ECU INFINITI FX35 2007 Service Manual

FRONT DISC BRAKE BR-21
C
D E
G H
I
J
K L
M A
B
BR
Revision: 2006 July 2007 FX35/FX45
4. Remove union bolts and torque member bolts, and remove
brake caliper assembly from the vehicle.
5. Remove disc rotor. CAUTION:
Put matching marks on both disc rotor and wheel hub when
removing disc rotor.
INSTALLATION
CAUTION:

Refill with new brake fluid “DOT3”.

Do not reuse drained brake fluid.
1. Install disc rotor.
CAUTION:
Align the matching marks of disc rotor and wheel hub, which were marked at the time of removal
when reusing disc rotor.
2. Install caliper assembly to vehicle, and tighten mounting bolts to the specified torque. Refer to BR-19,
"Components" .
CAUTION:
Before installing torque member to vehicle, wipe oil and grease on washer seats on steering
knuckle and mounting surface of torque member.
3. Install a projection of brake hose metal fitting by aligning with protrusions on cylinder body, and tighten union bolts to the specified torque. Refer to BR-19, "
Components" .
CAUTION:

Do not reuse copper washer for union bolts.

Assemble brake hose securely on caliper assembly.
4. After installing caliper assembly, refill with new brake fluid and bleed air. Refer to BR-10, "
Bleeding Brake
System" .
5. Install tires to vehicle.
Disassembly and Assembly of Brake Caliper AssemblyNFS000MD
NOTE:
Do not remove torque member, brake pads, shims, shim covers and pad retainers, when disassembling or
assembling cylinder body.
DISASSEMBLY
1. Remove caliper assembly from vehicle. Refer to BR-20,
"Removal and Installation of Brake Caliper Assembly" .
2. Remove sliding pin bolts from cylinder body, and remove pads, shims, shim covers and pad retainers from torque member.
CAUTION:
When removing pad retainer from torque member, lift the
pad retainer in the direction shown by arrow (shown in the
figure) so as not to deform it.
SFIA0140E
SBR556E

FRONT DISC BRAKE BR-23
C
D E
G H
I
J
K L
M A
B
BR
Revision: 2006 July 2007 FX35/FX45
2. Apply rubber grease to piston boot. Cover the piston end with
piston boot, and install cylinder side lip on piston boot properly
into groove on cylinder body.
CAUTION:
Do not reuse piston boot.
3. Apply brake fluid to piston, and press piston into cylinder body by hand to assemble piston side lip on piston boot properly into
groove on piston.
CAUTION:
Press piston evenly and vary the pressing point to prevent
cylinder inner wall from being rubbed.
4. Install sliding pins and sliding pin boots to torque member.
5. Install the torque member to the knuckle spindle and tighten the mounting bolts to the specified torque. Refer to BR-19, "
Compo-
nents" .
CAUTION:
Before installing torque member to vehicle, wipe oil and
grease on the washer seats on steering knuckle and the
mounting surface of the torque member.
6. Install pad retainers to torque member.
7. After assembling shims and shim covers to pad, install it to torque member.
CAUTION:
Inner pad and outer pad have pad-return mechanism on the upper side of the pad retainer. When
installing pad, be sure to install pad return lever to pad wear sensor securely as shown in the fig-
ure.
8. Install cylinder body, and tighten sliding pin bolt to specified torque. Refer to BR-19, "
Components" .
9. Install a projection of brake hose metal fitting by aligning with protrusions on cylinder body, and then tighten union bolts to specified torque. Refer to BR-11, "
Hydraulic Circuit" .
CAUTION:

Assemble brake hose securely to protrusions on cylinder body.

