fuel tank removal INFINITI FX35 2008 Service Manual

COMBINATION METERSDI-19
< SERVICE INFORMATION >
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Engine Coolant Temperature Signal InspectionINFOID:0000000001328447
Symptom: Water temperature gauge indication is malfunction.
1.CHECK COMBINATION METER INPUT SIGNAL
1. Connect CONSULT-III, and start engine.
2. Select “METER/M&A” on CONSULT-III.
3. Using “W TEMP METER” on “Data Monitor”, compare the value of “Data Monitor” with water temperature
gauge pointer of combination meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2.CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
Select “Data Monitor” of CONSULT-“COOLAN TEMP/S ” of “ENGINE” and “W TEMP METER” of “METER/
M&A”.
OK or NG
OK >> Perform self-diagnosis of ECM. Refer to EC-117, "CONSULT-III Function (ENGINE)" (VQ35DE)
or EC-695, "
CONSULT-III Function (ENGINE)" (VK45DE).
NG >> Replace unified meter and A/C amp. Refer to DI-32, "
Removal and Installation of Unified Meter
and A/C Amp".
Fuel Level Sensor Signal InspectionINFOID:0000000001328448
Symptom:
 Fuel gauge indication is malfunctioning.
 Low-fuel warning lamp indication is irregular.
NOTE:
The following symptoms are not malfunctions.
Fuel gauge Depending on vehicle posture or driving circumstance, the fuel level in the tank varies, and the pointer may
fluctuate.
 If the vehicle is fueled with the ignition switch ON, the pointer will move slowly.
Low-fuel warning lamp
 Depending on vehicle posture or driving circumstance, t he fuel in the tank flows and the warning lamp ON
timing may change.
1.CHECK COMBINATION METER INPUT SIGNAL
1. Select “METER A/C AMP” on CONSULT-III.
2. Using “FUEL METER” on “Data Monitor”, compare t he value of “Data Monitor” with fuel gauge pointer of
combination meter.
OK or NG
Water temperature gauge pointer Reference value of data monitor [ °C ( °F)]
Hot Approx. 130 (266)
Middle Approx. 70 - 105 (158 - 221) Cold Approx. 50 (122)
Fuel gauge pointer Reference value of data monitor [lit.] Full Approx. 86
Three quarters Approx. 70 Half Approx. 48
A quarter Approx. 25 Empty Approx. 9
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COMBINATION METERSDI-21
< SERVICE INFORMATION >
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Fuel Gauge Pointer Fluctuates, Indicator Wrong Value or VariesINFOID:0000000001328449
1.CHECK FUEL GAUGE FLUCTUATION
Test drive vehicle to see if gauge fluctuates onl y during driving or at the instant of stopping.
Does the indication value vary only during driving or at the instant of stopping?
YES >> The pointer fluctuation may be caused by fuel level change in the fuel tank. Condition is normal.
NO >> Ask the customer about the situation when the symptom occurs in detail, and perform the trouble
diagnosis.
Fuel Gauge Does Not Move to FULL PositionINFOID:0000000001328450
1.QUESTION 1
Does it take a long time for the pointer to move to FULL position?
YES >> GO TO 2.
NO >> GO TO 3.
2.QUESTION 2
Was the vehicle fueled with the ignition switch ON?
YES >> Be sure to fuel the vehicle with the ignition swit ch OFF. Otherwise, it will take a long time to move
to FULL position because of the c haracteristic of the fuel gauge.
NO >> GO TO 3.
3.QUESTION 3
Is the vehicle parked on an incline?
YES >> Check the fuel level indication with vehicle on a level surface.
NO >> GO TO 4.
4.QUESTION 4
During driving, does the fuel gauge pointer move gradually toward EMPTY position?
YES >> Check the fuel level sensor unit. Refer to DI-21, "Electrical Component Inspection".
NO >> The float arm may interfere or bind with any of the components in the fuel tank.
Odo/Trip Meter and Illuminati on Control Switch InspectionINFOID:0000000001328451
Symptom: Illumination control does not operate.
