Fender INFINITI FX35 2007 User Guide

BL-272
BODY REPAIR
Revision: 2006 July 2007 FX35/FX45
REAR FENDER
SIIA2715E

BODY REPAIR BL-273
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Revision: 2006 July 2007 FX35/FX45
Change parts

Rear fender assembly (LH)
SIIA2716E

BRC-60
[VDC/TCS/ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Revision: 2006 July 2007 FX35/FX45
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)PFP:47660
Removal and InstallationNFS000O6
REMOVAL
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
3. Remove LH side fender protector. Refer to EI-24, "
FENDER PROTECTOR" .
4. Remove ABS actuator and electric unit (control unit) mounting nuts.
5. Remove ABS actuator and electric unit (control unit) from vehicle.
CAUTION:
Be careful of the following when removing ABS actuator and electric unit (control unit).

If the part number on the part number label (pasted on actuator upper surface) is the same, ABS
actuator and electric unit (control unit) can not be used on another vehicle.
If it is used on another vehicle, ABS warning lamp, SLIP indicator lamp and VDC OFF indicator
lamp may turn ON or VDC/TCS/ABS may not operate normally.
When replacing ABS actuator and electric unit (control unit), must use new service parts.

Before servicing, disconnect battery cables.

To remove brake tube, use a flare nut torque wrench to prevent flare nuts and brake tube from
being damaged. To install, use a flare nut torque wrench (commercial service tool) and tighten to
the specified torque.

Do not apply excessive impact to actuator, such as dropping it.

Do not remove and install ABS actuator and electric unit (control unit) by holding harness.
PFIA0601E

DI-82
LANE DEPARTURE WARNING SYSTEM
Revision: 2006 July 2007 FX35/FX45
Target Setting
CAUTION:

Perform this operation in a horizontal position where there is a clear view for 5 m (16.4 ft) forward
and 3 m (9.84 ft) wide.

Place the target at a well-lighted location. (Poor lighting may make it hard to adjust.)

The target may not be detected when there is a light source within 1.5 m (4.92 ft) from either side
and within 1 m (3.28 ft) upward/downward from the target.

Make sure location of the sun. (Sunlight should not shine directly on front of the vehicle.)

The target may not be detected when there is the same pattern of black and white as the target
when the pattern is within 1 m (3.28 ft) from either side and upward/downward position from the
target. (It is desirable that the vehicle is positioned on the opposite side of a single-color wall.)
1. Mark a point at the center of lateral surface of each wheels (“A”, “B”, “C” and “D”).
NOTE:
Dangle a string with a cone from the fender so as to pass
through the center of wheel, and then mark a point at the center
of lateral surface of wheels.
2. Draw a line passing through points “A” and “B” on the left side of vehicle (line “LH”).
NOTE:
Approximately 4 m (13.12 ft) or more from the forward end of
vehicle.
3. Mark points on the line “LH”, at the positions 3850 mm (151.57 in) from the point “A” (“E”).
4. Draw a line passing through the points “C” and “D” on the right side of vehicle as with the step 2 (line “RH”).
NOTE:
Approximately 4 m (13.12 ft) or more from the forward end of vehicle.
5. Mark points on the line “RH”, at the positions 3850 mm (151.57 in) from the point “C” (“F”).
6. Draw a line passing through the points “E” and “F” (line “FW”).
PKIB4694E
PKIB4695E

