changing INFINITI FX35 2008 Owner's Manual

WATER OUTLET AND WATER PIPINGCO-29
< SERVICE INFORMATION > [VQ35DE]
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WATER OUTLET AND WATER PIPING
ComponentINFOID:0000000001325860
Removal and InstallationINFOID:0000000001325861
REMOVAL
1. Remove front engine undercover with power tool.
2. Drain engine coolant from radiator drain plug at the
bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-10, "
Changing Engine Coolant" and CO-22, "Component".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine coolant on drive belts.
3. Remove engine cover with power tool. Refer to EM-19, "
Component".
4. Remove air duct (inlet), air duct and air cleaner case assembly. Refer to EM-17, "
Component".
5. Remove radiator hose (upper) and heater hose.
6. Remove the following parts, when remove water outlet.  A/T fluid charging pipe: Refer to AT-241, "
Removal and Installation (2WD Models)".
 Intake manifold collectors (upper and lower). Refer to EM-19, "
Component".
 Rocker cover (right bank). Refer to EM-51, "
Component".
7. Remove engine coolant temperature sensor as necessary. CAUTION:
Be careful not to damage engi ne coolant temperature sensor.
8. Remove water outlet, heater pipe, water bypass hoses and water pipe.
INSTALLATION
1. Harness bracket 2. Water hose 3. Water bypass hose
4. Engine coolant temperature sensor 5. Gasket 6. Water outlet
7. Heater hose 8. Water pipe 9. Radiator hose (upper)
10. Heater pipe 11. Washer 12. O-ring
SBIA0484E
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ENGINE COOLANTCO-37
< SERVICE INFORMATION > [VK45DE]
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ENGINE COOLANT
InspectionINFOID:0000000001325869
LEVEL CHECK
 Check if the reservoir tank engine coolant level is within the “MIN”
to “MAX” when engine is cool.
 Adjust the engine coolant level as necessary.
LEAK CHECK
 To check for leaks, apply pressure to the cooling system with radi-
ator cap tester (commercial serv ice tool) and radiator cap tester
adapter (commercial service tool) (A).
WARNING:
Do not remove radiator cap when engine is hot. Serious burns
could occur from high-pressure engine coolant escaping from
thermostat housing.
CAUTION:
Higher testing pressure than specified may cause radiator
damage.
NOTE:
In a case engine coolant decreases, r eplenish radiator with engine coolant.
 If anything is found, repair or replace damaged parts.
Changing Engine CoolantINFOID:0000000001325870
WARNING:
 To avoid being scalded, do not change engine coolant when engine is hot.
 Wrap a thick cloth around radiator cap and carefully remove radiator cap. First, turn radiator cap a
quarter of a turn to release built-up pressu re. Then turn radiator cap all the way.
DRAINING ENGINE COOLANT
1. Remove front engine undercover with power tool.
2. Open radiator drain plug at the bottom of radiator, and then
remove radiator cap.
When draining all of engine coolant in the system , open water drain plugs on cylinder block. Refer
to EM-242, "
Disassembly and Assembly".
3. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
SMA412B
Testing pressure : 157 kPa (1.6 kg/cm2, 23 psi)
JPBIA0828ZZ
SBIA0444E
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CO-40
< SERVICE INFORMATION >[VK45DE]
RADIATOR
RADIATOR
ComponentINFOID:0000000001325871
Removal and InstallationINFOID:0000000001325872
REMOVAL
WARNING:
Do not remove radiator cap when engine is hot.
Serious burns could occur from high-pressure engine
coolant escaping from radiator. Wrap a thick cloth arou nd radiator cap. Slowly turn it a quarter of a
turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
1. Remove engine cover with power tool. Refer to EM-169, "
Component".
2. Remove engine front undercover with power tool.
3. Drain engine coolant from radiator. Refer to CO-37, "
Changing Engine Coolant".
CAUTION:
Perform this step when engine is cold.
4. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly. Refer to EM-173, "
Compo-
nent".
5. Remove radiator hoses (upper and lower). CAUTION:
Do not spill engine coolant on drive belts.