Do not reuse copper washer for union bolts.
10. After installing caliper assembly, refill with new brake fluid and bleed air. Refer to BR-10, "
Bleeding Brake
System" .
SFIA2432E
SFIA2279E
SBR557E

BR-24
FRONT DISC BRAKE
Revision: 2006 July 2007 FX35/FX45
DISC ROTOR INSPECTION
Visual Inspection
Check surface of disc rotor for uneven wear, cracks, and serious damage. If any of them is detected, replace
applicable part.
Runout Inspection
1. Using wheel nuts, fix disc rotor to wheels hub. (2 or more positions)
2. Using a dial indicator, check runout.
CAUTION:
Before measuring, make sure that wheel bearing axle end
play is within the specification. Refer to FA X - 4 , "
WHEEL
BEARING INSPECTION" (2WD models), FA X - 1 0 , "WHEEL
BEARING INSPECTION" (AWD models).
3. If runout is outside the limit, find the minimum runout point by shifting the mounting positions of disc rotor and wheel hub by
one hole.
4. If runout is still out of specification, turn rotor with on-car brake lathe (“MAD, DL-8700”, “AMMCO 700 and 705” or equivalent).
Thickness Inspection
Using a micrometer, check thickness of disc rotor. If thickness is out-
side the specification, replace disc rotor.
Brake Burnishing ProcedureNFS000OD
Burnish brake pad contact surfaces of disc rotor according to following procedure after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal occurs at very low mileage.
CAUTION:

Be careful of vehicle speed because brake does not operate easily until pad and disc rotor are
securely fitted.

Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted. Measurement point
: At a point 10.0 mm (0.394 in)
from outer edge of disc.
Runout limit : 0.04 mm (0.0016 in) or less
SBR019B
Standard thickness : 34.0 mm (1.339 in)
Wear limit : 32.0 mm (1.260 in)
Maximum uneven wear
(measured at 8 positions) : 0.015 mm (0.0006 in)
or less
SBR020B

REAR DISC BRAKE BR-27
C
D E
G H
I
J
K L
M A
B
BR
Revision: 2006 July 2007 FX35/FX45

Do not reuse drained brake fluid.
1. Install disc rotor. CAUTION:
Align the matching marks of disc rotor and wheel hub, which were marked at the time of removal
when reusing disc rotor.
2. Install caliper assembly to the vehicle, and tighten bolts to the specified torque. Refer to BR-25, "
Compo-
nents" .
CAUTION:
Before installing caliper assembly to the vehicle, wipe off oil and grease on washer seats on axle
assembly and mounting surface of caliper assembly.
3. Install brake hose to caliper assembly and tighten union bolt to the specified torque. Refer to BR-25,
"Components" .
CAUTION:

Do not reuse copper washer for union bolts.

Securely install brake hose to protrusion on caliper assembly.
4. After installing caliper assembly, refill with new brake fluid and bleed air. Refer to BR-10, "
Bleeding Brake
System" .
5. Install tires to the vehicle.
Disassembly and Assembly of Brake Caliper AssemblyNFS000MI
NOTE:
Do not remove torque member, brake pads, shims, shim cover and pad retainers, when disassembling or
assembling cylinder body.
DISASSEMBLY
1. Remove sliding pin bolts, and then remove brake pads, shims, shim cover, and pad retainer from torque
member and cylinder.
CAUTION:
Do not drop brake pads, shims, shim cover and pad retainer from torque member.
2. Remove sliding pin boot from torque member.
3. As shown in the figure, using a flat-bladed screwdriver, remove retaining ring from cylinder body.
4. Place a wooden block as shown in the figure, and blow air from union bolt mounting hole to remove pistons and piston boots.
CAUTION:
Do not get your fingers caught in piston.
SBR028A
BRD0041D

BR-30
REAR DISC BRAKE
Revision: 2006 July 2007 FX35/FX45
DISC ROTOR INSPECTION
Visual Inspection
Check surfaces of disc rotor for uneven wear, cracks, and serious damage. If a malfunction is detected,
replace applicable part.
Runout Inspection
1. Using wheel nuts, fix the disc rotor to wheels hub. (2 or more positions)
2. Using a dial indicator, check runout.
CAUTION:
Before measuring, make sure that wheel bearing axle end
play is within the specification. Refer to RAX-5, "
WHEEL
BEARING INSPECTION" .
3. If runout is outside the limit, find minimum runout point by shift- ing mounting positions of disc rotor and wheel hub by one hole.
Thickness Inspection
Using a micrometer, check thickness of disc rotor. If thickness is out-
side the specification, replace disc rotor.
Brake Burnishing ProcedureNFS000OE
Burnish the brake pad or lining contact surfaces of rotor according to following procedure after refinishing or
replacing drums or rotors, after replacing pads or linings, or if a soft pedal occurs at very low mileage.
CAUTION:

Be careful of vehicle speed because brake does not operate easily until pad and disc rotor are
securely fitted.

Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted. Measurement point
: At a point 10 mm (0.394 in)
from outer edge of disc.
Runout limit : 0.05 mm (0.0020 in) or less
BRA0013D
Standard thickness : 16.0 mm (0.630 in)
Wear limit : 14.0 mm (0.551 in)
Maximum uneven wear
(measured at 8 positions) : 0.015 mm (0.0006 in) or
less
SBR020B

PRECAUTIONS BRC-3
[VDC/TCS/ABS]
C
D E
G H
I
J
K L
M A
B
BRC
Revision: 2006 July 2007 FX35/FX45
[VDC/TCS/ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NFS000MW
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemNFS000MX

Recommended fluid is brake fluid “DOT 3”. Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .

Do not reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas such as body. If brake fluid is splashed, wipe it off
and flush area with water immediately.

Do not use mineral oils such as gasoline or kerosene to clean. They will ruin rubber parts and cause
improper operation.

Using a flare nut crowfoot and torque wrench, securely tighten
brake tube flare nuts.

Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction
is detected, replace part with a new one.

Before working, turn ignition switch OFF and disconnect electri-
cal connectors of ABS actuator and electric unit (control unit) or
battery negative terminal.

When installing brake piping, be sure to check torque.
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with
a dust collector.
Precautions for Brake ControlNFS000MY

During VDC/TCS/ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This
is normal.

Just after starting vehicle after turning ignition switch ON, brake pedal may vibrate or motor operating
noise may be heard from engine room. This is a normal status of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.

When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check booster operation, brake fluid level, and
fluid leaks.

If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
SBR686C

BRC-24
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
Note 1: Confirm tire pressure is normal.
Note 2: ON/OFF timing of ABS warning lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected.
OFF: Approx. 2 seconds after ignition switch is turned ON (when system is in normal operation) and VDC/TCS function is not activa ted.
Note 3: ON/OFF timing of VDC OFF indicator lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC OFF switch is ON.
OFF: Approx. 2 seconds after ignition switch is turned ON (when system is in normal operation.) And when VDC OFF switch is OFF.
Note 4: ON/OFF timing of SLIP indicator lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC/TCS function is activa ted
while driving.
OFF: Approx. 2 seconds after ignition switch is turned ON (when system is in normal operation) and VDC/TCS function is not activa ted.
Flashing: VDC/TCS function is active during driving
Note 5: Only AWD models.
Note 6: Serves as EBD warning lamp.
CONSULT-II Functions (ABS)NFS000NG
CONSULT-II MAIN FUNCTION
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II SETTING PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
CRANKING SIG CRANKING status Cranking ON
Not cranking OFF
4WD FAIL REQ ETS fail status (Note 5) ETS fail ON
ETS normal OFF
2WD/4WD Drive axle 2WD model 2WD
AW D mod el AW D
Monitor item Display content
Data monitor
Condition Reference value in
normal operation
Diagnostic test mode Function Reference
WORK SUP-
PORT This mode enables a technician to adjust some devices faster and more accurately
by following the indications on CONSULT-II. BRC-6, "
ON-VEHICLE SER-
VICE"
SELF-DIAG
RESULTS Self-diagnostic results can be read and erased quickly.
BRC-25, "Self-Diagnosis"
DATA MONI-
TOR Input/Output data in the ABS actuator and electric unit (control unit) can be read.
BRC-29, "Data Monitor"
CAN DIAG
SUPPORT
MNTR The results of transmit/receive diagnosis of communication can be read.
LAN-44, "CAN Diagnostic
Support Monitor"
ACTIVE TEST Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the
ABS actuator and electric unit (control unit) and also shifts some parameters in a
specified range. BRC-31, "Active Test"
FUNCTION
TEST Performed by CONSULT-II instead of a technician to determine whether each sys-
tem is “OK” or “NG”. —
ECU PART
NUMBER ABS actuator and electric unit (control unit) part number can be read. —

