oil capacity INFINITI FX35 2005 Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2005, Model line: FX35, Model: INFINITI FX35 2005Pages: 4731, PDF Size: 60.13 MB
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A/T CONTROL SYSTEM AT-37
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Revision: 2005 July 2005 FX
Control ValveACS002LM
FUNCTION OF CONTROL VALVE
Name Function
Torque converter regulator valve In order to prevent the pressure supplied to the torque converter from being excessive,
the line pressure is adjusted to the optimum pressure (torque converter operating pres-
sure).
Pressure regulator valve
Pressure regulator plug
Pressure regulator sleeve Adjusts the oil discharged from the oil pump to the optimum pressure (line pressure) for
the driving state.
Front brake control valve When the front brake is coupled, adjusts the line pressure to the optimum pressure
(front brake pressure) and supplies it to the front brake. (In 1st, 2nd, 3rd, and 5th gears,
adjusts the clutch pressure.)
Accumulator control valve Adjusts the pressure (accumulator control pressure) acting on the accumulator piston
and low coast reducing valve to the pressure appropriate to the driving state.
Pilot valve A Adjusts the line pressure and produces the constant pressure (pilot pressure) required
for line pressure control, shift change control, and lock-up control.
Pilot valve B Adjusts the line pressure and produces the constant pressure (pilot pressure) required
for shift change control.
Low coast brake switching valve During engine braking, supplies the line pressure to the low coast brake reducing valve.
Low coast brake reducing valve When the low coast brake is coupled, adjusts the line pressure to the optimum pressure
(low coast brake pressure) and supplies it to the low coast brake.
N-R accumulator Produces the stabilizing pressure for when N-R is selected.
Direct clutch piston switching valve Operates in 4th gear and switches the direct clutch coupling capacity.
High and low reverse clutch control valve When the high and low reverse clutch is coupled, adjusts the line pressure to the opti-
mum pressure (high and low reverse clutch pressure) and supplies it to the high and low
reverse clutch. (In 1st, 3rd, 4th and 5th gears, adjusts the clutch pressure.)
Input clutch control valve When the input clutch is coupled, adjusts the line pressure to the optimum pressure
(input clutch pressure) and supplies it to the input clutch. (In 4th and 5th gears, adjusts
the clutch pressure.)
Direct clutch control valve When the direct clutch is coupled, adjusts the line pressure to the optimum pressure
(direct clutch pressure) and supplies it to the direct clutch. (In 2nd, 3rd, and 4th gears,
adjusts the clutch pressure.)
TCC control valve
TCC control plug
TCC control sleeve Switches the lock-up to operating or released. Also, by performing the lock-up operation
transiently, lock-up smoothly.
Torque converter lubrication valve Operates during lock-up to switch the torque converter, cooling, and lubrication system
oil passage.
Cool bypass valve Allows excess oil to bypass cooler circuit without being fed into it.
Line pressure relief valve Discharges excess oil from line pressure circuit.
N-D accumulator Produces the stabilizing pressure for when N-D is selected.
Manual valve Sends line pressure to each circuit according to the select position. The circuits to which
the line pressure is not sent drain.
Page 455 of 4731
ATC-18
PREPARATION
Revision: 2005 July 2005 FX
HFC-134a (R-134a) Service Tools and EquipmentAJS00144
Never mix HFC-134a (R-134a) refrigerant and/or its specified lubricant with CFC-12 (R-12) refrigerant and/or
its lubricant.
Separate and non-interchangeable service equipment must be used for handling each type of refrigerant/lubri-
cant.
Refrigerant container fittings, service hose fittings and service equipment fittings (equipment which handles
refrigerant and/or lubricant) are different between CFC-12 (R-12) and HFC-134a (R-134a). This is to avoid
mixed use of the refrigerants/lubricant.
Never use adapters that convert one size fitting to another: refrigerant/lubricant contamination will occur and
compressor malfunction will result.
Tool number
(Kent-Moore No.)
Tool name Description
HFC-134a (R-134a) refrigerant Container color: Light blue
Container marking: HFC-134a (R-
134a)
Fitting size: Thread size
Large container 1/2″ -16 ACME
KLH00-PAGS0
( - )
Nissan A/C System Oil Type S
(DH-PS) Type: Polyalkylene glycol oil (PAG),
type S (DH-PS)
Application: HFC-134a (R-134a)
wobble (swash) plate compressors
(Nissan only)
Capacity: 40 m (1.4 US fl oz., 1.4
Imp fl oz.)
