engine oil INFINITI FX35 2008 Service Manual

DTC P1217 ENGINE OVER TEMPERATUREEC-1031
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COMPONENT DESCRIPTION
Cooling Fan Motor
The cooling fan at each speed when the current
flows in the cooling fan motor as follows.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001326897
Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000001326898
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnorma lly high temperature condition, a malfunction is
indicated.
This self-diagnosis has the on e trip detection logic.
CAUTION:
When a malfunction is in dicated, be sure to replace the coolant. Refer to CO-37, "
Changing Engine
Coolant". Also, replace the engine oil. Refer to LU-24, "Changing Engine Oil".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-10, "
Anti-Freeze Coolant Mixture Ratio".
Cooling fan speed Cooling fan relay
13
Stop (OFF) OFF OFF
Middle (MID) OFF ON
High (HI) ON ON
Cooling fan speed Cooling fan motor terminals
(+) (-)
Middle (MID) 1 3 and 4
2 3 and 4
High (HI) 1 and 2 3 and 4
MONITOR ITEM CONDITION SPECIFICATION
COOLING FAN  Engine: After warming up, idle the
engine
 Air conditioner switch: OFF Engine coolant temperature is 94
°C
(201 °F) or less OFF
Engine coolant temperature is between
95 °C (203 °F) and 104 °C (219 °F) MID
Engine coolant temperature is 105 °C
(221 °F) or more HI
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat)  Cooling fan does not operate properly (Over-
heat).
 Cooling fan system does not operate proper- ly (Overheat).
 Engine coolant was not added to the system using the proper filling method.
 Engine coolant is not within the specified
range.  Harness or connectors
(The cooling fan circuit is open or short-
ed.)
 IPDM E/R
 Cooling fan
 Radiator hose
Radiator
Radiator cap
 Water pump
Thermostat
 Water control valve
For more informat ion, refer to EC-1039,
"Main 13 Causes of Overheating".
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EC-1080
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DTC P1800 VIAS CONT
ROL SOLENOID VALVE
DTC P1800 VIAS CONTROL SOLENOID VALVE
Component DescriptionINFOID:0000000001326961
The VIAS control solenoid valve (1) cuts the intake manifold vacuum
signal for power valve actuator. It responds to ON/OFF signals from
the ECM. When the solenoid is off, the vacuum signal from the
intake manifold is cut. When the ECM sends an ON signal the coil
pulls the plunger downward and feeds the vacuum signal to the
power valve actuator.
 Vacuum tank (2)
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001326962
Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000001326963
The MIL will not light up for this self-diagnosis.
DTC Confirmation ProcedureINFOID:0000000001326964
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confi rm that battery voltage is between 11V at idle.
1. Start engine and let it idle for at least 5 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-1082, "
Diagnosis Procedure".
PBIB3236E
MONITOR ITEM CONDITION SPECIFICATION
VIAS S/V  Selector lever: P or N
ON
 Engine speed: More than 5,000 rpm
 Selector lever: Except P or N
 Engine speed: Less than 5,000 rpm OFF
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1800
1800 VIAS control solenoid valve cir-
cuit An excessively low or high voltage signal
is sent to ECM through the valve  Harness or connectors
(The solenoid valve circuit is open or
shorted.)
 VIAS control solenoid valve
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FUEL INJECTOREC-1149
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FUEL INJECTOR
Component DescriptionINFOID:0000000001327051
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector ci
rcuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
CONSULT-III Reference Val ue in Data Monitor ModeINFOID:0000000001327052
Specification data are reference values.
SEF375Z
MONITOR ITEM CONDITION SPECIFICATION
B/FUEL SCHDL See EC-709
.
INJ PULSE-B1
INJ PULSE-B2  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
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EC-1176
< SERVICE INFORMATION >[VK45DE]
IGNITION SIGNAL
7. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to releas e fuel pressure, or fuel pres-
sure applies again during the following procedure.
