service INFINITI FX35 2006 Manual Online

INTELLIGENT KEY SYSTEM BL-121
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Revision: 2006 December 2006 FX35/FX45
ENGINE START FUNCTION MALFUNCTION
Intelligent Key Operation Inspection
Mechanical Key Operation Inspection
WARNING CHIME FUNCTION MALFUNCTION
Before conducting the diagnosis in the following table, check “key reminder function” with power door lock sys-
tem.
Symptom Diagnoses service procedure Refer to page
Ignition knob can not turn
KEY warning lamp on combination meter
lights up in red when ignition knob is
pressed. (door lock functions normal) 1. Intelligent Key battery inspection
BL-147
2. Check inside key antennaBL-138
3. Replace Intelligent Key unitBL-146
KEY warning lamp on combination meter
lights up in green when ignition knob is
pressed. 1. Check ignition knob switch
BL-1272. Check steering lock unitBL-139
3. Check Intelligent Key unit power supply and ground circuitBL-124
4. Replace Intelligent Key unitBL-146
Ignition knob turns even without both Intelli-
gent Key and mechanical key. Replace steering lock unit —
Security indicator will still flash when igni-
tion knob is pressed. 1. Check key switch (Intelligent Key unit input)
BL-125
2. Replace Intelligent Key unitBL-146
Security indicator does not flash with igni-
tion knob released at LOCK position. (push
switch OFF) 1. CAN communication system
BL-124
2. Ignition knob switch systemBL-127
3. Intelligent Key unit power supply and ground circuitBL-124
Starter motor does not cranking.
(Ignition knob can turn) 1. Check detention switch
BL-1422. Check stop lamp switchBL-141
3. Replace Intelligent Key unitBL-146
Symptom Diagnoses service procedure Refer to page
Ignition knob can not turn
Security indicator remains flashing with
mechanical key inserted. 1. Check key switch (BCM input)
BL-126
2. Replace Intelligent Key unitBL-146
KEY indicator and security indicator does
not flashing with mechanical key inserted. 1. Check stop lamp switch
BL-141
2. Replace Intelligent Key unitBL-146
Starter motor does not cranking.
(Ignition knob can turn) 1. Check detention switch
BL-1422. Check stop lamp switchBL-141
3. Replace Intelligent Key unitBL-146
Symptom Diagnoses service procedure Refer to page
Ignition key warning chime is inoperative.
(When mechanical key used) 1. Check CAN communication
BL-124
2. Check key switch (Intelligent Key unit input)BL-125
3. Check door switchBL-129
4. Inspect combination meter (warning) DI-5
5. Replace Intelligent Key unitBL-146
Ignition knob OFF position warning
chime (for inside vehicle) does not
sound.
(Ignition key warning chime operates) 1. Check CAN communication
BL-1242. Check ignition knob switchBL-127
3. Check key switch (Intelligent Key unit input)BL-125
4. Replace Intelligent Key unitBL-146

BL-122
INTELLIGENT KEY SYSTEM
Revision: 2006 December 2006 FX35/FX45
Ignition knob OFF position warning
chime (for outside vehicle: after door
open/closed) does not sound. 1. Check CAN communication
BL-1242. Check ignition knob switchBL-127
3. Check door switchBL-129
4. Check Intelligent Key warning buzzerBL-134
5. Replace Intelligent Key unitBL-146
Intelligent Key take out warning chime
(when door open/closed) does not
sound. 1. Check CAN communication
BL-124
2. Intelligent Key battery inspectionBL-147
3. Check ignition knob switchBL-127
4. Check door switchBL-129
5. Check Intelligent Key warning buzzerBL-134
6. Replace Intelligent Key unitBL-146
Intelligent Key take out warning chime
(when door opened/closed) sounds even
though Intelligent Key is in vehicle. 1. Check inside key antenna
BL-138
2. Intelligent Key battery inspectionBL-147
3. Replace Intelligent Key unitBL-146
P position selecting warning lamp does
not light up 1. Check detention switch
BL-1422. Check combination meter DI-5
3. Replace Intelligent Key unitBL-146
Intelligent Key take out warning chime
(when selector lever is except P position)
does not sound. 1. Check CAN communication
BL-124
2. Check detention switchBL-142
3. Replace Intelligent Key unitBL-146
Intelligent Key take out warning chime
(through window) does not sound 1.
Check if Intelligent Key removal warning (take out from
window) was canceled by CONSULT-II settings change
function BL-1162. Check CAN communication
BL-95
3. Intelligent Key battery inspectionBL-147
4. Check ignition knob switchBL-127
5. Replace Intelligent Key unitBL-146
Intelligent Key take out warning chime
(through window) sounds even though
Intelligent Key is in vehicle. 1. Check inside key antenna
BL-138
2. Intelligent Key battery inspectionBL-147
3. Replace Intelligent Key unitBL-146
Symptom Diagnoses service procedure Refer to page