EI-1
EXTERIOR & INTERIOR
I BODY
CONTENTS
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SECTION
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Revision: 2006 July 2007 FX35/FX45
EXTERIOR & INTERIOR
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Procedures without Cowl Top Cover ..... 3
Precautions for Work ........................................... ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tools ................................... ..... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ........................................................... ..... 5
CUSTOMER INTERVIEW ................................ ..... 5
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 6
CHECK RELATED SERVICE BULLETINS ...... ..... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 6
REPAIR THE CAUSE ...................................... ..... 6
CONFIRM THE REPAIR .................................. ..... 7
Generic Squeak and Rattle Troubleshooting ...... ..... 7
INSTRUMENT PANEL ..................................... ..... 7
CENTER CONSOLE ........................................ ..... 7
DOORS ............................................................ ..... 7
TRUNK ............................................................. ..... 8
SUNROOF/HEADLINING ................................ ..... 8
SEATS .............................................................. ..... 8
UNDERHOOD .................................................. ..... 8
Diagnostic Worksheet ......................................... ..... 9
CLIP AND FASTENER .......................................... ....11
Clip and Fastener ................................................ .... 11
FRONT BUMPER .................................................. ... 14
Removal and Installation ..................................... ... 14
REMOVAL ........................................................ ... 15
INSTALLATION ................................................ ... 16
REMOVAL AND INSTALLATION OF FILLET
MOLDING ........................................................ ... 16
REMOVAL AND INSTALLATION OF BUMPER
CENTER MOLDING ......................................... ... 16 REAR BUMPER .....................................................
... 17
Removal and Installation ..................................... ... 17
REMOVAL ........................................................ ... 18
INSTALLATION ................................................ ... 19
DISASSEMBLY AND ASSEMBLY OF REAR
BUMPER FASCIA ............................................ ... 19
REMOVAL AND INSTALLATION OF REAR
BUMPER CLOSING ......................................... ... 20
REMOVAL AND INSTALLATION OF DRAFTER
GUARD ............................................................ ... 20
REMOVAL AND INSTALLATION OF REAR FIL-
LET MOLDING ASSEMBLY ............................. ... 21
FRONT GRILLE ..................................................... ... 22
Removal and Installation ..................................... ... 22
REMOVAL ........................................................ ... 22
INSTALLATION ................................................ ... 22
COWL TOP ............................................................ ... 23
Removal and Installation ..................................... ... 23
REMOVAL ........................................................ ... 23
INSTALLATION ................................................ ... 23
FENDER PROTECTOR ......................................... ... 24
Removal and Installation ..................................... ... 24
REMOVAL ........................................................ ... 24
INSTALLATION ................................................ ... 24
DOOR OUTSIDE MOLDING .................................. ... 25
Removal and Installation ..................................... ... 25
FRONT DOOR OUTSIDE MOLDING ............... ... 25
REAR DOOR OUTSIDE MOLDING ................. ... 25
DOOR OUTSIDE LOWER MOLDING ................... ... 26
Removal and Installation ..................................... ... 26
FRONT AND REAR DOOR OUTSIDE LOWER
MOLDING ......................................................... ... 26
DOOR PARTING SEAL ......................................... ... 27
Removal and Installation ..................................... ... 27
REMOVAL ........................................................ ... 27
INSTALLATION ................................................ ... 28
CENTER MUD GUARD ......................................... ... 29
Removal and Installation ..................................... ... 29
REMOVAL ........................................................ ... 29
INSTALLATION ................................................ ... 29

FRONT BUMPER EI-15
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Revision: 2006 July 2007 FX35/FX45
CAUTION:
Bumper fascia is made of resin. Do not apply strong force to it, and be careful to prevent contact with
oil.
REMOVAL
1. Remove front grille. Refer to EI-22, "Removal and Installation" .
2. Remove front fillet molding assembly. Only the place connected with a front bumper fascia is removed.
3. Remove bolts and clips of front undercover.
4. Remove screws and clips of right/left fender protectors on front side. Refer to EI-24, "
Removal and Installation" .
5. Remove bolts of right/left fender.
6. Insert driver rolled with cloth between bumper fascia and “S” type clips, and remove bumper fascia.
7. Disconnect harness connector of fog lamps.
8. Remove bumper fascia assembly. CAUTION:
When removing bumper fascia, 2 workers are required so as to prevent it from dropping.
9. Remove bumper energy absorber.
10. Remove bolts and nuts of bumper reinforcement, and remove bumper reinforcement. Remove bolts and nuts with power tool.
11. Remove ICC sensor with bracket. Refer to Refer to ACS-75, "
REMOVAL AND INSTALLATION" .
PIIA4350E
PIIA4338E
PIIA4331E

