ECU INFINITI FX35 2008 Service Manual

EM-184
< SERVICE INFORMATION >[VK45DE]
OIL PAN AND OIL STRAINER
 Do not spill engine oil on drive belts.
6. Drain engine coolant. Refer to CO-37, "
Changing Engine Coolant".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belts.
7. Remove drive belts. Refer to EM-170, "
Component".
8. Remove auto tensioner of power steering oil pump belt. Refer to EM-172, "
Drive Belt Auto Tensioner and
Idler Pulley".
9. Remove power steering oil pump with piping connect ed, and temporarily secure it aside with ropes or
equivalent. Refer to PS-27, "
On-Vehicle Inspection and Service".
10. Remove A/C compressor with piping connected, and tem porarily secure it aside with ropes or equivalent.
Refer to ATC-121, "
Component".
11. Remove A/C compressor fitting bolts, and install A/C compressor temporarily on vehicle side with ropes or equivalent.
12. Remove harness of lower side of oil pan.
13. Remove crankshaft position sensor (POS) from transmission. CAUTION:
 Handle carefully to avoid dropping and shocks.
 Do not disassemble it.
 Do not allow metal powder to adhere to magnetic part at sensor tip.
 Do not place sensors in a location wh ere they are exposed to magnetism.
14. Install engine slinger and hang engine assembly to secure position. Refer to EM-237, "
Component".
15. Remove front suspension member with power tool. Refer to FSU-16, "
Removal and Installation".
16. Remove front final drive assembly. Refer to FFD-14, "
Removal and Installation (VQ35DE Models)".
17. Remove oil filter. Refer to LU-26, "
Removal and Installation".
18. Disconnect oil cooler water hoses, and remove oil cooler water pipe and oil cooler. Refer to LU-27, "
Com-
ponent".
19. Remove oil pan as the follows:
a. Remove rear plate cover.
b. Remove transmission joint bolts which pierce oil pan. Refer to AT-243, "
Removal and Installation (AWD
Models)".
c. Loosen mounting bolts with power tool in reverse order as shown in the figure.
NOTE:
Disregard the numerical order No. 11 and 17 in removal.
d. Insert seal cutter (SST) between oil pan and cylinder block. Slide seal cutter by tapping on the side of seal cutter with ham-
mer. Remove oil pan.
CAUTION:
 Be careful not to damage the mating surfaces.
 Do not insert screwdriver, th is will damage the mating
surface.
e. Remove O-rings from bottom of oil pump and front cover.
20. As necessary, pull axle pipe from oil pan.
PBIC0194E
SEM365E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

FUEL INJECTOR AND FUEL TUBEEM-193
< SERVICE INFORMATION > [VK45DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
 When handling new O-rings, be careful of the following caution.
CAUTION:
 Handle O-ring with bare hands. Do not wear gloves.
 Lubricate O-ring with new engine oil.
 Do not clean O-ring with solvent.
 Make sure that O-ring an d its mating part are free of foreign material.
 When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not
to twist or stretch O-ring. If O-ring was stretc hed while it was being attached, do not insert it
quickly into fuel tube.
 Insert new O-ring strai ght into fuel tube. Do not decenter or twist it.
 Insert fuel feed damper straight into fuel tube (RH).
 Tighten mounting bolts evenly in turn.
 After tightening mounting bolts, make sure that there is no gap between flange and fuel tube (RH).
2. Install new O-rings to fuel injector paying attention to the following caution. CAUTION:
 Upper and lower O-ring are different . Be careful not to confuse them.
 Handle O-ring with bare hands. Never wear gloves.
 Lubricate O-ring with new engine oil.
 Do not clean O-ring with solvent.
 Make sure that O-ring and its mating part are free of foreign material.
 When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretche d while it was being attached, do not insert it
quickly into fuel tube.
 Insert O-ring straight into fuel in jector. Do not decenter or twist it.