1. Radiator 2. Upper mount bracket 3. Mounting rubber
4. Radiator hose (lower) 5. Radiator drain plug 6. O-ring
7. A/T fluid cooler hose 8. Radiator hose (upper) 9. Reservoir tank hose
10. Reservoir tank cap 11. Reservoir tank 12. Radiator shroud (lower)
13. Radiator shroud
PBIC1531E
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DI-84
< SERVICE INFORMATION >
LANE DEPARTURE WARNING SYSTEM
Preliminary Check
INFOID:0000000001328502
1.CHECK CAMERA LENS AND WINDSHIELD
Are camera lens and windshield contaminated with foreign materials?
YES >> Clean camera lens and windshield.
NO >> GO TO 2.
2.CHECK CAMERA UNIT IN STALLATION CONDITION
Check camera unit installation condition (installat ion position, properly tightened, a bent bracket).
OK or NG
OK >> GO TO 3.
NG >> Install camera unit properly, and adjust camera aiming. Refer to DI-71, "
Camera Aiming Adjust-
ment".
3.CHECK VEHICLE HEIGHT
Check vehicle height. Refer to GI-47, "
Dimensions".
Is vehicle height appropriate?
OK >> GO TO 4.
NG >> Repair vehicle to appropriate height.
4.CHECK LDW CAMERA UNIT (CONSULT-III)
Perform self-diagnosis of LDW camera unit. Refer to DI-81, "
CONSULT-III Function (LDW)".
Self
-diagnosis results
No malfunction detected >> GO TO 5.
Malfunction detected >> Check applicable parts, and repair or replace corresponding parts.
5.CHECK COMBINATION METER
Check combination meter function.
Do speedometer and turn signal indicator normal function?
YES >> INSPECTION END
NO >> Check combination meter. Refer to DI-15, "
Trouble Diagnosis".
Power Supply and Ground Circuit InspectionINFOID:0000000001328503
1.CHECK FUSE
Check for blown LDW camera unit fuse.
Symptom Diagnoses/Service procedure
LDW system is not activated.
(LDW system ON indicator turns ON/OFF.) Perform the following inspections.
1.
DI-86, "
LDW Chime Circuit Inspection"
2.DI-90, "LDW Indicator Lamp Circuit Inspection"
Replace LDW camera unit, check function in the above inspections.
LDW system does not turn ON/OFF.
(LDW system ON indicator does not turn ON/OFF.) Perform
DI-88, "
LDW Switch Circuit Inspection".
Replace LDW camera unit, check function in the above inspection.
Warning functions are untimely. (Example)
 Warning does not function when driving on lane markers.
 Warning functions when driving in a lane.
 Different position from actual condition functions. Perform
DI-71, "
Camera Aiming Adjustment".
Functions when changing the course to the turn signal direction. Perform
DI-91, "
Turn Signal Input Inspection".
Replace LDW camera unit, check function in the above inspection.
LDW indicator lamp does not illuminate with ignition switch ON. Perform
DI-90, "
LDW Indicator Lamp Circuit Inspection".
Replace LDW camera unit, check function in the above inspection.
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EC-134
< SERVICE INFORMATION >[VQ35DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Check “A/F ALPHA-B1”, “A/F ALPHA-B2” for approximat
ely 1 minute because they may fluctuate. It is NG
if the indication is out of the SP value even a little.
OK or NG
OK >> GO TO 17.
NG (Less than the SP value)>>GO TO 2.
NG (More than the SP value)>>GO TO 3.
2.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
OK or NG
OK >> GO TO 4.
NG (More than the SP value)>>GO TO 19.
3.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
OK or NG
OK >> GO TO 6.
NG (More than the SP value)>>GO TO 6.
NG (Less than the SP value)>>GO TO 25.
4.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Stop the engine.
2. Disconnect PCV hose, and then plug it.
3. Start engine.
4. Select “A/F ALPHA-B1”, “A/F AL PHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >> GO TO 5.
NG >> GO TO 6.
5.CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil. NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detec ted after changing engine oil or changing driving con-
dition.
>>INSPECTION END
6.CHECK FUEL PRESSURE
Check fuel pressure. (Refer to EC-87, "
Fuel Pressure Check".)
OK or NG
OK >> GO TO 9.