TROUBLE DIAGNOSIS BRC-29
[VDC/TCS/ABS]
C
D E
G H
I
J
K L
M A
B
BRC
Revision: 2006 July 2007 FX35/FX45
Data MonitorNFS000OJ
OPERATION PROCEDURE
1. After turning ignition switch OFF, perform “CONSULT-II Start Procedure”. Refer to GI-38, "CONSULT-II
Start Procedure" .
2. Turn ignition switch ON.
3. Touch “ABS”, “DATA MONITOR” in order on the CONSULT-II screen. CAUTION:
When “START (NISSAN BASED VHCL)” is touched immediately after starting engine or turning on
ignition switch, “ABS” might not be displayed in the “SELECT SYSTEM” screen. In this case,
repeat the operation from step 1.
4. Return to the Monitor Item Selection screen, and touch “ECU INPUT SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU”. Refer to the following information.
5. When “START” is touched, the data monitor screen is displayed.
DISPLAY ITEM LIST
Item
(Unit) Data monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM MENU
GEAR ××× Gear position judged by PNP switch signal is displayed.
SLCT LVR POSI ××× Shift position judged by PNP switch signal.
FR RH SENSOR
[km/h (MPH)] ××× Wheel speed calculated by front RH wheel sensor signal is
displayed.
FR LH SENSOR
[km/h (MPH)] ××× Wheel speed calculated by front LH wheel sensor signal is
displayed.
RR RH SENSOR
[km/h (MPH)] ×××
Wheel speed calculated by rear RH wheel sensor signal is
displayed.
RR LH SENSOR
[km/h (MPH)] ××× Wheel speed calculated by rear LH wheel sensor signal is
displayed.
BATTERY VOLT
(V) ××× Voltage supplied to ABS actuator and electric unit (control
unit) is displayed.
ENGINE SPEED
(rpm) ×××
Engine speed judged by CAN communication signal is dis-
played.
DECEL G-SEN
(G) (AWD models) ××× Longitudinal acceleration detected by decel G sensor is dis-
played.
OFF SW
(ON/OFF)
×× × VDC OFF switch (ON/OFF) status is displayed.
STOP LAMP SW
(ON/OFF) ×××
Stop lamp switch (ON/OFF) status is displayed.
YAW RATE SEN
(d/s) ××
– Yaw rate detected by yaw rate sensor is displayed.
ACCEL POS SIG
(%) ×
–– Throttle valve open/close status judged by CAN communica-
tion signal is displayed.
STR ANGLE SIG
(deg) ×
–– Steering angle detected by steering angle sensor is dis-
played.
SIDE G-SENSOR
(m/s
2 ) ×
– – Lateral acceleration detected by side G sensor is displayed.
PRESS SENSOR
(bar) ×
–– Brake fluid pressure detected by pressure sensor is dis-
played.
FLUID LEV SW
(ON/OFF) ×
– – Brake fluid level switch (ON/OFF) status is displayed.
ABS WARN LAMP
(ON/OFF) –
×× ABS warning lamp (ON/OFF) status is displayed.
SLIP LAMP
(ON/OFF) –
×× SLIP indicator lamp (ON/OFF) status is displayed.