INTELLIGENT KEY SYSTEM BL-123
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Revision: 2006 December 2006 FX35/FX45
Door lock non-operation warning does
not sound. Intelligent Key warning chime does not sound
1. Intelligent Key battery inspection BL-147
2. Check door request switchBL-133
3. Check inside key antennaBL-138
4. Check Intelligent Key warning buzzerBL-134
5. Replace Intelligent Key unitBL-146
Ignition knob OFF position warning chime does not sound
1. Intelligent Key battery inspection BL-147
2. Check door request switchBL-133
3. Check outside key antennaBL-135
4. Check Intelligent Key warning buzzerBL-134
5. Check ignition knob switchBL-127
6. Replace Intelligent Key unitBL-146
Door ajar alarm
1. Check CAN communications BL-124
2. Check door request switchBL-133
3. Check outside key antennaBL-135
4. Check Intelligent Key warning buzzerBL-134
5. Check door switchBL-129
6. Intelligent Key battery inspectionBL-147
7. Replace Intelligent Key unitBL-146
Symptom Diagnoses service procedure Refer to page

IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) BL-213
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Revision: 2006 December 2006 FX35/FX45
CONSULT-IINIS001PS
CONSULT-II INSPECTION PROCEDURE
CAUTION:
If CONSULT-II is used with no connection CONSULT-II CONVERTER, malfunctions might be detected
in self-diagnosis depending on control unit which carry out CAN Communication.
1. Turn ignition switch OFF.
2. Insert IVIS (NATS) program card into CONSULT-II.
3. Connect CONSULT-II and “CONSULT-II CONVERTER” to data link connector.
4. Turn ignition switch ON.
5. Touch “START”.
6. Touch “OTHER”.
7. Perform each diagnostic test mode according to each service procedure.
For further information, see the CONSULT-II Operation Manual,
NATS-IVIS/NVIS. Program card : NATS (AEN04A-1)
PBIB0196E
PBR455D
PIIA6816E
SEL150X

BL-228
INTEGRATED HOMELINK TRANSMITTER
Revision: 2006 December 2006 FX35/FX45
Trouble DiagnosesNIS001Q5
DIAGNOSTIC PROCEDURE
SYMPTOM: Transmitter Does Not Activate Receiver.
Before conducting the procedure given below, make sure that system receiver (garage door opener, etc.)
operates with original, hand-held transmitter. If NG, receiver or hand-held transmitter is malfunctioning, not
vehicle related.
1. CHECK ILLUMINATION
1. Turn ignition switch “OFF”.
2. Does red light (LED) of transmitter illuminate when any transmit- ter button is pressed?
YES or NO
YES >> GO TO 2.
NO >> GO TO 3.
2. CHECK TRANSMITTER
Check transmitter with Tool*.
*:For details, refer to Technical Service Bulletin.
OK or NG
OK >> Receiver or hand-held transmitter malfunction, not vehicle related.
NG >> Replace inside mirror assembly.
3. CHECK BCM OUTPUT POWER SUPPLY
Does room lamp come on when driver side door opened. Refer to LT- 1 5 6
.
Does room lamp illumination?
YES >> GO TO 4.
NO >> Repair or replace the malfunction part.
4. CHECK POWER SUPPLY
1. Disconnect transmitter connector.
2. Turn ignition switch “OFF”.
3. Check voltage between auto anti-dazzling inside mirror (homelink universal transceiver) connector R4 terminal 10 (B/W)
and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness between BCM and anti-daz-
zling inside mirror (homelink universal transceiver).
PIIA6142E
10 (B/W) – Ground : Battery voltage
PIIB8546E