NG (Fuel pressure is too high)>>Replace fuel pressure regulator, refer to EC-87, "
Fuel Pressure Check". GO
TO 8.
NG (Fuel pressure is too low)>>GO TO 7.
7.DETECT MALFUNCTIONING PART
1. Check the following.
- Clogged and bent fuel hose and fuel tube
- Clogged fuel filter
- Fuel pump and its circuit (Refer to EC-558
.)
2. If NG, repair or replace the malfunctioning part. (Refer to EC-87, "
Fuel Pressure Check".)
If OK, replace fuel pressure regulator.
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EC-312
< SERVICE INFORMATION >[VQ35DE]
DTC P0300, P0301,
P0302, P0303, P0304, P0305, P0306 MULTIPLE CYLINDER
MISFIRE, NO. 1 - 6 CYLINDER MISFIRE
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to MA-17, "
Changing Spark Plugs
(Platinum-Tipped Type)".
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
9.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to MA-17, "
Changing
Spark Plugs (Platinum-Tipped Type)".
10.CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-100, "
On-Vehicle Service".
OK or NG
OK >> GO TO 11.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
11 .CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-87, "
Fuel Pressure Check".
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.
12.DETECT MALFUNCTIONING PART
Check the following.
 Fuel pump and circuit (Refer to EC-558
.)
 Fuel pressure regulator (Refer to EC-87, "
Fuel Pressure Check".)
 Fuel lines (Refer to MA-15, "
Checking Fuel Line".)
 Fuel filter for clogging
>> Repair or replace.
13.CHECK IGNITION TIMING
Check the following items. Refer to EC-80, "
Basic Inspection".
OK or NG
OK >> GO TO 14.
SEF156I
Spark should be generated.
At idle: Approximately 350 kPa (3.57 kg/cm
2, 51 psi)
Items Specifications
Target idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
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DTC P0335 CKP SENSOR (POS)EC-319
< SERVICE INFORMATION > [VQ35DE]
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DTC P0335 CKP SENSOR (POS)
Component DescriptionINFOID:0000000001326141
The crankshaft position (CKP) sensor (POS) is located on the oil pan
facing the gear teeth (cogs) of the si
gnal plate. It detects the fluctua-
tion of the engine revolution.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic fiel d, the voltage from the sensor
changes.
The ECM receives the voltage signal and detects the fluctuation of
the engine revolution.
ECM receives the signals as shown in the figure.
CONSULT-III Reference Val ue in Data Monitor ModeINFOID:0000000001326142
Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000001326143
DTC Confirmation ProcedureINFOID:0000000001326144
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm th at battery voltage is more than 10.5V with igni-
tion switch ON.
1. Crank engine for at least 2 seconds and run it for at least 5 seconds at idle speed.
2. Check 1st trip DTC.
PBIB0562E
PBIB2744E
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED  Run engine and compare CONSULT-III value with the tachometer
indication. Almost the same speed as the tachometer
indication.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0335
0335 Crankshaft position sen-
sor (POS) circuit  The crankshaft position sensor (POS) signal
is not detected by the ECM during the first
few seconds of engine cranking.
 The proper pulse signal from the crankshaft position sensor (POS) is not sent to ECM
while the engine is running.
 The crankshaft position sensor (POS) signal is not in the normal pattern during engine run-
ning.  Harness or connectors
[Crank shaft position sensor (POS) circuit
is open or shorted]
 Crankshaft position sensor (POS)
 Signal plate
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EC-324
< SERVICE INFORMATION >[VQ35DE]
DTC P0340, P0345
CMP SENSOR (PHASE)
DTC P0340, P0345 CMP SENSOR (PHASE)
Component DescriptionINFOID:0000000001326149
The camshaft position (CMP) sensor (PHASE) senses the retraction
of camshaft (INT) to identify a particular cylinder. The camshaft posi-
tion sensor (PHASE) senses the piston position.
When the crankshaft position sensor (POS) system becomes inoper-
ative, the camshaft position sensor (PHASE) provides various con-
trols of engine parts instead, utilizi ng timing of cylinder identification
signals.
The sensor consists of a permanent magnet and Hall IC.
