply Circuit Inspection ......................... ... 41 Audio Steering Wheel Switch Inspection .............
... 42
A/C and AV Switch Inspection ............................. ... 44
BOSE Speaker Amp. Inspection ......................... ... 44
Vehicle Speed Signal Inspection ......................... ... 45
Locking CD Auto-Changer Mechanism ............... ... 46
DAMPER LOCK PROCEDURE ....................... ... 46
Removal and Installation of Audio Unit ................ ... 47
REMOVAL ........................................................ ... 47
INSTALLATION ................................................ ... 47
Disassembly and Assembly for Audio Unit .......... ... 47
DISASSEMBLY ................................................ ... 47
ASSEMBLY ...................................................... ... 47
Removal and Installation for A/C and AV Switch . ... 48
REMOVAL ........................................................ ... 48
INSTALLATION ................................................ ... 48
Removal and Installation for Front Door Speaker ... 48
REMOVAL ........................................................ ... 48
INSTALLATION ................................................ ... 48
Removal and Installation for Rear Door Speaker ... 49 REMOVAL ........................................................ ... 49
INSTALLATION ................................................ ... 49
Removal and Installation for Instrument Speaker ... 49 REMOVAL ........................................................ ... 49
INSTALLATION ................................................ ... 49
Removal and Installation for Tweeter .................. ... 49
REMOVAL ........................................................ ... 49
INSTALLATION ................................................ ... 49
Removal and Installation for Woofer (BOSE Sys-
tem) ..................................................................... ... 50
REMOVAL ........................................................ ... 50
INSTALLATION ................................................ ... 50
Removal and Installation for BOSE Speaker Amp. ... 50
REMOVAL ........................................................ ... 50
INSTALLATION ................................................ ... 50
AUDIO ANTENNA ................................................. ... 51
System Description .............................................. ... 51
Wiring Diagram — M/ANT — .............................. ... 52
Terminals and Reference Value for Audio Unit .... ... 53
Antenna Amp. Inspection .................................... ... 53
Location of Antenna ............................................. ... 54
Page 604 of 4731
PRECAUTIONS AV-5
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AV
Revision: 2005 July 2005 FX
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
AKS007X5
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Page 605 of 4731
AV-6
PREPARATION
Revision: 2005 July 2005 FX
PREPARATIONPFP:00002
Commercial Service ToolsAKS007VR
Tool nameDescription
Power tool Loosening bolts and nuts
PBIC0191E
Page 658 of 4731
INTEGRATED DISPLAY SYSTEM AV-59
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AV
Revision: 2005 July 2005 FX
MAINT Switch (Maintenance Switch)
When “MAINT” switch is pressed, display vehicle information screen. As vehicle information, it indicates
engine oil, tire rotation, tire pressure.
Pressing “MAINT” switch once cycles display from engine oil →tire rotation →tire pressure →display
OFF →engine oil.
Engine Oil and Tire Rotation
Operating the joystick left/right, replace distance can be set.
When journey distance is the same as replace distance, alert is
displayed. (SERVICE ALERT setting is ON.)
Selected replace distance is 0 - 7,500 miles (0 - 12,000 km) in
increments of 500 mile (800 km).
Press and hold “TRIP RESET or MAINT” switch for 1.5 seconds
or longer, reset present journey distance.
During driving, cannot change settings.
Tire Pressure
Tire pressure signal is received from BCM through CAN commu-
nication line.
Tire pressure is displayed.
When FLAT TIRE signal is received from BCM, “FLAT TIRE” is
displayed.
E/M SWITCH
When “E/M” (English/Metric) switch is pressed, change the unit as followings.
SKIA5918E
SKIA5919E
Unit US Mile,
°F, M P G
Metric km, °C, l/100km
Page 659 of 4731
AV-60
INTEGRATED DISPLAY SYSTEM
Revision: 2005 July 2005 FX
SETTING SCREEN
Setting of electric status can be changed by A/C and AV switch. The signal is sent to BCM through display
unit to change vehicle electric system setting.
Display unit is communicating with driver seat control unit.
Pressing “SETTING” switch once cycles display from DISPLAY →LANGUAGE →BEEP SET →SERVICE
ALERT →PERSONALIZED SETTINGS MENU →DISPLAY OFF →DISPLAY.
Using the joystick, setting of each item will become possible.
Adjustable Vehicle Status
NOTE:
Setting in factory shipment is ON. Setting items
Setting
variations Initial
setting Operation
DISPLAY ON/OFF ON It switches displayed/Non-displayed of the screen.
LANGUAGE ENGLISH/
FRANCAIS – It switches displayed language.
BEEP SET ON/OFF ON It selects beep sound ON/OFF during switch operation. How-
ever, even if beep is set OFF, beep for NO OPERATION and
for screen interception are not reset.
SERVICE ALERT ON/OFF OFF It switches displayed/Non-displayed of alert indication.
When the setting is ON, if engine oil or tire rotation will be
replace distance, alert is displayed.
When the setting is OFF, alert is not displayed.
PERSONALIZED
SETTING MENU SLIDE BACK DR
SEAT ON EXIT ON/OFF
ON
NOTEThe driver’s seat automatically moves back and returns to the
original position for exceptional ease of exit and entry. (Models
with automatic drive positioner.)
LIFT STEERING
WHEEL ON EXIT ON/OFF
ON
NOTEThe steering column automatically tilts up and returns to the
original position for exceptional ease of entry and exit. (Models
with automatic drive positioner.)
REMOTE UNLOCK
DOOR LOGIC DR-1ST/ALL DR-1ST This key can switch the unlock doors of the 1st unlocking oper-
ation as follows:
Only the driver side door ⇔All the doors
HORN CHIRP
WITH REMOTE ON/OFF ON This key changes the horn chirp mode occurring when pressing
the LOCK button on the keyfob.
LAMPS FLASH
WITH REMOTE ALL/LOCK/
UNLOCK/OFF ALLThis key changes the hazard indicator flash mode occurring
when pressing the LOCK or UNLOCK button on the keyfob.
AUTO RE-LOCK
TIME 5m/1m/OFF 1m The length of auto door re-lock time can be set. Select the
“Auto Re-Lock timer” key, then move the joystick to adjust the
time.
AUTO HEADLAMP
SENSITIVITY LEVEL 1/2/3/4 LEVEL 2 Automatic light illumination can be set as desired. Select the
“Auto Headlamp Sensitivity” key, then move the joystick to the
left (lower) or right (higher).
AUTO HEADLAMP
OFF DELAY OFF/30/45/60/
90/120/150/ 180 SEC 45 SEC This key can control how long it takes the automatic turn off
timer to extinguish the headlamps in “AUTO” position. Select
the “Auto Headlamp Off Delay” key, then move the joystick to
the left or right to adjust the timer.
SPEED SENSING
WIPER INTERVAL ON/OFF ON This key turns on and off the driving speed dependent intermit-
tent wiper function.
CONFIRM RESET
SETTINGS YES/NO NO When this key is selected and turned on using the “ENTER”
button, all settings mode by PERSONALIZED SETTINGS will
return to the initial conditions.