BODY REPAIR BL-235
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Revision: 2006 December 2006 FX35/FX45
Corrosion ProtectionNIS001Q8
DESCRIPTION
To provide improved corrosion prevention, the following anti-corrosive measures have been implemented in
NISSAN production plants. When repairing or replacing body panels, it is necessary to use the same anti-cor-
rosive measures.
Anti-Corrosive Precoated Steel (Galvannealed Steel)
To improve repairability and corrosion resistance, a new type of anti-
corrosive precoated steel sheet has been adopted replacing conven-
tional zinc-coated steel sheet.
Galvannealed steel is electroplated and heated to form Zinc-iron
alloy, which provides excellent and long term corrosion resistance
with cationic electrodeposition primer.
Nissan Genuine Service Parts are fabricated from galvannealed steel. Therefore, it is recommended that
GENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain the anti-corrosive perfor-
mance built into the vehicle at the factory.
Phosphate Coating Treatment and Cationic Electrodeposition Primer
A phosphate coating treatment and a cationic electrodeposition primer, which provide excellent corrosion pro-
tection, are employed on all body components.
CAUTION:
Confine paint removal during welding operations to an absolute
minimum.
Nissan Genuine Service Parts are also treated in the same manner. Therefore, it is recommended that GENU-
INE NISSAN PARTS or equivalent be used for panel replacement to maintain anti-corrosive performance built
into the vehicle at the factory.
SIIA2294E
PIIA0095E

BL-260
BODY REPAIR
Revision: 2006 December 2006 FX35/FX45
Replacement OperationsNIS001QE
DESCRIPTION
This section is prepared for technicians who have attained a high level of skill and experience in repairing col-
lision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body
repair techniques should not attempt to repair collision-damaged vehicles by using this section.
Technicians are also encouraged to read Body Repair Manual (Fundamentals) in order to ensure that the orig-
inal functions and quality of the vehicle can be maintained. The Body Repair Manual (Fundamentals) contains
additional information, including cautions and warning, that are not including in this manual. Technicians
should refer to both manuals to ensure proper repairs.
Please note that these information are prepared for worldwide usage, and as such, certain procedures might
not apply in some regions or countries.

BL-262
BODY REPAIR
Revision: 2006 December 2006 FX35/FX45

Front pillar butt joint can be determined anywhere within shaded
area as shown in the figure. The best location for the butt joint is
at position A due to the construction of the vehicle. Refer to the
front pillar section.

Determine cutting position and record distance from the locating
indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm above inner front pillar cut position.

Prepare a cutting jig to make outer pillar easier to cut. Also, this
will permit service part to be accurately cut at joint position.

An example of cutting operation using a cutting jig is as follows.
1. Mark cutting lines. A: Cut position of outer pillar
B: Cut position of inner pillar
2. Align cutting line with notch on jig. Clamp jig to pillar.
3. Cut outer pillar along groove of jig. (At position A)
4. Remove jig and cut remaining portions.
5. Cut inner pillar at position B in same manner.
PIIA0150E
PIIA0151E
PIIA0152E
PIIA0153E

