fuel INFINITI FX35 2008 Service Manual

EM-182
< SERVICE INFORMATION >[VK45DE]
EXHAUST MANIFOLD AND THREE WAY CATALYST
 Install exhaust manifold and tighten mounting nuts in numerical
order as shown in the figure.
NOTE:
Tighten mounting nuts No. 1 to 4 in two steps. The numerical order
No. 9 to 12 shown second steps.
Air Fuel Ratio Sensor and Heated Oxygen Sensor
 Install air fuel ratio sensors and heated oxygen sensors in the original position.
 Install referring the following if the installation positions cannot be identified.
CAUTION:
 Before installing a new air fuel ratio sensor and heated oxy-
gen sensor, clean exhaust system threads using oxygen sen-
sor thread cleaner (commercial service tool: J-43897-18 or J-
43897-12), and apply anti-seize lubricant (commercial service
tool).
 Do not over torque air fuel ra tio sensor and heated oxygen sensor. Doing so may cause damage to
the heated oxygen sensor, r esulting in “MIL” coming on.
A : Left bank
B : Right bank
: Engine front
PBIC3300E
Glass tube colorAir fuel ratio sensor 1 : Black
Heated oxygen sensor 2 : White
PBIC2652E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-190
< SERVICE INFORMATION >[VK45DE]
FUEL INJECTOR AND FUEL TUBE
FUEL INJECTOR AND FUEL TUBE
ComponentINFOID:0000000001325784
 Refer to
GI-8, "Component" for symbols in the figure.
CAUTION:
Do not remove or disassemble parts unless instructed as shown in the figure.
Removal and InstallationINFOID:0000000001325785
REMOVAL
WARNING:
 Put a “CAUTION: FLAMMABLE” sign in the workshop.
 Be sure to work in a well ventilate d area and furnish workshop with a CO
2 fire extinguisher.
 Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
 To avoid the danger of being scalded, do no t drain engine coolant when engine is hot.
1. Remove engine cover with power tool. Refer to EM-175, "
Component".
2. Release fuel pressure. Refer to EC-665, "
Fuel Pressure Check".
1. Fuel feed hose 2. Fuel feed hose bracket 3. Centralized under-floor piping
4. Quick connector cap 5. O-ring 6. Fuel tube (RH)
7. Spacer 8. Fuel feed damper 9. Fuel damper and fuel hose assembly
10. Clip 11. O-ring (Green) 12. Fuel injector
13. O-ring (Black) 14. Fuel tube (LH)
A. Refer to EM-190
PBIC4554E
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FUEL INJECTOR AND FUEL TUBEEM-191
< SERVICE INFORMATION > [VK45DE]
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3. Disconnect fuel feed hose on engine side as follows: (Perform
same procedure for the side of centralized under-floor piping as
well.)
a. Remove quick connector cap from quick connector connection.
b. Disconnect quick connector from fuel feed damper as follows:
CAUTION:
Disconnect quick connector by using quick connector release [S ST: J-45488], not by picking out
retainer tabs (centralized under-floor piping side).
i. With the sleeve side of quick connector release facing to quick connecto\
r, install quick connector release onto fuel tube.
ii. Insert quick connector releas e into quick connector until sleeve
contacts and goes no further. Hold quick connector release on
that position.
CAUTION:
Inserting quick connector re lease hard will not disconnect
quick connector. Hold qui ck connector release where it
contacts and goes no further.
iii. Draw and pull out quick connector straight from fuel feed damper.
CAUTION:
 Pull quick connector holding “A” position as shown in thefigure.
 Do not pull with lateral force applied. O-ring inside quick connector may be damaged.
 Prepare container and cloth be forehand as fuel will leak out.
 Avoid fire and sparks.
 Keep parts away from heat source. Especially, be careful when welding is performed around
them.
 Do not expose parts to battery electrolyte or other acids.
 Do not bend or twist connection between quick co nnector and fuel feed hose during installation/
removal.
PBIC4552E
SBIA0354E
KBIA0702E
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EM-192
< SERVICE INFORMATION >[VK45DE]
FUEL INJECTOR AND FUEL TUBE
 To keep clean the connecting
portion and to avoid dam-
age and foreign materials, cover them completely with
plastic bags or something similar.
4. Disconnect fuel damper and fuel hose assembly from fuel tubes (RH and LH). CAUTION:
 While hoses are disconnected, plug th em to prevent fuel from draining.
 Do not separate fuel damper and fuel hose.