3. Install fuel injector to fuel tube as follows:
a. Insert clip into clip mounting groove on fuel injector.  Insert clip so that “protrusion A” of fuel injector matches “cut-
out A” of clip.
CAUTION:
 Do not reuse clip. Replace it with a new one.
 Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached.  Insert it while matching it to the axial center.
 Insert fuel injector so that “p rotrusion B” of fuel tube matches
“cutout B” of clip.
 Make sure that fuel tube flange is securely fixed in flange fixing
groove on clip.
c. Make sure that installation is complete by checking that fuel injector does not rotate or come off.
 Make sure that protrusions of fuel injectors are aligned with
cutouts of clips after installation.
4. Install spacers on intake manifold (lower).
5. Install fuel tube and fuel injector assembly to intake manifold (lower). CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts.
Fuel tube side : Black
Nozzle side : Green
PBIC2545E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TIMING CHAINEM-203
< SERVICE INFORMATION > [VK45DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
NOTE:
To remove timing chain and related parts, start with those on left bank. The procedure for removing parts
on right bank is omitted because it is
the same as that for left bank.
a. Press tab in the direction of arrow (or turn lever in the direction of arrow) to unlock the locking with the groove that stops ten-
sioner plunger from returning.
 Lightly press tensioner plunger to release the tension of springfor this operation.
b. Push in tensioner plunger to align the hole on lever and that on pump main body.
 Pushing in tensioner too far does not allow the holes to align.Therefore, push in plunger to the degree at which the start of
stopper groove and tab engages.
c. Insert stopper pin [hard wire with approx. 0.5 mm (0.020 in) diameter or similar tool] to fix plunger. With plunger fixed,
remove chain tensioner.
17. Remove chain tension guide and timing chain slack guide.
18. Remove timing chain and crankshaft sprocket. CAUTION:
After removing timing chain, do not turn cranksh aft and camshaft separately, or valves will strike
the piston head.
19. With hexagonal part of camshaft locked with wrench, loosen mounting bolts securing camshaft sprocket to remove camshaft
sprocket.
CAUTION:
Do not loosen mounting bolts with securing anything other
than the camshaft hexagonal porti on or with tensioning the
timing chain.
20. Perform same procedure as for left bank, remove timing chain and related parts on right side.
21. Use scraper to remove all traces of old liquid gasket from front cover and opposite mating surfaces.  Remove oil liquid gasket from bolt hole and thread.
22. Use scraper to remove all trace of liquid gasket from chain tensioner cover and intake valve timing control covers.
INSPECTION AFTER REMOVAL
Timing Chain
PBIC2343E
PBIC0030E
PBIC2084E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-212
< SERVICE INFORMATION >[VK45DE]
CAMSHAFT
3. With hexagonal part of camshaft locked with wrench, loosen
bolts securing camshaft sprocket to remove camshaft sprocket.
CAUTION:
 Do not loosen mounting bol ts with securing anything
other than the camshaft hexagonal portion or with ten-
sioning the timing chain.
 After removing timing chain, do not turn crankshaft and
camshaft separately, or valves will strike the piston head.
4. Remove intake and exhaust camshaft brackets.  Mark camshafts, camshaft brackets and bolts so placed in the same position and direction for installa-
tion.
 Equally loosen camshaft brackets and bolts in several steps in reverse order as shown in the figure.
 Lightly tapping with plastic hammer, remove camshaft bracket (No. 1) and camshaft bracket (No. 6).
NOTE:
The bottom surface of each bracket will be stuck to cylinder
head because of liquid gasket.
5. Remove camshaft.
6. Remove valve lifter if necessary.  Identify installation positions, and store them without mixing them up.
INSPECTION AFTER REMOVAL
Camshaft Runout
1. Put V-block on precise flat table, and support No. 2 and 5 journalof camshaft.
CAUTION:
Do not support journal No. 1 (on the side of camshaft
sprocket) because it has a differe nt diameter from the other
four locations.