8. Start engine.
9. After engine stalls, crank it two or three times to release all fuel pressure.
10. Turn ignition switch OFF.
11. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
12. Remove ignition coil and spark plug of the cylinder to be checked.
13. Crank engine for five seconds or more to remove combustion gas in the cylinder.
14. Connect spark plug and harness connector to ignition coil.
15. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion
as shown in the figure.
16. Crank engine for about three seconds, and check whether spark is generated between the spark plug and the grounded metal
portion.
CAUTION:
 Do not approach to the spar k plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the el ectrical discharge voltage
becomes 20kV or more.
 It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
17. If NG, replace ignition coil with power transistor.
CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals 1 and 2.
Removal and InstallationINFOID:0000000001327072
IGNITION COIL WITH POWER TRANSISTOR
Refer to EM-187.
Spark should be generated.
PBIB1482E
PBIB2325E
Resistance: Above 1 M
Ω [at 25 °C (77 °F)]
PBIB0794E
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EC-1188
< SERVICE INFORMATION >[VK45DE]
VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
The power valve is installed in intake manifold collector and used to
control the suction passage of the variable induction air control sys-
tem. It is set in the fully closed or fully opened position by the power
valve actuator (1) operated by the
vacuum stored in the surge tank.
The vacuum in the surge tank is controlled by the VIAS control sole-
noid valve.
 : Vehicle front
VIAS Control Solenoid Valve
The VIAS control solenoid valve (1) cuts the intake manifold vacuum
signal for power valve control. It responds to ON/OFF signals from
the ECM. When the solenoid is off, the vacuum signal from the
intake manifold is cut. When the ECM sends an ON signal the coil
pulls the plunger downward and feeds the vacuum signal to the
power valve actuator.
 Vacuum tank (2)
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001327083
PBIB3237E
PBIB3236E
MONITOR ITEM CONDITION SPECIFICATION
VIAS S/V  Selector lever: P or N
ON
 Engine speed: More than 5,000 rpm
 Selector lever: Except P or N
 Engine speed: Less than 5,000 rpm OFF
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EM-1
ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
VQ35DE
SERVICE INFORMATION .. ..........................
4
PRECAUTIONS .............................................. .....4
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
4
Precaution for Drain Engine Coolant and Engine
Oil ..............................................................................
4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment ..........................................................................
4
Precaution for Assembly and Installation ..................5
Precaution for Angle Tightening ................................5
Precaution for Liquid Gasket .....................................5
PREPARATION ...................................................7
Special Service Tool ........................................... ......7
Commercial Service Tool ..........................................9
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................
12
NVH Troubleshooting - Engine Noise ................. ....12
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
12
DRIVE BELTS ....................................................14
Checking Drive Belts ........................................... ....14
Tension Adjustment ................................................14
Removal and Installation .........................................15
AIR CLEANER AND AIR DUCT ........................17
Component .......................................................... ....17
Removal and Installation .........................................17
Changing Air Cleaner Filter .....................................18
INTAKE MANIFOLD COLLECTOR ...................19
Component .......................................................... ....19
Removal and Installation .........................................19
INTAKE MANIFOLD ...........................................24
Component .......................................................... ....24
Removal and Installation .........................................24
EXHAUST MANIFOLD AND THREE WAY
CATALYST ........................................................
