brake INFINITI FX35 2006 Service Manual

PERIODIC MAINTENANCE MA-11
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Revision: 2006 December 2006 FX35/FX45
* Maintenance items and intervals with “*” are recommended by INFINITI for reliable vehicle operation. The owner need not perfo rm
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and inter vals are
required
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.
NOTE:
(1) Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the INFINITI new
vehicle limited warranty.
(2) Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section. MAINTENANCE OPERATION
MAINTENANCE INTERVAL
Reference Sec-
tion - Page or -
Content Title
Perform at number of miles, kilo-
meters or months, whichever
comes first. Miles x 1,000
(km x 1,000) Months 7.5
(12) 6 15
(24) 12 22.5
(36) 18 30
(48) 24 37.5
(60) 30 45
(72) 36 52.5
(84) 42 60
(96) 48
Brake lines & cables IIII MA-35
Brake pads & rotors
IIII MA-36
Automatic transmission & trans-
fer fluid & differential gear oil NOTE (1) I I I I
MA-29,
MA-31 ,
MA-32
Steering gear, linkage & transfer
gear, axle & suspension parts I I MA-36,
MA-37
Tire rotation NOTE (2) MA-4,
MA-35
Drive shaft boots and propeller
shaft (AWD models) IIII
MA-38, MA-32
Exhaust system
II MA-29
In-cabin microfilter
RR RR AT C - 1 2 4

MA-12
RECOMMENDED FLUIDS AND LUBRICANTS
Revision: 2006 December 2006 FX35/FX45
RECOMMENDED FLUIDS AND LUBRICANTSPFP:00000
Fluids and Lubricants NLS00060
*1: For further details, see “SAE Viscosity Number”.
*2: Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the INFINITI new
vehicle limited warranty.
*3: For hot climates, viscosity SAE 90 is suitable for ambient temperatures above 0 °C (32 °F).
*4: DEXRON
TM III/ MERCONTM or equivalent may also be used. Outside the continental United States and Alaska contact an INFINITI
dealer for more information regarding suitable fluids, including recommended brand(s) of DEXRON TM III/ MERCONTM automatic trans-
mission fluid.
*5: For Canada, NISSAN Automatic Transmission Fluid (ATF), DEXRON
TM III/ MERCONTM , or equivalent ATF may also be used.
*6: Available in mainland U.S.A. through your INFINITI dealer. Capacity (Approximate)
Recommended Fluids/Lubricants
US measure Imp mea-
sure Liter
Engine oil
Drain and
refill With oil fil-
ter change VK45DE 6-1/8 qt 5-1/8 qt 5.8

For VK45DE engine:
API Certification Mark*1
API grade SJ or SL, Energy Conserving*1
ILSAC grade GF-II & GF-III*1

For VQ35DE engine:
API Certification Mark*1
API grade SG/SH, Energy Conserving I & II or
API grade SJ or SL, Energy Conserving*1
ILSAC grade GF-I, GF-II & GF-III *1
VQ35DE 5 qt 4 - 1/8 qt 4.7
Without oil
filter
change VK45DE 5-1/2 qt 4-5/8 qt 5.2
VQ35DE 4-5/8 qt 3-7/8 qt 4.4
Dry engine (Overhaul) VK45DE 7-3/8 qt 6-1/8 qt 7.0
VQ35DE 5-3/4 qt 4-3/4 qt 5.4
Cooling
system With res-
ervoir tank VK45DE 10-5/8 qt 8-3/4 qt 10.0
Genuine NISSAN Long Life Antifreeze/ Coolant
or equivalent
VQ35DE 9-1/8 qt 7-5/8 qt 8.6
Reservoir
tank VK45DE 7/8 qt 3/4 qt 0.8
VQ35DE 7/8 qt 3/4 qt 0.8
Automatic transmission fluid 10-7/8 qt 9-1/8 qt 10.3 Genuine NISSAN Matic J ATF *2
Differential gear oil Front 1-3/8 pt 1-1/8 pt 0.65
API GL-5, Viscosity SAE 80 W-90 *3
Rear 3 pt 2-1/2 pt 1.40
Transfer fluid 2-5/8 pt 2-1/4 pt 1.25 Genuine NISSAN Matic D ATF (Continental U.S.
and Alaska) or Canada NISSAN Automatic
Transmission Fluid*4
Power steering fluid (PSF) 1-1/8 qt 7/8 qt 1.0 Genuine NISSAN PSF or equivalent*5
Brake fluid — — — Genuine NISSAN Super Heavy Duty Brake
Fluid*6 or equivalent
DOT 3 (US FMVSS No. 116)
Multi-purpose grease — — — NLGI No. 2 (Lithium soap base)
Windshield washer fluid — — — Genuine NISSAN Windshield Washer Concen-
trate Cleaner & Antifreeze Fluid or equivalent
Fuel
recommendation VK45DE — — —
Refer to
GI-7, "
Precautions for Fuel (Unleaded
Premium Gasoline Required)"
VQ35DE — — — Refer to
GI-6, "Precautions for Fuel (Unleaded
Premium Gasoline Recommended)"

CHASSIS AND BODY MAINTENANCE MA-29
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Revision: 2006 December 2006 FX35/FX45
CHASSIS AND BODY MAINTENANCEPFP:00100
Checking Exhaust SystemNLS0006L
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, chafing or deterioration.