1.CHECK ODO/TRIP METER AND I LLUMINATION CONTROL SWITCH
1. Remove odo/trip meter and illumination control switch. Refer to DI-24, "
Removal and Installation of Odo/
Trip Meter and Illumination Control Switch".
2. Check continuity odo/trip meter and illumination control switch. Refer to DI-21, "
Electrical Component
Inspection".
OK or NG
OK >> Replace combination meter.
NG >> Replace odo/trip meter and illumination control switch.
Electrical Component InspectionINFOID:0000000001328452
ODO/TRIP METER AND ILLUMINATION CONTROL SWITCH
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EC-16
Description ...........................................................1182
CONSULT-III Reference Value in Data Monitor
Mode ....................................................................
1182
Wiring Diagram ....................................................1183
Diagnosis Procedure ...........................................1183
Component Inspection .........................................1185
VARIABLE INDUCTION AIR CONTROL SYS-
TEM (VIAS) .....................................................
1187
Description ...........................................................1187
CONSULT-III Reference Va lue in Data Monitor
Mode ....................................................................
1188
Wiring Diagram ....................................................1189
Diagnosis Procedure ...........................................1190
Component Inspection .........................................1193
Removal and Installation .....................................1193
MIL AND DATA LINK CONNECTOR .............1194
Wiring Diagram ....................................................1194
SERVICE DATA AND SPECIFICATIONS
(SDS) ..............................................................
1196
Fuel Pressure .......................................................1196
Idle Speed and Ignition Timing ............................1196
Calculated Load Value .........................................1196
Mass Air Flow Sensor ..........................................1196
Intake Air Temperature Sensor ............................1196
Engine Coolant Temperature Sensor ..................1196
Fuel Tank Temperature Sensor ...........................1196
Crankshaft Position Sensor (POS) ......................1197
Camshaft Position Sensor (PHASE) ....................1197
A/F Sensor 1 Heater ............................................1197
Heated Oxygen sensor 2 Heater .........................1197
Throttle Control Motor ..........................................1197
Fuel Injector .........................................................1197
Fuel Pump ............................................................1197
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DTC P0181 FTT SENSOREC-297
< SERVICE INFORMATION > [VQ35DE]
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5.CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect “unified meter and A/C amp.” harness connector.
3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 5 and “unified meter and
A/C amp.” terminal 36. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
 Harness connectors B1, M11
 Harness for open or short between “fuel level sensor unit and fuel pump” and “unified meter and A/C amp.”
>> Repair open circuit or short to ground or short to power in harness or connector.
7.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-297, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace fuel level sensor unit.
8.CHECK INTERMITTENT INCIDENT
Refer to EC-139
.
>> INSPECTION END
Component InspectionINFOID:0000000001326114
FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 4 and 5 by heating with hot water as shown in the fig-
ure.
If NG, replace fuel level sensor unit.
Removal and InstallationINFOID:0000000001326115
FUEL TANK TEMPERATURE SENSOR
Refer to FL-4.
Continuity should exist.
Temperature
°C ( °F) Resistance k Ω
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
PBIB0931E
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DTC P0182, P0183 FTT SENSOREC-301
< SERVICE INFORMATION > [VQ35DE]
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3. Check harness continuity between “fuel level sensor
unit and fuel pump” terminal 5 and “unified meter and
A/C amp.” terminal 36. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
 Harness connectors B1, M11
 Harness for open or short between “fuel level sensor unit and fuel pump” and “unified meter and A/C amp.”
>> Repair open circuit or short to ground or short to power in harness or connector.
7.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-301, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace fuel level sensor unit.
8.CHECK INTERMITTENT INCIDENT
Refer to EC-139
.
>> INSPECTION END
Component InspectionINFOID:0000000001326121
FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 4 and 5 by heating with hot water as shown in the fig-
ure.
If NG, replace fuel level sensor unit.
Removal and InstallationINFOID:0000000001326122
FUEL TANK TEMPERATURE SENSOR
Refer to FL-4.
Continuity should exist.
Temperature
°C ( °F) Resistance k Ω
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
PBIB0931E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EC-390
< SERVICE INFORMATION >[VQ35DE]
DTC P0455 EVAP CONTROL SYSTEM
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and
fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-42, "
Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to EC-40, "
Description".
