installation INFINITI FX35 2008 Service Manual

EM-40
< SERVICE INFORMATION >[VQ35DE]
OIL PAN AND OIL STRAINER
d. Apply a continuous bead of liquid gasket with the tube presser
(commercial service tool) to the cylinder block mating surface of
oil pan (upper) to a limited portion as shown in the figure.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-44, "
Recommended Chemical Product and Sealant".
CAUTION:
 For bolt holes with marks (5 locations), apply liquid
gasket outside the holes.
 Apply a bead of 4.5 to 5.5 mm (0.177 to 0.217 in) in diame-
ter to area “A”.
 Attaching should be done wit hin 5 minutes after coating.
e. Install oil pan (upper). CAUTION:
Install avoiding misalignment of both oil pan gasket and O-rings.
 Tighten mounting bolts in numerical order as shown in the fig- ure.
 There are two types of mounting bolts. Refer to the following
for locating bolts.
f. Tighten transmission joint bolts. Refer to AT-241, "
Removal and Installation (2WD Models)".
3. Install oil strainer to oil pump.
4. Install oil pan (lower) as follows:
a. Use scraper to remove old liquid gasket from mating surfaces.  Also remove old liquid gasket from mating surface of oil pan(upper).
 Remove old liquid gasket from the bolt holes and thread.
CAUTION:
Do not scratch or damage the mating surfaces when clean-
ing off old liquid gasket. M8
× 100 mm (3.94 in) : 5, 7, 8, 11
M8 × 25 mm (0.98 in) : Except the above
PBIC2300E
PBIC0783E
SEM958F
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

OIL PAN AND OIL STRAINEREM-41
< SERVICE INFORMATION > [VQ35DE]
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b. Apply a continuous bead of liquid gasket with the tube presser
(commercial service tool) to the oil pan (lower) as shown in the
figure.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-44, "
Recommended Chemical Product and Sealant".
CAUTION:
Attaching should be done wi thin 5 minutes after coating.
c. Install oil pan (lower).  Tighten mounting bolts in numerical order as shown in the fig-
ure.
5. Install oil pan drain plug.  Refer to the figure of components of former page for installation direction of drain plug washer. Refer toEM-35, "
Component (AWD Models)".
6. Install in the reverse order of removal after this step. NOTE:
At least 30 minutes after oil pan is installed, pour engine oil.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level and adjust engine oil. Refer to LU-5, "Inspection".
2. Start engine, and check there is no leak of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level again. Refer to LU-5, "
Inspection".
PBIC2657E
PBIC0782E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-42
< SERVICE INFORMATION >[VQ35DE]
IGNITION COIL
IGNITION COIL
ComponentINFOID:0000000001325720
Removal and InstallationINFOID:0000000001325721
REMOVAL
1. Remove engine cover with power tool. Refer to
EM-19, "Component".
2. Remove air duct (At the left bank side, remove ignition coil). Refer to EM-17, "
Component".
3. Move aside harness, harness bracket, and hoses located above ignition coil.
4. Disconnect harness connector from ignition coil.
5. Remove ignition coil. CAUTION:
Do not shock it.
INSTALLATION
Installation is the reverse order of removal.
1. Ignition coil 2. Spark plug 3. Rocker cover (left bank)
A. Left bank
PBIC4359E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

SPARK PLUG (PLATINUM-TIPPED TYPE)EM-43
< SERVICE INFORMATION > [VQ35DE]
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SPARK PLUG (PLATINUM-TIPPED TYPE)
ComponentINFOID:0000000001325722
Removal and InstallationINFOID:0000000001325723
REMOVAL
1. Remove engine cover with power tool. Refer to
EM-19, "Component".
2. Remove ignition coil. Refer to EM-42, "
Component".
3. Remove spark plug with a spark plug wrench (commercial ser- vice tool).
INSPECTION AFTER REMOVAL
Use the standard type spark plug for normal condition.
The hot type spark plug is suitable when fouling occurs with the standard type spark plug under conditions
such as:
 Frequent engine starts
 Low ambient temperatures
The cold type spark plug is suitable when spark knock occurs with the standard type spark plug under condi-
tions such as:
 Extended highway driving
 Frequent high engine revolution
1. Ignition coil 2. Spark plug 3. Rocker cover (left bank)
A. Left bank
PBIC4359E
SEM294A
Make NGK
Standard type PLFR5A-11
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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EM-44
< SERVICE INFORMATION >[VQ35DE]
SPARK PLUG (PLATI
NUM-TIPPED TYPE)
CAUTION:
 Do not drop or shock spark plug.
 Do not use a wire brush for cleaning.
 If plug tip is covered with car bon, spark plug cleaner may be
used.
 Checking and adjusting plug gap is not required between
change intervals.
INSTALLATION
Installation is the reverse order of removal.
Hot type PLFR4A-11
Cold type PLFR6A-11
Gap (Nominal) : 1.1 mm (0.043 in)
Cleaner air pressure:
Less than 588 kPa (6 kg/cm
2, 85 psi)
Cleaning time: Less than 20 seconds
SMA773C
SMA806CA
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