(AC-R2005-NI)
ACR5 A/C Service Center Function: Refrigerant recovery,
recycling and recharging
(J-41995)
Electrical leak detector Power supply:
DC 12 V (Battery terminal)
S-NT196
S-NT197
WJIA0293E
AHA281A
Page 457 of 4731
ATC-20
PREPARATION
Revision: 2005 July 2005 FX
Commercial Service ToolsAJS00145
Service hoses
High-pressure side hose
(J-39501-72)
Low-pressure side hose
(J-39502-72)
Utility hose
(J-39476-72) Hose color:
Low hose: Blue with black stripe
High hose: Red with black stripe
Utility hose: Yellow with black stripe
or green with black stripe
Hose fitting to gauge:
1/2″ -16 ACME
Service couplers
High-pressure side coupler
(J-39500-20)
Low-pressure side coupler
(J-39500-24) Hose fitting to service hose:
M14 x 1.5 fitting is optional or
permanently attached.
(J-39650)
Refrigerant weight scale For measuring of refrigerant
Fitting size: Thread size
1/2″ -16 ACME
(J-39649)
Vacuum pump
(Including the isolator valve) Capacity:
Air displacement: 4 CFM
Micron rating: 20 microns
Oil capacity: 482 g (17 oz.)
Fitting size: Thread size
1/2″ -16 ACME
Tool number
(Kent-Moore No.)
Tool name Description
S-NT201
S-NT202
S-NT200
S-NT203
Tool name
Description
Refrigerant identifier equipment Checking for refrigerant purity and
system contamination
Power tool For loosening bolts and nuts
RJIA0197E
PBIC0190E
Page 461 of 4731
ATC-24
REFRIGERATION SYSTEM
Revision: 2005 July 2005 FX
Operation
1. Control Valve
–By changing high-pressure valve lift amount, built-in compressor control valve executes the following:
Controls high-pressure valve discharge amount.
Changes crankcase pressure in compressor.
Changes angle of wobble (swash) plate.
–Amount of high-pressure valve lift is determined by factors below.
Low-pressure applied to diaphragm
Spring load of set spring
Balance of magnetic force generated by magnet coil
–Electronic control valve (ECV) magnet coil receives electric signal (duty control) from unified meter and A/
C amp. (Auto amp.) Then, magnetic force generated by electric current is changed to control high-pres-
sure valve lift amount.
2. Maximum Cooling High-pressure valve is closed by magnetic force generated by electric signal sent from unified meter and
A/C amp. At this time, cylinder moves full stroke due to pressure balance between inside crankcase (Pc)
and suction line (Ps).
Under this condition, the wobble (swash) plate is set to the maximum stroke position.
3. Capacity Control When no electric signal is sent from unified meter and A/C amp. (current: OFF), high-pressure valve is
opened by spring force.
Since suction pressure is low, it makes the suction port close and the discharge port open. Thus, crank-
case pressure becomes high as high-pressure enters the crankcase.
–The force acts around the journal pin near the wobble (swash) plate, and is generated by the pressure dif-
ference before and behind the piston.
–The drive lug and journal pin are located where the piston generates the highest pressure. Piston pres-
sure is between suction pressure Ps and discharge pressure Pd, which is close to suction pressure Ps. If
crankcase pressure Pc rises due to capacity control, the force around the journal pin makes the wobble
(swash) plate angle decrease and also the piston stroke decrease. In other words, crankcase pressure
SJIA0547E
Page 599 of 4731
ATC-162
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2005 July 2005 FX
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
CompressorAJS00167
LubricantAJS00168
RefrigerantAJS00169
Engine Idling SpeedAJS0016A
Refer to EC-83, "Idle Speed and Ignition Timing Check" (VQ35DE) or EC-774, "Idle Speed and Ignition Tim-
ing Check" (VK45DE).
Belt TensionAJS0016B
Refer to EM-15, "DRIVE BELTS" (VQ35DE) or EM-173, "DRIVE BELTS" (VK45DE).