2. Set dial indicator vertically to No. 3 journal.
3. Turn camshaft to one direction with hands, and measure the camshaft runout on dial indicator. (Total indicator reading)
4. If it exceeds the limit, replace camshaft.
Camshaft Cam Height
PBIC0030E
PBIC0031E
Limit : 0.02 mm (0.001 in)PBIC2499E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-238
< SERVICE INFORMATION >[VK45DE]
ENGINE ASSEMBLY
1. Release fuel pressure. Refer to
EC-665, "Fuel Pressure Check".
2. Drain engine coolant from radiator. Refer to CO-37, "
Changing Engine Coolant".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belts.
3. Disconnect both battery terminal. Refer to SC-4, "
How to Handle Battery".
4. Remove crankshaft position sensor (POS) from transmission. CAUTION:
 Handle carefully to avoid dropping and shocks.
 Do not disassemble.
 Do not allow metal powder to adhere to magnetic part at sensor tip.
 Do not place sensors in a location wh ere they are exposed to magnetism.
5. Remove the following parts:  Hood assembly: Refer to BL-13, "
Fitting Adjustment".
 Engine cover: Refer to EM-169
.
 Front and rear engine undercover
 Air duct (inlet), air duct and air cleaner case assembly: Refer to EM-173, "
Component".
 Drive belts: Refer to EM-170, "
Component".
 Radiator and radiator hoses (upper and lower): Refer to CO-40, "
Component".
 Front road wheels and tires
Engine Room LH
1. Disconnect engine room harness from the engine side and set it aside for easier work.
2. Disconnect heater hoses, and install plugs to avoid leakage of engine coolant.
3. Disconnect ground cable from exhaust manifold cover to vehicle.
4. Disconnect vacuum hose between vehicle and engine and set it aside.
5. Discharge refrigerant from A/C circuit. Refer to ATC-120, "
HFC-134a (R-134a) Service Procedure".
6. Remove A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to AT C -
121, "Component".
Engine Room RH
1. Disconnect fuel feed hose and EVAP hose. Refer to EM-190, "Component".
CAUTION:
Fit plugs onto disconnected hose to prevent fuel leak.
2. Disconnect engine room harness from the engine side and set it aside for easier work.
3. Disconnect ground cable from exhaust manifold cover to vehicle.
4. Disconnect vacuum hose between vehicle and engine and set it aside.
5. Disconnect reservoir tank of power steering oil pum p from engine, and move it aside for easier work.
CAUTION:
When temporarily securing, keep reservoir tank upright to avoid a fluid leak.
Vehicle Underbody
1. Remove front cross bar. Refer to FSU-5, "On-Vehicle Inspection and Service".
2. Disconnect power steering oil pump from engine. Move it from its location and secure with a rope for eas-
ier work. Refer to PS-29, "
Removal and Installation (VK45DE Models)".
3. Remove A/T fluid cooler tube. Refer to AT-241, "
Removal and Installation (2WD Models)".
4. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Checking Exhaust Sys-
tem".
5. Remove RH and LH transverse link mounting bolts and nuts. Refer to FSU-13, "
Removal and Installation".
6. Disconnect stabilizer connecting rod lower. Refer to FSU-5, "
On-Vehicle Inspection and Service".
7. Remove A/T control rod at control device assembly side. Then temporarily secure it on transmission, so
that it does not sag. Refer to AT-205, "
Control Device Removal and Installation".
8. Remove rear plate cover from oil pan. Then remove bolts fixing drive plate to torque converter. Refer to EM-183, "
Component" and AT-241, "Removal and Installation (2WD Models)".
9. Remove transmission joint bolts which pierce at oil pan lower rear side. Refer to AT-241, "
Removal and
Installation (2WD Models)".
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

ENGINE ASSEMBLYEM-239
< SERVICE INFORMATION > [VK45DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
10. Disconnect steering lower joint at power steering gear
assembly side, and release steering lower shaft.