BRC-30
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
FR LH IN SOL
(ON/OFF) –
×× Front LH IN ABS solenoid (ON/OFF) status is displayed.
FR LH OUT SOL
(ON/OFF) –
×× Front LH OUT ABS solenoid (ON/OFF) status is displayed.
RR RH IN SOL
(ON/OFF) –
×× Rear RH IN ABS solenoid (ON/OFF) status is displayed.
RR RH OUT SOL
(ON/OFF) –
×× Rear RH OUT ABS solenoid (ON/OFF) status is displayed.
FR RH IN SOL
(ON/OFF) –
×× Front RH IN ABS solenoid (ON/OFF) status is displayed.
FR RH OUT SOL
(ON/OFF) –
×× Front RH OUT ABS solenoid (ON/OFF) status is displayed.
RR LH IN SOL
(ON/OFF) –
×× Rear LH IN ABS solenoid (ON/OFF) status is displayed.
RR LH OUT SOL
(ON/OFF) –
×× Rear LH OUT ABS solenoid (ON/OFF) status is displayed.
OFF LAMP
(ON/OFF) –
×× OFF Lamp (ON/OFF) status is displayed.
MOTOR RELAY
(ON/OFF) –
×× ABS motor relay signal (ON/OFF) status is displayed.
ACTUATOR RLY
(ON/OFF) –
×× ABS actuator relay signal (ON/OFF) status is displayed.
CV1
(ON/OFF) ––
× Primary side switch-over solenoid valve 1 (cut valve 1) (ON/
OFF) status is displayed.
CV2
(ON/OFF) ––
× Secondary side switch-over solenoid valve 2 (cut-valve 2)
(ON/OFF) status is displayed.
SV1
(ON/OFF) ––
× Primary side switch-over solenoid valve 1 (suction valve 1)
(ON/OFF) status is displayed.
SV2
(ON/OFF) ––
× Secondary side switch-over solenoid valve 2 (suction valve 2)
(ON/OFF) status is displayed.
VDC FAIL SIG
(ON/OFF) ––
×VDC fail signal (ON/OFF) status is displayed.
TCS FAIL SIG
(ON/OFF) ––
×TCS fail signal (ON/OFF) status is displayed.
ABS FAIL SIG
(ON/OFF) ––
×ABS fail signal (ON/OFF) status is displayed.
EBD FAIL SIG
(ON/OFF) ––
×EBD fail signal (ON/OFF) status is displayed.
EBD SIGNAL
(ON/OFF) ––
×EBD operation (ON/OFF) status is displayed.
ABS SIGNAL
(ON/OFF) ––
×ABS operation (ON/OFF) status is displayed.
TCS SIGNAL
(ON/OFF) ––
×TCS operation (ON/OFF) status is displayed.
VDC SIGNAL
(ON/OFF) ––
×VDC operation (ON/OFF) status is displayed.
EBD WARN LAMP
(ON/OFF) ––
×Brake warning lamp (ON/OFF) status is displayed. (Note)
CRANKING SIG
(ON/OFF) ––
×Cranking condition (ON/OFF) status is displayed.
Item
(Unit) Data monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM MENU

TROUBLE DIAGNOSIS BRC-31
[VDC/TCS/ABS]
C
D E
G H
I
J
K L
M A
B
BRC
Revision: 2006 July 2007 FX35/FX45
×:Applicable
–:Not applicable
Note: Serves as EBD warning lamp.
Active TestNFS000RF
CAUTION:

Do not perform active test while driving.

Make sure to completely bleed air from the brake system.

Active test can not be performed when EBD, ABS, TCS or VDC operation is malfunction.

ABS and brake warning lamps turn on during the active test.
OPERATION PROCEDURE
1. Perform “CONSULT-II Start Procedure”. Refer to GI-38, "CONSULT-II Start Procedure" .
2. Touch “ACTIVE TEST”.
3. The test item selection screen is displayed.
4. Touch necessary test item.
5. With the “MAIN SIGNALS” display shown in reverse, touch “START”.
6. The “ACTIVE TEST” screen will be displayed, so perform the following test.
4WD FAIL REQ
(ON/OFF) ––
×AWD fail-safe signal (ON/OFF) status is displayed.
2WD/4WD
(2WD/4WD) ––
×Distinguish 2WD and AWD
Item
(Unit) Data monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM MENU
SFIA1172E