FUEL INJECTOR AND FUEL TUBEEM-45
< SERVICE INFORMATION > [VQ35DE]
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FUEL INJECTOR AND FUEL TUBE
ComponentINFOID:0000000001325724
CAUTION:
Do not remove or disassemble parts unless
instructed as shown in the figure.
Removal and InstallationINFOID:0000000001325725
REMOVAL
WARNING:
 Put a “CAUTION: FLAMMABLE” sign in the workshop.
 Be sure to work in a well ventilated area and furnish workshop with a CO
2 fire extinguisher.
 Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
 To avoid the danger of being scalded, do not drain engine coolant when the engine is hot.
1. Remove engine cover with power tool. Refer to EM-19, "
Component".
2. Release fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
3. Drain engine coolant, or when water hoses are disconnec ted, attach plug to prevent engine coolant leak-
age. Refer to CO-10, "
Changing Engine Coolant" and EM-19, "Component".
CAUTION:
Perform this step when the engine is cold.
1. Fuel damper 2. O-ring 3. Fuel sub-tube
4. EVAP hose 5. Intake manifold collector (lower) 6. Fuel feed hose (with damper)
7. Fuel tube 8. Spacer 9. Clip
10. O-ring (blue) 11. Fuel in jector 12. O-ring (brown)
13. Hose clamp 14. Bracket 15. Quick connector cap
16. Centralized under-floor piping
SBIA0580E
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EM-46
< SERVICE INFORMATION >[VQ35DE]
FUEL INJECTOR AND FUEL TUBE
4. Remove fuel feed hose (wit
h damper) from fuel sub-tube.
NOTE:
There is no fuel return route.
CAUTION:
 While hoses are disconnected, plug them to prevent fuel
from draining.
 Do not separate damper and hose.
5. When separating fuel feed hose (with damper) and centralized under-floor piping connection, disconnect
quick connector as the following:
a. Remove quick connector cap from quick connector connection on right member side.
b. Disconnect fuel feed hose (with damper) from bracket hose clamp.
c. Disconnect quick connector from centralized under-floor piping as follows: CAUTION:
Disconnect quick connector by using quick conn ector release [SST: — (J-45488)], not by picking
out retainer tabs.
i. With the sleeve side of quick connector release facing quick connector, install quick connector release
onto centralized under-floor piping.
ii. Insert quick connector release into quick connector until sleeve contacts and goes no further. Hold quick connector release on
that position.
CAUTION:
Inserting quick connector re lease hard will not disconnect
quick connector. Hold qui ck connector release where it
contacts and goes no further.
iii. Draw and pull out quick connector straight from centralized under-floor piping.
CAUTION:
 Pull quick connector holding “A” position as shown in thefigure.
 Do not pull with lateral force applied. O-ring inside quick connector may be damaged.
 Prepare container and cloth beforehand as fuel will leak out.
 Avoid fire and sparks.
 Keep parts away from heat source. Especially, be careful when welding is performed around
them.
 Do not expose parts to battery electrolyte or other acids.
 Do not bend or twist connection between quick connector and fuel feed hose (with damper) dur-
ing installation/removal.
KBIA1293E
PBIC2083E
PBIC1898E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