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.
6.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 7.
7.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
 EVAP canister vent control valve is installed properly. Refer to EC-44, "
Removal and Installation".
 EVAP canister vent control valve.
Refer to EC-364, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace EVAP cani ster vent control valve and O-ring.
8.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely.
NOTE:
Improper installation of the EV AP service port adapter to the
EVAP service port may cause leaking.
PBIB2097E
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EC-404
< SERVICE INFORMATION >[VQ35DE]
DTC P0461 FUEL LEVEL SENSOR
12. Check “FUEL LEVEL SE” output voltage and note it.
13. Confirm whether the voltage changes more than 0.03V during step 7 to 10 and 10 to 12.
If NG, go to EC-404, "
Diagnosis Procedure".
WITH GST
NOTE:
Start from step 8, if it is possibl e to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/8
Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line. Refer to EC-87, "
Fuel Pressure Check".
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch ON.
6. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel tank using proper equipment.
7. Confirm that the fuel gauge indication varies.
8. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
9. Confirm that the fuel gauge indication varies.
10. If NG, go to EC-404, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001326234
1.CHECK DTC WITH “UNIFIED METER AND A/C AMP.”
Refer to DI-27, "
CONSULT-III Function (METER/M&A)".
OK or NG
OK >> GO TO 2.
NG >> Go to DI-19, "
Fuel Level Sensor Signal Inspection".
2.CHECK INTERMITTENT INCIDENT
Refer to EC-139
.
>> INSPECTION END
Removal and InstallationINFOID:0000000001326235
FUEL LEVEL SENSOR
Refer to FL-4.
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EC-884
< SERVICE INFORMATION >[VK45DE]
DTC P0181 FTT SENSOR
>> Repair open circuit or short to ground or short to power in harness or connector.
5.CHECK FUEL TANK TEMPERATURE SENSOR
GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect “unified meter and A/C amp.” harness connector.
3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 5 and “unified meter and
A/C amp.” terminal 36. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
 Harness connectors B1, M11
 Harness for open or short between “fuel level sensor unit and fuel pump” and “unified meter and A/C amp.”
>> Repair open circuit or short to ground or short to power in harness or connector.
7.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-884, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace “fuel level sensor unit and fuel pump”.
8.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
Component InspectionINFOID:0000000001326711
FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 4 and 5 by heating with hot water.
Removal and InstallationINFOID:0000000001326712
FUEL TANK TEMPERATURE SENSOR
Refer to FL-4.
Continuity should exist.
Temperature
°C ( °F) Resistance k Ω
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
PBIB0931E
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EC-888
< SERVICE INFORMATION >[VK45DE]
DTC P0182, P0183 FTT SENSOR
3. Check harness continuity between “fuel level sensor
unit and fuel pump” terminal 5 and “unified meter and
A/C amp.” terminal 36. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
 Harness connectors B1, M11
 Harness for open or short between “fuel level sensor unit and fuel pump” and “unified meter and A/C amp.”
>> Repair open circuit or short to ground or short to power in harness or connector.
7.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-884, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace “fuel level sensor unit and fuel pump”.
8.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
Component InspectionINFOID:0000000001326718
FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 4 and 5 by heating with hot water.
Removal and InstallationINFOID:0000000001326719
FUEL TANK TEMPERATURE SENSOR
Refer to FL-4.
Continuity should exist.
Temperature
°C ( °F) Resistance k Ω
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
PBIB0931E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

DTC P0455 EVAP CONTROL SYSTEMEC-975
< SERVICE INFORMATION > [VK45DE]
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OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-620, "
Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to EC-618, "
Description".
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.
6.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 7.
7.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
 EVAP canister vent control valve is installed properly. Refer to EC-622, "
Removal and Installation".
 EVAP canister vent control valve.
Refer to EC-949, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace EVAP canister vent control valve and O-ring.
8.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port (2) securely.
 EVAP canister purge volume control solenoid valve (1)
NOTE:
Improper installation of the EV AP service port adapter to the
EVAP service port may cause leaking.
PBIB3238E
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