If anything is found, repair or replace damaged parts.
Checking A/T FluidNLS0006M
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen the level gauge bolt.
4. Before driving, A/T fluid level can be checked at A/T fluid tem- peratures of 30 to 50 °C (86 to 122 °F) using “COLD” range on A/
T fluid level gauge as follows.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi- tion. Leave selector lever in P position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free paper.
CAUTION:
When wiping away the A/T fluid level gauge, always use
lint-free paper, not a cloth one.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go. CAUTION:
To check A/T fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T
fluid charging pipe, with the A/T fluid level gauge reversed from the normal attachment conditions.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add ATF to the charging pipe.
CAUTION:
Do not overfill.
5. Drive vehicle for approximately 5 minutes in urban areas.
6. Make the A/T fluid temperature approximately 65 °C (149 °F).
SMA211A
SCIA7120E

CHASSIS AND BODY MAINTENANCE MA-35
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Revision: 2006 December 2006 FX35/FX45
Tire RotationNLS0006U

After rotation the tires, adjust the tire pressure.

Retighten the wheel nuts when the vehicle has been driven for
1,000 km (600 miles) (also in cases of a flat tire, etc.).
CAUTION:

Do not include the T-type spare tire when rotating the tires.

When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
Checking Brake Fluid Level and LeaksNLS0006V

If fluid level is extremely low, check brake system for leaks.
Checking Brake Lines and CablesNLS0006W

Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
Changing Brake FluidNLS0006X
1. Drain brake fluid from each bleed valve.
2. Refill until new brake fluid comes out from each bleed valve. Use same procedure as in bleeding hydraulic system to refill
brake fluid.
Refer to BR-10, "
Bleeding Brake System" .

Refill with recommended Genuine Nissan Super Heavy Duty
Brake Fluid or equivalent DOT 3 (US FMVSS No. 116).
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas. Tightening torque of wheel nut
: 108 N·m (11 kg, 80 ft-lb)
SMA829C
SBR451D
SBR389C
SBR419C

MA-36
CHASSIS AND BODY MAINTENANCE
Revision: 2006 December 2006 FX35/FX45
Checking Disc BrakeNLS0006Y
ROTOR
Check condition, wear, and damage.
CALIPER

Check for leakage.
PA D

Check for wear or damage.
Checking Steering Gear and LinkageNLS0006Z
STEERING GEAR

Check gear housing and boots for looseness, damage and
grease leakage.

Check connection with steering column for looseness.
STEERING LINKAGE
Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.
Front Rear
Standard thickness 34.0 mm (1.339 in) 16.0 mm (0.630 in)
Runout limit
(with the disc rotor attached to the vehicle) 0.04 mm (0.0016 in) 0.05mm (0.0020 in)
Wear limit 32.0 mm (1.260 in) 14.0 mm (0.551 in)
SMA922A
Front Rear
Standard thickness 11.0 mm (0.433 in) 8.5 mm (0.335 in)
Repair limit thickness 2.0 mm (0.079 in) 2.0 mm (0.079 in)
BRA0010D
SLIA0014E

PB-1
PARKING BRAKE SYSTEM
F BRAKES
CONTENTS
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SECTION PB
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Revision: 2006 December 2006 FX35/FX45
PARKING BRAKE SYSTEM
PREPARATION ...................................................... ..... 2
Commercial Service Tools ................................... ..... 2
PARKING BRAKE SYSTEM ................................. ..... 3
On-Vehicle Inspection ......................................... ..... 3
PEDAL STROKE .............................................. ..... 3
INSPECT COMPONENTS ............................... ..... 3
ADJUSTMENT ................................................. ..... 3
PARKING BRAKE CONTROL .............................. ..... 4
Components ........................................................ ..... 4
Removal and Installation ..................................... ..... 4
REMOVAL ........................................................ ..... 4
INSTALLATION ................................................ ..... 5 PARKING BRAKE SHOE ......................................
..... 6
Components ........................................................ ..... 6
Removal and Installation ..................................... ..... 6
REMOVAL ........................................................ ..... 6
INSPECTION AFTER REMOVAL .................... ..... 7
INSTALLATION ................................................ ..... 8
SERVICE DATA AND SPECIFICATIONS (SDS) ... ..... 9
Parking Drum Brake ............................................ ..... 9
Parking Brake Control ......................................... ..... 9

PARKING BRAKE SYSTEM PB-3
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Revision: 2006 December 2006 FX35/FX45
PARKING BRAKE SYSTEMPFP:36010
On-Vehicle InspectionNFS000MP
PEDAL STROKE

When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the parking
brake pedal stroke is within the specified number of notches. (Check it by listening and counting the
ratchet clicks.)