FUEL INJECTOR AND FUEL TUBEEM-47
< SERVICE INFORMATION > [VQ35DE]
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 To keep clean the connecting portion and to avoid dam-
age and foreign materials, cover them completely with
plastic bags or something similar.
6. Remove intake manifold collectors (upper and lower). Refer to EM-19, "
Component".
7. Disconnect harness connector from fuel injector.
8. Loosen mounting bolts in reverse order as shown in the figure, and remove fuel tube and fuel injector assembly.
CAUTION:
Do not tilt it, or remaining fu el in pipes may flow out from
pipes.
9. Remove spacers on intake manifold.
10. Remove fuel injector from fuel tube as follows:
a. Open and remove clip.
b. Remove fuel injector from fuel tube by pulling straight. CAUTION:
 Be careful with remaining fuel that may go out from fuel
tube.
 Be careful not to damage in jector nozzles during removal.
 Do not bump or drop fuel injector.
 Do not disassemble fuel injector.
11. Remove fuel sub-tube and fuel damper.
INSTALLATION
1. Install fuel damper and fuel sub-tube.  When handling new O-rings, be careful of the following caution:CAUTION:
 Handle O-ring with bare hands. Do not wear gloves.
 Lubricate O-ring with new engine oil.
PBIC1899E
KBIA1296E
PBIC2470E
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EM-48
< SERVICE INFORMATION >[VQ35DE]
FUEL INJECTOR AND FUEL TUBE
 Do not clean O-ring with solvent.
 Make sure that O-ring and its mating
part are free of foreign material.
 When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not
to twist or stretch O-ring. If O-ring was stretc hed while it was being attached, do not insert it
quickly into fuel tube.
 Insert new O-ring straight into fuel tube. Do not decenter or twist it.
 Insert fuel damper and fuel sub- tube straight into fuel tube.
 Tighten mounting bolts evenly in turn.
 After tightening mounting bolts, make sure that there is no gap between flange and fuel tube.
2. Install new O-rings to fuel injector, paying attention to the following. CAUTION:
 Upper and lower O-ring are different. Be careful not to confuse them.
 Handle O-ring with bare hands. Do not wear gloves.
 Lubricate O-ring with new engine oil.
 Do not clean O-ring with solvent.
 Make sure that O-ring and its mating part are free of foreign material.
 When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretc hed while it was being attached, do not insert it
quickly into fuel tube.
 Insert O-ring straight into fuel in jector. Do not decenter or twist it.
3. Install fuel injector to fuel tube as follows:
a. Insert clip into clip mounting groove on fuel injector.  Insert clip so that protrusion “A ” of fuel injector matches cutout
“A” of clip.
CAUTION:
 Do not reuse clip. Replace it with a new one.
 Be careful to keep clip from interfering with O-ring. If interference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached.  Insert it while matching it to the axial center.
 Insert fuel injector so that protrusion “B” of fuel tube matches
cutout “B” of clip.
 Make sure that fuel tube flange is securely fixed in flange fixing groove on clip.
c. Make sure that installation is complete by checking that fuel injector does not rotate or come off.
 Make sure that protrusions of fuel injectors are aligned withcutouts of clips after installation.
4. Install spacers on intake manifold.
5. Install fuel tube and fuel injector assembly to intake manifold. CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts.
Fuel tube side : Blue
Nozzle side : Brown
PBIC2545E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

FUEL INJECTOR AND FUEL TUBEEM-49
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 Tighten mounting bolts in two steps in numerical order as
shown in the figure.
6. Connect injector sub-harness.
7. Install intake manifold collectors (upper and lower). Refer to EM-19, "
Component".
8. Install fuel sub-tube on rear end of intake manifold collector (lower).
9. Connect fuel feed hose (with damper).  Handling procedure of O-ring is the same as that of fuel damper and fuel sub-tube.
 Insert fuel damper straight into fuel sub-tube.
 Tighten mounting bolts evenly in turn.
 After tightening mounting bolts, make sure t hat there is no gap between flange and fuel sub-tube.
10. Connect quick connector between fuel feed hose ( with damper) and centralized under-floor piping con-
nection as follows:
a. Make sure no foreign substances are deposited in and around centralized under-floor piping and quick connector, and no damage on them.
b. Thinly apply new engine oil around centralized under-floor piping from tip end to spool end.
c. Align center to insert quick connector st raightly into centralized under-floor piping.
 Insert quick connector to centralized under-floor piping until top spool is completely inside quick connector, and 2nd level
spool exposes right below quick connector.
CAUTION:
 Hold “A” position as shown in the figure when inserting
centralized under-floor pipi ng into quick connector.
 Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
 Insert until you hear a “click” sound and actually feel the
engagement.
 To avoid misidentification of engagement with a similar sound, be sure to perform the next step.
d. Pull quick connector by hand holding “A” position. Make sure it is completely engaged (connected) so that
it does not come out from centralized under-floor piping.
e. Install quick connector cap to quick connector connection.  Install quick connector cap with arrow on surface facing indirection of quick connector (fuel feed hose side).
CAUTION:
If quick connector cap cannot be installed smoothly, quick
connector may have not been installed correctly. Check the
connection again.
11. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Check on Fuel Leakage
1. Turn ignition switch “ON” (with the engine stopped). With fuel pressure applied to fuel piping, make sure there are no fuel leaks at connection points. 1st step : 10.1 N·m (1.0 kg-m, 7 ft-lb)
2nd step : 23.6 N·m (2.4 kg-m, 17 ft-lb)
KBIA1296E
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KBIA1298E
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