Model Calsonic Kansei make CWV-618
Ty p e V-6 variable displacement
Displacement
cm
3 (cu in)/rev Max. 184 (11.228)
Min. 14.5 (0.885)
Cylinder bore × stroke
mm (in) 37 (1.46)
× [2.3 - 28.6 (0.091 - 1.126)]
Direction of rotation Clockwise (viewed from drive end)
Drive belt Poly V
ModelCalsonic Kansei make CWV-618
Name Nissan A/C System Oil Type S (DH-PS)
Part number KLH00-PAGS0
Capacity
m (US fl oz, lmp fl oz) Total in system 180 (6.0, 6.3)
Compressor (Service part) charg-
ing amount 180 (6.0, 6.3)
Ty p e
HFC-134a (R-134a)
Capacity
kg (lb) 0.55 (1.21)
Page 2959 of 4731
![INFINITI FX35 2005 Service Manual EM-124
[VQ35DE]
CYLINDER BLOCK
Revision: 2005 July 2005 FX
4. Lift the engine, and mount it onto engine stand [SST].
A widely use engine stand can be used.
CAUTION:
Use an engine stand that has a l](/img/42/57020/w960_57020-2958.png "INFINITI FX35 2005 Service Manual EM-124
[VQ35DE]
CYLINDER BLOCK
Revision: 2005 July 2005 FX
4. Lift the engine, and mount it onto engine stand [SST].
A widely use engine stand can be used.
CAUTION:
Use an engine stand that has a l")
EM-124
[VQ35DE]
CYLINDER BLOCK
Revision: 2005 July 2005 FX
4. Lift the engine, and mount it onto engine stand [SST].
A widely use engine stand can be used.
CAUTION:
Use an engine stand that has a load capacity [approxi-
mately 220 kg (441 lb) or more] large enough for support-
ing the engine weight.
NOTE:
This example is an engine stand for holding at transmission
mounting side with drive plate removed.
5. Drain engine oil. Refer to LU-9, "
Changing Engine Oil" .
PBIC2685E
PBIC0085E
Page 3081 of 4731
![INFINITI FX35 2005 Service Manual EM-246
[VK45DE]
CYLINDER BLOCK
Revision: 2005 July 2005 FX
Disassembly and AssemblyABS006IU
DISASSEMBLY
NOTE:
Explained here is how to disassemble with engine stand supporting transmission surface. W](/img/42/57020/w960_57020-3080.png "INFINITI FX35 2005 Service Manual EM-246
[VK45DE]
CYLINDER BLOCK
Revision: 2005 July 2005 FX
Disassembly and AssemblyABS006IU
DISASSEMBLY
NOTE:
Explained here is how to disassemble with engine stand supporting transmission surface. W")
EM-246
[VK45DE]
CYLINDER BLOCK
Revision: 2005 July 2005 FX
Disassembly and AssemblyABS006IU
DISASSEMBLY
NOTE:
Explained here is how to disassemble with engine stand supporting transmission surface. When using differ-
ent type of engine stand, note with difference in steps and etc.
1. Remove engine assembly from vehicle, and separate front suspension member, transmission and front final drive from engine. Refer to EM-240, "
ENGINE ASSEMBLY" .
2. Remove the parts that may restrict installation of engine to widely use engine stand. NOTE:
The procedure is described assuming that you use widely use engine holding the surface, to which trans-
mission is installed.
a. Remove drive plate.
Holding ring gear with ring gear stopper (SST).
Loosen mounting bolts diagonally order.
CAUTION:
Do not disassemble drive plate.
Do not place drive plate with signal plate facing down.
When handling signal plate, take care not to damage or
scratch it.
Handle signal plate in a manner that prevents it from
becoming magnetized.
b. Remove engine rear plate.
3. Lift engine with hoist to install it onto widely use engine stand. CAUTION:
Use engine stand that has a load capacity [approximately 240kg (529 lb) or more] large enough for
supporting the engine weight.
If the load capacity of stand is not adequate, remove the following parts beforehand to reduce the
potential risk of overturning stand.
–Intake manifolds (upper and lower); Refer to EM-178, "INTAKE MANIFOLD" .
–Exhaust manifold; Refer to EM-182, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
–Fuel tube and fuel injector assembly; Refer to EM-192, "FUEL INJECTOR AND FUEL TUBE" .