26
Component ..............................................................26
Removal and Installation .........................................26
OIL PAN AND OIL STRAINER .........................30
Component (2WD Models) ......................................30
Removal and Installation (2WD Models) .................30
Component (AWD Models) ......................................35
Removal and Installation (AWD Models) .................36
IGNITION COIL .................................................42
Component ..............................................................42
Removal and Installation .........................................42
SPARK PLUG (PLATINUM-TIPPED TYPE) .....43
Component ..............................................................43
Removal and Installation .........................................43
FUEL INJECTOR AND FUEL TUBE ................45
Component ..............................................................45
Removal and Installation .........................................45
ROCKER COVER .............................................51
Component ..............................................................51
Removal and Installation .........................................51
FRONT TIMING CHAIN CASE .........................54
Removal and Installation .........................................54
TIMING CHAIN ..................................................64
Component .......................................................... ....64
Removal and Installation .........................................65
CAMSHAFT .......................................................83
Component ..............................................................83
Removal and Installation .........................................84
Valve Clearance ......................................................91
OIL SEAL ..........................................................97
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EM-2
Removal and Installation of Valve Oil Seal .............97
Removal and Installation of Front Oil Seal .............97
Removal and Installation of Rear Oil Seal ..............98
CYLINDER HEAD ............................................100
On-Vehicle Service .............................................. ..100
Component ............................................................101
Removal and Installation .......................................101
Disassembly and Assembly ...................................105
Inspection After Disassembly ................................107
ENGINE ASSEMBLY .......................................112
Component (2WD Models) .................................. ..112
Removal and Installation (2WD Models) ...............112
Component (AWD Models) ....................................117
Removal and Installation (AWD Models) ...............117
CYLINDER BLOCK .........................................122
Component .......................................................... ..122
Disassembly and Assembly ...................................123
How to Select Piston and Bearing .........................134
Inspection After Disassembly ................................138
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
149
Standard and Limit .............................................. ..149
VK45DE
SERVICE INFORMATION ..........................
160
PRECAUTIONS .............................................. .160
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ..
160
Precaution for Drain Engine Coolant and Engine
Oil ..........................................................................
160
Precaution for Disconnecting Fuel Piping ..............160
Precaution for Removal and Disassembly .............160
Precaution for Inspection, Repair and Replace-
ment .......................................................................
160
Precaution for Assembly and Installation ..............161
Parts Requiring Angle Tightening ..........................161
Precaution for Liquid Gasket .................................161
PREPARATION .............................................. .163
Special Service Tool ............................................ ..163
Commercial Service Tool ......................................164
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ..........................
167
NVH Troubleshooting - Engine Noise .................. ..167
Use the Chart Below to Help You Find the Cause
of the Symptom .....................................................
167
ENGINE ROOM COVER ..................................169
Component .......................................................... ..169
Removal and Installation .......................................169
DRIVE BELTS ..................................................170
Component .......................................................... ..170
Checking Drive Belts .............................................170
Tension Adjustment ...............................................170
Removal and Installation ...................................... .170
Component ...........................................................171
Drive Belt Auto Tensioner and Idler Pulley ...........172
AIR CLEANER AND AIR DUCT .......................173
Component .......................................................... .173
Removal and Installation .......................................173
Changing Air Cleaner Filter ...................................174
INTAKE MANIFOLD .........................................175
Component .......................................................... .175
Removal and Installation .......................................176
EXHAUST MANIFOLD AND THREE WAY
CATALYST .......................................................
179
Component .......................................................... .179
Removal and Installation .......................................179
OIL PAN AND OIL STRAINER ........................183
Component .......................................................... .183
Removal and Installation .......................................183
IGNITION COIL .................................................187
Component .......................................................... .187
Removal and Installation .......................................187
SPARK PLUG (PLATINUM-TIPPED TYPE) ....188
Component .......................................................... .188
Removal and Installation .......................................188
FUEL INJECTOR AND FUEL TUBE ................190
Component .......................................................... .190
Removal and Installation .......................................190
ROCKER COVER .............................................196
Component .......................................................... .196
Removal and Installation .......................................196
TIMING CHAIN .................................................199
Component .......................................................... .199
Removal and Installation .......................................200
CAMSHAFT ......................................................211
Component .......................................................... .211
Removal and Installation .......................................211
Valve Clearance ....................................................218
OIL SEAL ..........................................................222
Removal and Installation of Valve Oil Seal ...........222
Removal and Installation of Front Oil Seal ........... .222
Removal and Installation of Rear Oil Seal ............224
CYLINDER HEAD .............................................226
On-Vehicle Service .............................................. .226
Component ...........................................................227
Removal and Installation .......................................227
Disassembly and Assembly ..................................229
Inspection After Disassembly ................................232
ENGINE ASSEMBLY ..................................... ..237
Component .......................................................... .237
Removal and Installation .......................................237
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EM-4
< SERVICE INFORMATION >[VQ35DE]
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution Necessary for Steering W
heel Rotation After Battery Disconnect
INFOID:0000000001524592
NOTE:
• This Procedure is applied only to models with In telligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).