BR-1
BRAKE SYSTEM
F BRAKES
CONTENTS
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SECTION BR
A
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BR
Revision: 2006 December 2006 FX35/FX45
BRAKE SYSTEM
PRECAUTIONS ..................................................... ..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Procedures without Cowl Top Cover ..... 3
Precautions for Brake System ............................. ..... 3
PREPARATION ...................................................... ..... 4
Commercial Service Tools ................................... ..... 4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 5
NVH Troubleshooting Chart ................................ ..... 5
BRAKE PEDAL ..................................................... ..... 6
Inspection and Adjustment .................................. ..... 6
PLAY AND CLEARANCE BETWEEN BRAKE
PEDAL AND FLOOR PANEL WITH PEDAL
DEPRESSED ................................................... ..... 6
ADJUSTMENT ................................................. ..... 6
Components ........................................................ ..... 7
Removal and Installation ..................................... ..... 7
REMOVAL ........................................................ ..... 7
INSPECTION AFTER REMOVAL .................... ..... 8
INSTALLATION ................................................ ..... 8
BRAKE FLUID ....................................................... ..... 9
On-Board Inspection ........................................... ..... 9
LEVEL CHECK ................................................ ..... 9
Drain and Refill .................................................... ..... 9
Bleeding Brake System ....................................... ... 10
BRAKE TUBE AND HOSE .................................... ....11
Hydraulic Circuit .................................................. .... 11
Removal and Installation of Front Brake Tube and
Brake Hose ......................................................... .... 11
REMOVAL ........................................................ .... 11
INSTALLATION ................................................ .... 11
Removal and Installation of Rear Brake Piping and
Brake Hose ......................................................... ... 12
REMOVAL ........................................................ ... 12
INSTALLATION ................................................ ... 12
Inspection After Installation ................................. ... 12
BRAKE MASTER CYLINDER ............................... ... 13
On-Board Inspection ........................................... ... 13 LEAK INSPECTION .........................................
... 13
Components ........................................................ ... 13
Removal and Installation ..................................... ... 13
REMOVAL ........................................................ ... 13
INSTALLATION ................................................ ... 14
Disassembly and Assembly ................................. ... 14
DISASSEMBLY ................................................ ... 14
ASSEMBLY ...................................................... ... 14
BRAKE BOOSTER ................................................ ... 15
On-Vehicle Service .............................................. ... 15
OPERATING CHECK ....................................... ... 15
AIRTIGHT CHECK ........................................... ... 15
Components ........................................................ ... 15
Removal and Installation ..................................... ... 16
REMOVAL ........................................................ ... 16
INSPECTION AFTER REMOVAL .................... ... 16
INSTALLATION ................................................ ... 16
VACUUM LINES .................................................... ... 17
Components ........................................................ ... 17
Removal and Installation ..................................... ... 17
Inspection ............................................................ ... 18
VISUAL INSPECTION ...................................... ... 18
CHECK VALVE INSPECTION .......................... ... 18
FRONT DISC BRAKE ............................................ ... 19
On-Vehicle Inspection .......................................... ... 19
PAD WEAR INSPECTION ................................ ... 19
Components ........................................................ ... 19
Removal and Installation of Brake Pad ............... ... 20
REMOVAL ........................................................ ... 20
INSTALLATION ................................................ ... 20
Removal and Installation of Brake Caliper Assembly ... 20
REMOVAL ........................................................ ... 20
INSTALLATION ................................................ ... 21
Disassembly and Assembly of Brake Caliper
Assembly ............................................................. ... 21
DISASSEMBLY ................................................ ... 21
INSPECTION AFTER DISASSEMBLY ............. ... 22
ASSEMBLY ...................................................... ... 22

BR-2Revision: 2006 December 2006 FX35/FX45 DISC ROTOR INSPECTION ............................
... 24
Brake Burnishing Procedure ................................ ... 24
REAR DISC BRAKE .............................................. ... 25
On-Vehicle Inspection .......................................... ... 25
PAD WEAR INSPECTION ................................ ... 25
Components ........................................................ ... 25
Removal and Installation of Brake Pad ................ ... 26
REMOVAL ........................................................ ... 26
INSTALLATION ................................................. ... 26
Removal and Installation of Brake Caliper Assembly ... 27
REMOVAL ........................................................ ... 27
INSTALLATION ................................................. ... 27
Disassembly and Assembly of Brake Caliper Assembly .............................................................
... 27
DISASSEMBLY ................................................. ... 27
INSPECTION AFTER DISASSEMBLY ............. ... 28
ASSEMBLY ....................................................... ... 29
DISC ROTOR INSPECTION ............................ ... 31
Brake Burnishing Procedure ................................ ... 31
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 32
General Specifications ......................................... ... 32
Brake Pedal ......................................................... ... 32
Brake Booster ...................................................... ... 32
Check Valve ......................................................... ... 32
Front Disc Brake .................................................. ... 32
Rear Disc Brake ................................................... ... 32