5. Remove intake manifold (upper) with power tool. Refer to EM-175, "
Component".
6. Disconnect harness connector from fuel injector.
7. Loosen mounting bolts in reverse order as shown in the figure, and remove fuel tube and fuel injector assembly.
CAUTION:
Do not tilt it, or remaining fuel in pipes may flow out from
pipes.
8. Remove spacers on intake manifold (lower).
9. Remove fuel injector from fuel tube as follows:
a. Open and remove clip.
b. Remove fuel injector from fuel tube by pulling straight. CAUTION:
 Be careful with remaining fuel that may go out from fuel
tube.
 Be careful not to damage injector nozzles during removal.
 Do not bump or drop fuel injector.
 Do not disassemble fuel injector.
10. Remove fuel feed damper.
INSTALLATION
1. Install fuel feed damper.
PBIC2205E
A. : Right bank
B. : Left bank : Engine front
PBIC3303E
PBIC1264E
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FUEL INJECTOR AND FUEL TUBEEM-193
< SERVICE INFORMATION > [VK45DE]
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 When handling new O-rings, be careful of the following caution.
CAUTION:
 Handle O-ring with bare hands. Do not wear gloves.
 Lubricate O-ring with new engine oil.
 Do not clean O-ring with solvent.
 Make sure that O-ring an d its mating part are free of foreign material.
 When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not
to twist or stretch O-ring. If O-ring was stretc hed while it was being attached, do not insert it
quickly into fuel tube.
 Insert new O-ring strai ght into fuel tube. Do not decenter or twist it.
 Insert fuel feed damper straight into fuel tube (RH).
 Tighten mounting bolts evenly in turn.
 After tightening mounting bolts, make sure that there is no gap between flange and fuel tube (RH).
2. Install new O-rings to fuel injector paying attention to the following caution. CAUTION:
 Upper and lower O-ring are different . Be careful not to confuse them.
 Handle O-ring with bare hands. Never wear gloves.
 Lubricate O-ring with new engine oil.
 Do not clean O-ring with solvent.
 Make sure that O-ring and its mating part are free of foreign material.
 When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretche d while it was being attached, do not insert it
quickly into fuel tube.
 Insert O-ring straight into fuel in jector. Do not decenter or twist it.
3. Install fuel injector to fuel tube as follows:
a. Insert clip into clip mounting groove on fuel injector.  Insert clip so that “protrusion A” of fuel injector matches “cut-
out A” of clip.
CAUTION:
 Do not reuse clip. Replace it with a new one.
 Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached.  Insert it while matching it to the axial center.
 Insert fuel injector so that “p rotrusion B” of fuel tube matches
“cutout B” of clip.
 Make sure that fuel tube flange is securely fixed in flange fixing
groove on clip.
c. Make sure that installation is complete by checking that fuel injector does not rotate or come off.
 Make sure that protrusions of fuel injectors are aligned with
cutouts of clips after installation.
4. Install spacers on intake manifold (lower).
5. Install fuel tube and fuel injector assembly to intake manifold (lower). CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts.
Fuel tube side : Black
Nozzle side : Green
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EM-194
< SERVICE INFORMATION >[VK45DE]
FUEL INJECTOR AND FUEL TUBE
 Tighten mounting bolts in two steps in numerical order as
shown in the figure.
6. Connect fuel feed hose on engine side as follows: (Unless otherwise indicated, the installation to the engine side and centralized under-floor piping side is exactly alike.)
a. Make sure no foreign substances are deposited in and around fuel tube and quick connector, and no dam- age on them.
b. Thinly apply new engine oil around fuel tube from tip end to spool end.
c. Align center to insert quick connector straightly into fuel tube. Engine side:
 Insert fuel tube into quick connector until top spool is com-
pletely inside quick connector, and 2nd level spool exposes
right below quick connector.
CAUTION:
 Hold “A” position as shown in the figure when inserting
fuel tube into quick connector.
 Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
 Insert until you hear a “click” sound and actually feel the
engagement.
 To avoid misidentification of engagement with a si milar sound, be sure to perform the next step.
Centralized under-floor piping side:
 Visually confirm that the two retainer tabs are connected to the connector.
CAUTION:
 Carefully align center to avoid inclined insertion to prevent dama ge to O-ring inside quick con-
nector.
 Insert until you hear a “click” soun d and actually feel the engagement.