Refer to PS-12, "
Removal and Installation".
11. Remove rear propeller shaft. Refer to PR-7, "
On-Vehicle Inspection".
 After disconnection, plug the opening on transmission side.
12. Remove front drive shaft (both side). Refer to FAX-13, "
On-Vehicle Inspection".
13. Remove front propeller shaft. Refer to PR-4, "
On-Vehicle Inspection".
14. Remove three way catalyst (both bank). Refer to EM-179, "
Component".
Removal Work
1. Install engine slingers into front of cylinder head (left bank) and
front of cylinder head (right bank).
2. Lift with hoist and secure engine in position.
3. Use manual lift table caddy (commercial service tool) or equivalently rigid tool such as transmission jack. Securely support bottom of suspension member and transmission.
CAUTION:
Put a piece of wood or something similar as the supporting surface, secure a completely stable
condition.
4. Remove engine rear member mounting bolts.
5. Remove front suspension member mounting nuts with power tool. Refer to FSU-5, "
On-Vehicle Inspection
and Service".
6. Carefully lower jack, or raise lift to remove engine, transmission front final drive and front suspension member assembly. When
performing work, observe the following caution:
CAUTION:
 Confirm there is no interference with vehicle.
 Make sure that all connectio n points have been discon-
nected.
 Keep in mind the center of veh icle gravity changes. If nec-
essary, use jack(s) to support vehicle at rear jacking
point(s) to prevent it from falling it off the lift.
Separation Work
1. Change engine slinger installing to cylinder head (right bank).
NOTE:
In order to keep secure position when hoisting engine.
2. Remove engine mounting insulators (RH and LH) under side nut with power tool.
3. Lift with hoist and separate engine and transmission assembly from front suspension member. CAUTION:
 Before and during this lifting, always make sure that any harnesses are left connected.
Slinger bolts:
: 33.4 N·m (3.4 kg-m, 25 ft-lb)
PBIC1556E
PBIC1557E
Slinger bolts: : 33.4 N·m (3.4 kg-m, 25 ft-lb)
PBIC2447E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-240
< SERVICE INFORMATION >[VK45DE]
ENGINE ASSEMBLY
 Avoid damage to and oil/grease smearing or
spills onto engine mounting insulator.
4. Remove alternator. Refer to SC-19, "
System Description".
5. Remove starter motor. Refer to SC-8, "
System Description".
6. Separate engine from transmission assembly. Refer to AT-243, "
Removal and Installation (AWD Models)".
7. Remove front final drive from engine. Refer to FFD-14, "
Removal and Installation (VQ35DE Models)".
8. Remove engine mounting insulators (RH and LH) and brackets (RH and LH) from engine with power tool.
9. Remove engine rear member and engine mounting insulator (rear) from transmission.
INSTALLATION
Note the following, and install in the reverse order of removal.
 Do not allow engine mounting insulator to be damage and careful no engine oil gets on it.
 For a location with a positioning pin, insert it securely into hole of mating part.
 For a part with a specified installation orientation, refer to component figure in "Removal and Installation".
 When installing engine mounting brackets (RH and LH) on cylinder
block, tighten two upper bolts (show n as “A” in the figure) first.
Then tighten two lower bolts (shown as “B” in the figure).
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
 Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
 Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
 Run engine to check for unusual noise and vibration.
 Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
 Bleed air from lines and hoses of applic able lines, such as in cooling system.
 After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC2365E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EXHAUST SYSTEMEX-5
< SERVICE INFORMATION >
C
DE
F
G H
I
J
K L
M A
EX
NP
O
 Tighten main muffler mounting bracket bolts in numerical order as
shown in the figure.
CAUTION:
 Always replace exhaust tube gasket s with new ones when reassembling.
 If heat insulator is badly deformed, repair or repl ace it. If deposits such as mud pile up on the heat
insulator, remove them.