–A/C compressor; Refer to ATC-140, "Components" .
–Ignition coil; Refer to EM-189, "IGNITION COIL" .
13. Piston pin 14. Connecting rod bearing 15. Connecting rod bearing cap
16. Block heater protector 17. Connector cap 18. Cylinder block heater
19. Gasket 20. Main bearing cap 21. Thrust bearing
22. Main bearing 23. Rear plate 24. Crankshaft
25. Pilot convertor 26. Drive plate 27. Thrust bearing
28. Side bolt 29. Reinforcement plate 30. Crankshaft position sensor (POS)
31. O-ring 32. Rear oil seal 33. Rear oil seal retainer
PBIC1656E
PBIC2367E
Page 3159 of 4731
FFD-8
DIFFERENTIAL GEAR OIL
Revision: 2005 July 2005 FX
DIFFERENTIAL GEAR OILPFP:KLD30
Changing Differential Gear OilADS00198
DRAINING
1. Stop engine.
2. Remove drain plug and drain gear oil.
3. Set a gasket on drain plug and install it to final drive assembly and tighten to the specified torque. Refer to FFD-16, "
COMPO-
NENTS (VQ35DE MODELS)" , FFD-18, "COMPONENTS
(VK45DE MODELS)" .
CAUTION:
Do not reuse gasket.
FILLING
1. Remove filler plug. Fill with new gear oil until oil level reaches
the specified level near filler plug mounting hole.
2. After refilling oil, check oil level. Set a gasket to filler plug, then install it to final drive assembly. Refer to FFD-16, "
COMPO-
NENTS (VQ35DE MODELS)" , FFD-18, "COMPONENTS
(VK45DE MODELS)" .
CAUTION:
Do not reuse gasket.
Checking Differential Gear OilADS00199
OIL LEAKAGE AND OIL LEVEL
Make sure that oil is not leaking from final drive assembly or around it.
Check oil level from filler plug mounting hole as shown in the fig-
ure.
CAUTION:
Do not start engine while checking oil level.
Set a gasket on filler plug and install it on final drive assembly.
Refer to FFD-16, "
COMPONENTS (VQ35DE MODELS)" , FFD-
18, "COMPONENTS (VK45DE MODELS)" .
CAUTION:
Do not reuse gasket.
PDIA0648E
Oil grade and Viscosity:
Refer to MA-12, "
Fluids and Lubricants" .
Oil capacity:
Approx. 0.65 (1-3/8 US pt, 1-1/8 Imp pt)
PDIA0649E
PDIA0649E
Page 3190 of 4731
SERVICE DATA AND SPECIFICATIONS (SDS) FFD-39
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FFD
Revision: 2005 July 2005 FX
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsADS0019Z
Inspection and AdjustmentADS001A0
DRIVE GEAR RUNOUT
Unit: mm (in)
DIFFERENTIAL SIDE GEAR CLEARANCE
Unit: mm (in)
PRELOAD TORQUE
Unit: N·m (kg-m, in-lb)
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Side Gear Thrust Washer
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information. Applied model VQ35DE VK45DE
Final drive model F160A
Gear ratio 3.692
Number of teeth (Drive gear/Drive pinion) 48/13
Oil capacity (Approx.) (US pt, lmp pt) 0.65 (1-3/8, 1-1/8)
Number of pinion gears 2
Drive pinion adjustment spacer type Solid
Item Runout limit
Drive gear back face 0.05 (0.0020) or less
Item Specification
Side gear backlash (Clearance between side gear and differential
case) 0.2 (0.008) or less
(Each gear should rotate smoothly without excessive resistance
during differential motion.)