Make sure that brake warning lamp comes on when parking brake pedal is depressed with in one notch.
INSPECT COMPONENTS

Make sure the components are installed properly (check for looseness, backlash, etc.).

Check parking brake pedal assembly for bend, damage and cracks, and replace if necessary.

Check cable for wear and damage, and replace if necessary.

Check parking brake warning lamp switch for malfunction, and replace if necessary.
ADJUSTMENT
1. Insert a deep socket wrench to rotate adjusting nut and loosen
cable sufficiently. Then, return pedal.
2. Remove tires from vehicle with power tool.
3. Using wheel nuts, fix disc rotor to hub and prevent it from tilting.
4. Remove adjusting hole plug installed on disc rotor. Using a flat- bladed screwdriver, turn adjuster to clockwise in the figure until
disc rotor is locked. After locking, turn adjuster to opposite direc-
tion by 5 or 6 notches.
5. Rotate disc rotor to make sure that there is no drag. Then install adjusting hole plug.
6. After adjusting the clearance of rear shoes, with no drag on rear brake, adjuster cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg, 11 0 l b ) .
b. Depress pedal until a deep socket wrench can be inserted. Insert deep socket, and rotate adjusting nut to adjust pedal stroke.
CAUTION:
Do not reuse adjusting nut after removing it.
c. When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the stroke is within the specified number of notches. (Check it by listening and counting the ratchet clicks.)
d. With parking brake pedal completely returned, make sure there is no drag on rear brake. Pedal stroke : 4
− 5 notches
SFIA1139E
Pedal stroke : 4 − 5 notches
PFIA0295E

PB-4
PARKING BRAKE CONTROL
Revision: 2006 December 2006 FX35/FX45
PARKING BRAKE CONTROLPFP:36010
ComponentsNFS000MQ
Removal and InstallationNFS000MR
REMOVAL
1. Remove front kicking plate (driver side). Refer to EI-39, "KICKING PLATE" .
2. Remove front body side welt (driver side). Refer to EI-37, "
BODY SIDE TRIM" .
3. Remove dash side finisher (driver side). Refer to EI-38, "
DASH SIDE FINISHER" .
4. Remove instrument lower panel (driver side). Refer to IP-13, "
(K) Instrument Driver Lower Panel" .
5. Remove adjusting nut.
6. Remove front cable installation bolts, nuts, and lock plate, then remove front cable from the vehicle.
7. Remove heat insulator between center tube and rear propeller shaft.
8. Remove exhaust center muffler. Refer to EX-4, "
Removal and Installation" .
9. Remove propeller shaft. Refer to PR-9, "
Removal and Installation" .
10. Remove rear disc caliper and disc rotors. Refer to BR-27, "
Removal and Installation of Brake Caliper
Assembly" .
11. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to PB-6, "
PARKING BRAKE
SHOE" .
1. Device assembly 2. Spring insulator 3. Return spring
4. Lock plate 5. Front cable 6. Return spring
7. Rear left cable 8. Rear right cable 9. Pin
10. Adjusting nut
SFIA1943E

PARKING BRAKE CONTROL PB-5
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Revision: 2006 December 2006 FX35/FX45
12. Remove right and left rear cables installation nuts, bolts, and remove right and left rear cable assembly from the vehicle.
INSTALLATION
1. Install in the reverse order of removal. Tighten the mounting bolts and nuts to the specified torque. Referto PB-4, "
Components" .
CAUTION:
Do not reuse adjusting nut after removing it.
2. Adjust parking brake. Refer to PB-3, "
ADJUSTMENT" .

PB-6
PARKING BRAKE SHOE
Revision: 2006 December 2006 FX35/FX45
PARKING BRAKE SHOEPFP:44060
ComponentsNFS000MS
Removal and InstallationNFS000MT
REMOVAL
WARNING:
Clean brakes with a vacuum dust collector to minimize the hazard of air borne particles or other mate-
rials.
CAUTION:

Remove wheel, and remove disc rotor with parking brake pedal completely released. Refer to BR-
27, "Removal and Installation of Brake Caliper Assembly" .

When removing disc rotor, mark both disc rotor and wheel hub for alignment.
1. Remove rear tires from vehicle with a power tool.
2. Remove disc rotor with the parking brake pedal in the completely released position.
3. Remove disc rotor. If disc rotor cannot be removed, remove as follows:
a. Secure the disc rotor in place with wheel nuts and remove adjuster hole plug.
1. Back plate 2. Anchor block 3. Toggle lever
4. Shoe 5. Adjuster 6. Return spring
7. Anti-rattle spring 8. Retainer 9. Anti-rattle pin
SFIA1167E