When engine is running, the high and low parts of the teeth cause
the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor changes.
ECM receives the signals as shown in the figure.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001326150
Specification data are reference values.
On Board Diagn osis LogicINFOID:0000000001326151
DTC Confirmation ProcedureINFOID:0000000001326152
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following pro cedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
1. Crank engine for at least 2 seconds and run it for at least 5 seconds at idle speed.
2. Check 1st trip DTC.
PBIB0562E
PBIB2744E
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED  Run engine and compare CONSULT-III value with the ta-
chometer indication. Almost the same speed as the tachometer
indication.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0340
0340
(Bank 1) Camshaft position sen-
sor (PHASE) circuit  The cylinder No. signal is not sent to ECM for
the first few seconds during engine cranking.
 The cylinder No. signal is not sent to ECM
during engine running.
 The cylinder No. signal is not in the normal pattern during engine running.  Harness or connectors
[Camshaft position sensor (PHASE) cir-
cuit is open or shorted]
 Camshaft position sensor (PHASE)
 Camshaft (INT)
 Starter motor (Refer to SC-8
.)
 Starting system circuit (Refer to SC-8
.)
 Dead (Weak) battery
P0345
0345
(Bank 2)
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DTC P0420, P0430 THREE WAY CATALYST FUNCTION
EC-335
< SERVICE INFORMATION > [VQ35DE]
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OK >> GO TO 10.
NG >> GO TO 7.
7.CHECK FUNCTION OF
IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whet her spark is generated between the spark plug and
the grounded metal portion.
OK or NG
OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-569
.
8.CHECK SPARK PLUG
Check the spark plugs and check for fouling, etc.
OK or NG
OK >> GO TO 9.
NG >> Repair or replace spark plug (s) with standard type one (s). For spark plug type ignition coil. Refer to MA-17,
"Changing Spark Plugs (Platinum-Tipped Type)".
9.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whet her spark is generated between the spark plug and
the grounded portion.
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to MA-17, "
Changing
Spark Plugs (Platinum-Tipped Type)".
10.CHECK FUEL INJECTOR
1. Turn ignition switch OFF.
2. Remove fuel injector assembly. Refer to EM-45
.
Keep fuel hose and all fuel injectors connected to fuel injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Reconnect all fuel injector harness connectors disconnected.
5. Turn ignition switch ON. Make sure fuel does not drip from fuel injector.
OK or NG
OK (Does not drip.)>>GO TO 11.
NG (Drips.)>>Replace the fuel injector(s) from which fuel is dripping.
11 .CHECK INTERMITTENT INCIDENT
Refer to EC-139
.
Trouble is fixed.>> INSPECTION END
Trouble is not fixed.>>Replace three way catalyst assembly. Spark should be generated.
SEF156I
Spark should be generated.
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DTC P1217 ENGINE OVER TEMPERATUREEC-439
< SERVICE INFORMATION > [VQ35DE]
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CAUTION:
When a malfunction is in
dicated, be sure to replace the coolant. Refer to CO-10, "
Changing Engine
Coolant". Also, replace the engine oil. Refer to LU-7, "Changing Engine Oil".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-10, "
Anti-Freeze Coolant Mixture Ratio".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckINFOID:0000000001326294
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the ca p by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-III
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool befo re checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-441,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-441,
"Diagnosis Procedure".
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-III.
5. If the results are NG, go to EC-441, "
Diagnosis Procedure".
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool befo re checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-441,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-441,
"Diagnosis Procedure".
3. Perform IPDM E/R auto active test and check cooling fan motors operation, refer to PG-20, "
Auto Active Test"
4. If NG, go to EC-441, "Diagnosis Procedure".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat)  Cooling fan does not operate properly (Over-
heat).
 Cooling fan system does not operate proper- ly (Overheat).
 Engine coolant level was not added to the
system using the proper filling method.
 Engine coolant is not within the specified range.  Harness or connectors
(Cooling fan circuit is open or shorted.)
 IPDM E/R
 Cooling fan
 Radiator hose
Radiator
Radiator cap
 Water pump
Thermostat
For more informat ion, refer to EC-445,
"Main 12 Causes of Overheating".
SEF621W
SEF621W
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