 When installing heat insulator avoid large gaps or interference between heat insulator and each
exhaust pipe.
 Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gases leakage.
 Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehicle
side. Check each part for unusual interference, an d then tighten them to the specified torque.
 When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left
directions.
INSPECTION AFTER INSTALLATION
 Make sure clearance between tail tube and bumper is even.
 With engine running, check exhaust tube joints for gas leakage and unusual noises.
 Check to ensure that mounting brackets and mount ing rubbers are installed properly and free from undue
stress. Improper installation could resu lt in excessive noise and vibration.
PBIC1049E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

FAX-14
< SERVICE INFORMATION >[AWD]
FRONT DRIVE SHAFT
14. Apply the specified amount of grease (NISSAN genuine grease
or equivalent) inside joint sub-assembly serration hole until
grease begins to ooze from ball groove and serration hole. After
applying grease, use a shop cloth to wipe off old grease that has
oozed out.
15. Wrap serration on shaft with tape to protect the boot from dam- age. Install new boot and boot bands to shaft.
16. Remove the tape wrapped around the serration on shaft.
17. Position circular clip on groove at the shaft edge. Align both counter axles of the shaft edge and joint sub-assembly. Then,
assemble shaft with circular clip onto joint sub-assembly.
NOTE:
Drive joint inserter (suitable tool) is recommended when install-
ing circular clip.
18. Install joint sub-assembly to shaft using plastic hammer. CAUTION:
Confirm that joint sub-assembly is correctly engaged while
rotating drive shaft.
19. Apply the balance of the spec ified amount of grease (NISSAN
genuine grease or equivalent) into the boot inside from large
diameter side of boot.
20. Install the boot securely into grooves (indicated by *marks) shown in the figure.
CAUTION:
If grease adheres to the boot mounting surface (with *mark)
on the shaft and joint sub- assembly, boot may come off.
Remove all grease from the surface.
21. To prevent from the deformation of the boot, adjust the boot installation length to the specified value shown below (L) by
inserting the flat-bladed screwdriv er into inside of the boot from
the large diameter side of the boot and discharging the inside
air.
SDIA2775E
SFA800
SDIA2490E
Grease amount : 77 – 97 g (2.71 – 3.42 oz)
SDIA2372E
SDIA1760E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

FRONT DRIVE SHAFTFAX-15
< SERVICE INFORMATION > [AWD]
C
EF
G H
I
J
K L
M A
B
FA X
N
O P
CAUTION:
 If the boot mounting length is outside the standard, it may cause breakage in the boot.
 Be careful not to touch the inside of the bo ot with a tip of a flat-bladed screwdriver.
22. Secure the large and small ends of the boot with new boot bands using the boot band crimping tool [SST: KV40107300
( – )] as shown in the figure.
NOTE:
Secure boot band so that dimension “M” meets the specification
as shown.
23. Secure joint sub-assembly and shaft, and then make sure that they are in the correct position when rotating boot. Install them
with new boot band when boot installation positions become
incorrect.
24. Insert drive shaft to wheel hub and bearing assembly, and then temporarily tighten hub lock nut.
25. Install nuts and bolts to steering knuckle and strut.
26. Install break hose bracket to strut assembly. BR-10, "
Removal and Installation of Front Brake Tube and
Brake Hose".
27. Install wheel sensor to strut assembly. Refer to BRC-52
.
28. Tighten the hub lock nut to the specified torque.
29. Install cotter pin.
30. Install tires to vehicle.
Removal and Installation (Left Side)INFOID:0000000001327516
COMPONENTS
REMOVAL
1. Remove tires from vehicle with power tool. Boot installation length (L) : 136 mm (5.35 in)
RAC1133D
Dimension “M” : 2.0 – 3.0 mm (0.079 – 0.118 in)
DSF0047D
1. Cotter pin 2. Washer 3. Drive shaft
Refer to
GI-8, "
Component", for the symbols in the figure.
PDIA1218E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C