 To avoid misidentification of engagement with a si milar sound, be sure to perform the next step.
d. Pull quick connector by hand holding position. Make su re it is completely engaged (connected) so that it
does not come out from fuel tube.
e. Install quick connector cap on quick connector connection. CAUTION:
If cap cannot be installed smoothly, quick connector may
have not been installed corr ectly. Check connection again.
f. Install fuel feed hose to hose clamps.
7. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Check on Fuel Leakage
1. Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leakage at connection points.
NOTE:
Use mirrors for checking at points out of clear sight.
A : Right bank
B : Left bank
: Engine front
1st step : 10.1 N·m (1.0 kg-m, 7 ft-lb)
2nd step : 23.5 N·m (2.4 kg-m, 17 ft-lb)
PBIC3303E
KBIA0272E
SBIA0354E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

FUEL INJECTOR AND FUEL TUBEEM-195
< SERVICE INFORMATION > [VK45DE]
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2. Start engine. With engine speed increased, check again for fuel leakage at connection points.
CAUTION:
Do not touch engine immediately after st opped, as engine becomes extremely hot.
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EM-196
< SERVICE INFORMATION >[VK45DE]
ROCKER COVER
ROCKER COVER
ComponentINFOID:0000000001325786
Removal and InstallationINFOID:0000000001325787
REMOVAL
1. Remove engine cover with power tool. Refer to
EM-169, "Component".
2. Release the fuel pressure. Refer to EC-665, "
Fuel Pressure Check".
3. Refer to the following for incidental works related to left bank.
a. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator
assembly. Refer to EM-173, "
Component".
b. Move harness on upper rocker cover and its peripheral aside.
c. Remove harness brackets from camshaft bracket (No. 6). Refer to EM-211, "
Component".
d. Remove electric throttle control actuator. Refer to EM-175, "
Component".
e. Remove ignition coil. Refer to EM-187, "
Component".
f. Remove PCV hose from PCV valve.
4. Refer to the following for incidental works related to right bank.
a. Move harness on upper rocker cover and its peripheral aside.
b. Remove ignition coil EM-187, "
Component".
c. Remove PCV hose from PCV valve.
5. Remove PCV valves and O-rings from rocker covers (right and left bank), if necessary.
6. Remove oil filler cap and oil catcher from rocker cover (right bank), if necessary.
1. Rocker cover (left bank) 2. PCV valve 3. O-ring
4. Rocker cover gasket (left bank) 5. Rocker cover (right bank) 6. PCV valve
7. O-ring 8. Oil filler cap 9. Oil catcher
10. Rocker cover gasket (right bank)
PBIC2353E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-210
< SERVICE INFORMATION >[VK45DE]
TIMING CHAIN
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in guide may gen-
erate a pounding noise during and just after engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak. Before starting engine, check oil/fluid levels incl
uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants"
 Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
 Run engine to check for unusual noise and vibration.
 Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
 Bleed air from lines and hoses of applic able lines, such as in cooling system.
 After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc. Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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EM-218
< SERVICE INFORMATION >[VK45DE]
CAMSHAFT
a. Release fuel pressure. Refer to
EC-665, "Fuel Pressure Check".
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-199, "
Component".
4. Crank the engine, and then make sure that engine oil comes out from intake valve timing control cover oil hole. End crank after
checking.
WARNING:
Be careful not to touch rotati ng parts (drive belt, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine co mponents and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
 Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not come out from intake valve timing control cover oil hole. Refer to LU-21, "
Lubrication Circuit".
5. Remove components between intake valve timing c ontrol solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
 Clean oil groove if necessary. Refer to LU-21, "
Lubrication Circuit".
6. After inspection, install removed parts.
Valve ClearanceINFOID:0000000001325792
INSPECTION
In cases of removing/installing or replacing camshaft and valve-related parts, or of unusual engine conditions
due to changes in valve clearance (found malfunctions dur ing starting, idling or causing noise), perform
inspection as follows:
1. Remove rocker covers (right and left bank). Refer to EM-196, "
Component".
2. Measure the valve clearance as follows:
a. Set No. 1 cylinder at TDC of its compression stroke.  Rotate crankshaft pulley in clockwise to align TDC identifica-
tion notch (without paint mark) with timing indicator on front
cover.
 Make sure that both intake and exhaust cam noses of No. 1 cylinder (engine front side of left bank) are located as shown in
the figure.
 If not, turn crankshaft one revolution (360 degrees) and align
as shown in the figure.
PBIC2848E
PBIC2341E
KBIA0400J
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