EI-16
FRONT BUMPER
Revision: 2006 July 2007 FX35/FX45
12. Remove nuts of bumper stay, and remove bumper stay. Remove
nuts with power tool.
13. Remove nuts of front bumper guard bar, and remove front bumper guard bar. Remove nuts with power tool.
14. Remove fog lamps located in bumper fascia. Refer to LT- 8 9 ,
"Removal and Installation" .
INSTALLATION
Install in the reverse order of removal.
NOTE:
After installation, adjust the clearance.
REMOVAL AND INSTALLATION OF FILLET MOLDING
Removal
1. Remove screws of fillet molding.
2. Remove clips of fillet molding.
3. Remove fillet molding.
Installation
1. Clean adhesive portion of front fender with white gasoline.
2. Strip pattern from the new double adhesive tape and paste on front fender.
3. Fillet molding assembly hold with front fender.
REMOVAL AND INSTALLATION OF BUMPER CENTER MOLDING
Removal
1. Remove front bumper fascia. Refer to EI-14, "Removal and Installation" .
2. Remove bumper center molding mounting nuts.
3. Disengage plastic pawls from bumper fascia.
4. Remove bumper center molding.
Installation
Install in the reverse order of removal.
PIIA4339E
Portion Clearance
Front bumper – Front grille A – A 0.5 – 3.5 mm (0.020 – 0.138 in)
Front bumper – Headlamp B – B 1.5 – 4.5 mm (0.059 – 0.177 in)
Front bumper – Front fender C – C 0.0 – 0.5 mm (0.000 – 0.020 in)
PIIA4350E

EI-18
REAR BUMPER
Revision: 2006 July 2007 FX35/FX45
CAUTION:
Bumper fascia is made of resin. Do not apply strong force to it, and be careful to prevent contact with
oil.
REMOVAL
1. Remove bumper side cover A (RH/LH).
2. Remove fillet molding assembly. Only the place connected with a rear bumper fascia is removed.
3. Remove luggage finisher mask (RH/LH). Refer to EI-45,
"Removal and Installation" .
4. Remove bumper fascia special bolts from rear fender (RH/LH).
5. Remove bumper fascia bolts from rear fender (RH/LH).
6. Remove lower portion of bumper fascia bolts.
7. Insert driver rolled with cloth between bumper fascia and “S” type clips, and remove bumper fascia.
1. Bumper side cover A (RH) 2. Bumper side cover A (LH) 3. Special bolt
4. Clip (“S” type) 5. Bumper stay (RH) 6. Bumper reinforcement
7. Nut 8. Bumper stay (LH) 9. Nut
10. Energy absorber 11. Fillet molding (LH) 12. Bumper closing (LH)
13. Bolt 14. Bolt 15. Clip (C101)
16. Bolt 17. Clip (C205) 18. Bumper fascia assembly
19. Bumper closing (RH) 20. Fillet molding (RH)
PIIA4347E
PIIA4334E
PIIA4335E

REAR BUMPER EI-19
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Revision: 2006 July 2007 FX35/FX45
8. Remove bumper fascia assembly.
CAUTION:
When removing bumper fascia, 2 workers are required so
as to prevent it from dropping.
9. Remove bumper energy absorber.
10. Remove bumper reinforcement nuts and remove bumper rein- force assembly. Remove nuts with power tool.
11. Remove bumper nuts and remove bumper stay. Remove nuts with power tool.
INSTALLATION
Install in the reverse order of removal.
NOTE:
After installation, adjust the clearance.
DISASSEMBLY AND ASSEMBLY OF REAR BUMPER FASCIA
Disassembly
1. Remove rear fender cover bolt and remove rear fender.
2. Remove bracket clips and remove bracket.
PIIA4336E
PIIA4337E
PIIA4960E
PIIA6416E

REAR BUMPER EI-21
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Revision: 2006 July 2007 FX35/FX45
REMOVAL AND INSTALLATION OF REAR FILLET MOLDING ASSEMBLY
Removal
1. Remove bolts of fillet molding assembly.
2. Remove clips of fillet molding assembly.
3. Remove fillet molding assembly.
Installation
1. Clean adhesive portion of rear fender with white gasoline.
2. Strip pattern from the new double adhesive tape and paste on rear fender.
3. Fillet molding assembly hold with rear fender.
PIIA4347E