 Remove and install all control units after disconnecting both battery cables with the ignition knob in the ″LOCK ″ position.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS /IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-III.
Precaution for Drain Engine Coolant and Engine OilINFOID:0000000001325693
Drain engine coolant and engine oil when the engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000001325694
 Before starting work, make sure no fire or spark producing items are in the work area.
 Release fuel pressure before disconnecting and disassembly.
 After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Removal and DisassemblyINFOID:0000000001325695
 When instructed to use SST, use specified tools. Always be careful to work safely, avoid forceful or unin-
structed operations.
 Exercise maximum care to avoid damage to mating or sliding surfaces.
 Cover openings of engine system with a tape or equival ent, if necessary, to seal out foreign materials.
 Mark and arrange disassembly parts in an organi zed way for easy troubleshooting and re-assembly.
 When loosening nuts and bolts, as a basic rule, star t with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
in the step.
Precaution for Inspection, Repair and ReplacementINFOID:0000000001325696
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
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PRECAUTIONSEM-5
< SERVICE INFORMATION > [VQ35DE]
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Precaution for Assembly and InstallationINFOID:0000000001325697
 Use torque wrench to tighten bolts or nuts to specification.
 When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
 Replace with new gasket, packing, oil seal or O-ring.
 Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins, make sure that dowel pins are installed in the original position.
 Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for any restriction and blockage.
 Avoid damaging sliding or mating surfaces. Completely re move foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
 Release air within route when refilling after draining engine coolant.
 After repairing, start the engine and increase engine speed to check engine coolant, fuel, engine oil, and
exhaust gases for leakage.
Precaution for Angle TighteningINFOID:0000000001325698
 Use the angle wrench [SST: KV10112100 (BT8653-A)] for the final tightening of the following engine parts:
- Cylinder head bolts
- Main bearing cap bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (No the angle wrench is required as bolt flange is provided with notches for angletightening)
 Do not use a torque value for final tightening.
 The torque value for these parts are for a preliminary step.
 Ensure thread and seat surfaces are clean and coated with engine oil.
Precaution for Liquid GasketINFOID:0000000001325699
REMOVAL OF LIQUID GASKET SEALING
 After removing mounting nuts and bolts, separate the mating sur- face using the seal cutter (SST) and remove old liquid gasket seal-
ing.
CAUTION:
Be careful not to damage the mating surfaces.
 Tap the seal cutter to insert it, and then slide it by tapping on the side as shown in the figure.
 In areas where the seal cutter is difficult to use, use a plastic ham-
mer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason tool such as a screwdriver is
used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove old liquid gasket adhering to the gasket application surface and the mating surface.
 Remove liquid gasket completely from the groove of the gas-
ket application surface, mounting bolts, and bolt holes.
2. Wipe the liquid gasket application surface and the mating sur- face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
PBIC0002E
PBIC0003E
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EM-6
< SERVICE INFORMATION >[VQ35DE]
PRECAUTIONS
3. Attach liquid gasket tube to the tube presser (commercial ser-
vice tool).
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-44
.
4. Apply liquid gasket without breaks to the specified location with the specified dimensions.
 If there is a groove for liquid gasket application, apply liquid
gasket to the groove.
 As for bolt holes, normally apply liquid gasket inside the holes. Occasionally, it should be applied outside the holes. Make
sure to read the text of this manual.
 Within five minutes of liquid gasket application, install the mat-
ing component.
 If liquid gasket protrudes, wipe it off immediately.
 Do not retighten mounting bolts or nuts after the installation.
 After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.
CAUTION:
If there are specific instruct ions in this manual, observe
them.
EMA0622D
SEM159F
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