Item Specification
Pinion bearing (P
1 ) 0.78 - 1.57 (0.08 - 0.16, 7 - 13)
Side bearing (P
2 ) 0.78 - 1.08 (0.08 - 0.11, 7 - 9)
Side bearing to pinion bearing (Total preload)
(Total preload = P
1 + P2 ) 1.56 - 2.65 (0.16 - 0.27, 14 - 23)
Item Specification
Drive gear to drive pinion gear 0.10 - 0.15 (0.0039 - 0.0059)
Item Runout limit
Companion flange face 0.18 (0.0070) or less
Inner side of the companion flange 0.13 (0.0051) or less
Thickness Part number* Thickness Part number*
0.68 (0.0268)
0.71 (0.0280)
0.74 (0.0291)
0.77 (0.0303)
0.80 (0.0315)
0.83 (0.0327) 38424 W1010
38424 W1011
38424 W1012
38424 W1013
38424 W1014
38424 W1015 0.86 (0.0339)
0.89 (0.0350)
0.92 (0.0362)
0.95 (0.0374)
0.98 (0.0386)
1.01 (0.0398) 38424 W1016
38424 W1017
38424 W1018
38424 W1019
38424 W1020
38424 W1021
Page 4094 of 4731
LU-1
ENGINE LUBRICATION SYSTEM
B ENGINE
CONTENTS
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LU
Revision: 2005 July 2005 FX
ENGINE LUBRICATION SYSTEM
VQ35DE
PRECAUTIONS .......................................................... 3
Precautions for Liquid Gasket ............................. ..... 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tools ................................... ..... 4
LUBRICATION SYSTEM ....................................... ..... 5
Lubrication Circuit ............................................... ..... 5
System Chart ...................................................... ..... 6
ENGINE OIL .......................................................... ..... 7
Inspection ............................................................ ..... 7
ENGINE OIL LEVEL ........................................ ..... 7
ENGINE OIL APPEARANCE ........................... ..... 7
ENGINE OIL LEAKAGE ................................... ..... 7
OIL PRESSURE CHECK ................................. ..... 8
Changing Engine Oil ........................................... ..... 9
OIL FILTER ............................................................ ... 10
Removal and Installation ..................................... ... 10
REMOVAL ........................................................ ... 10
INSTALLATION ................................................ ... 10
INSPECTION AFTER INSTALLATION ............ ... 10
OIL FILTER BRACKET (AWD) .............................. ... 12
Components ........................................................ ... 12
Removal and Installation ..................................... ... 12
REMOVAL ........................................................ ... 12
INSTALLATION ................................................ ... 12
INSPECTION AFTER INSTALLATION ............ ... 13
OIL COOLER ......................................................... ... 14
Components ........................................................ ... 14
Removal and Installation ..................................... ... 15
REMOVAL ........................................................ ... 15
INSPECTION AFTER REMOVAL .................... ... 16
INSTALLATION ................................................ ... 16
INSPECTION AFTER INSTALLATION ............ ... 16
OIL PUMP .............................................................. ... 17
Components ........................................................ ... 17
Removal and Installation ..................................... ... 17 REMOVAL ........................................................
... 17
INSTALLATION ................................................ ... 17
INSPECTION AFTER INSTALLATION ............. ... 17
Disassembly and Assembly ................................. ... 17
DISASSEMBLY ................................................ ... 17
INSPECTION AFTER DISASSEMBLY ............. ... 18
ASSEMBLY ...................................................... ... 19
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 20
Standard and Limit ............................................... ... 20
ENGINE OIL PRESSURE ................................ ... 20
ENGINE OIL CAPACITY (APPROXIMATE) ..... ... 20
OIL PUMP ........................................................ ... 20
REGULATOR VALVE ....................................... ... 20
VK45DE
PRECAUTIONS ..................................................... ... 21
Precautions for Liquid Gasket ............................. ... 21
LIQUID GASKET APPLICATION PROCEDURE ... 21
PREPARATION ...................................................... ... 22
Special Service Tools .......................................... ... 22
Commercial Service Tools ................................... ... 22
LUBRICATION SYSTEM ....................................... ... 23
Lubrication Circuit ................................................ ... 23
System Chart ....................................................... ... 24
ENGINE OIL ........................................................... ... 25
Inspection ............................................................ ... 25
ENGINE OIL LEVEL ......................................... ... 25
ENGINE OIL APPEARANCE ........................... ... 25
ENGINE OIL LEAKAGE ................................... ... 25
OIL PRESSURE CHECK ................................. ... 25
Changing Engine Oil ............................................ ... 27
OIL FILTER ............................................................ ... 28
Removal and Installation ..................................... ... 28
REMOVAL ........................................................ ... 28
INSTALLATION ................................................ ... 28
INSPECTION AFTER INSTALLATION ............. ... 28