cooling INFINITI FX35 2008 Workshop Manual

CO-38
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ENGINE COOLANT
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to "FLUSHING COOLING SYSTEM".
REFILLING ENGINE COOLANT
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-242, "
Dis-
assembly and Assembly".
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air relief plug on heater hose.
4. Fill thermostat housing and reservoir tank to specified level. Refill engine coolant up to fill er neck of thermostat housing.
 Pour engine coolant through engine coolant filler neck slowly of less than 2 (2-1/8 US qt, 1-3/4
Imp qt) a minute to allo w air in system to escape.
 Use Genuine NISSAN Long Life Anti freeze/Coolant or equivalent mixed with water (distilled or
demineralized). Refer to MA-9, "
Fluids and Lubricants".
 When engine coolant overflows air relief hole on heater hose, install air relief plug.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming- up time is approximately 10 minutes at 3,000
rpm.
 Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50 °C (122 °F).
 Cool down using a fan to reduce the time.
 If necessary, refill engine coolant up to filler neck of thermostat housing. Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
PBIC1530E
Engine coolant capacity
(With reservoir tank at “MAX” level):Approx. 10.0 (10-5/8 US qt, 8-3/4 Imp qt)
Reservoir tank engine coolant capacity
(At “MAX” level):0.8 (7/8 US qt, 3/4 lmp qt)
SMA412B
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ENGINE COOLANTCO-39
< SERVICE INFORMATION > [VK45DE]
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8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer
drops.
10. Check cooling system for leaks with engine running.
11. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.
 Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating steps 4 through 7 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug. CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block ar e removed, close and tighten them. Refer to EM-242, "
Dis-
assembly and Assembly".
2. Remove air relief plug on heater hose.
3. Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill
thermostat housing and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the system. Refer to "DRAINING ENGINE COOLANT".
8. Repeat steps 1 through 7 until clear water begins to drain from radiator. Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
PBIC1530E
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RADIATORCO-43
< SERVICE INFORMATION > [VK45DE]
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CAUTION:
When installing a radiator cap, thoroughly wipe out
the radiator filler neck to remove any waxy residue
or foreign material.
Checking RadiatorINFOID:0000000001325874
Check radiator for mud or clogging. If necessary, clean radiator as follows:
CAUTION:
 Be careful not to bend or damage the radiator fins.
 When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radia-
tor shroud and horns. Then tape the harness and electrical connectors to prevent water from enter-
ing.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.  Use compressed air lower than 490 kPa (5 kg/cm
2, 71 psi) and keep distance more than 30 cm (11.8 in).
5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.
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CO-48
< SERVICE INFORMATION >[VK45DE]
COOLING FAN
COOLING FAN
Component (Crankshaft Driven type)INFOID:0000000001325877
Removal and InstallationINFOID:0000000001325878
REMOVAL
1. Remove air duct (inlet). Refer to
EM-173, "Component".
2. Remove engine front undercover with power tool.
3. Remove radiator shroud (lower). Refer to CO-40, "
Component".
4. Remove drive belts. Refer to EM-170, "
Component".
5. Remove fan coupling and cooling fan assembly. CAUTION:
Do not damage or scratch ra diator core when removing.
6. Remove cooling fan from fan coupling.
INSPECTION AFTER REMOVAL
Fan Coupling
Inspect fan coupling for oil leakage and bimetal conditions.
 If anything is found, replace fan coupling.
Cooling Fan
Inspect cooling fan for crack or unusual bend.
 If anything is found, replace cooling fan.
INSTALLATION
Note the following, install in the reverse order of removal.
 Install cooling fan with its front mark “F” facing fr ont of vehicle. Refer to "Removal and Installation".
1. Cooling fan 2. Fan coupling 3. Fan and water pump pulley
4. Water pump
PBIC1537E
SLC072
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COOLING FANCO-49
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Component (Motor Driven Type)INFOID:0000000001325879
Removal and InstallationINFOID:0000000001325880
REMOVAL
1. Remove front grille. Refer to
EI-22, "Component Parts Location".
2. Disconnect harness connector from fan motor.
3. Remove cooling fan assembly. CAUTION:
Do not damage or scratch A/C condenser when removed.
INSTALLATION
Install in the reverse order of removal.
 Cooling fan is controlled by ECM. For details. Refer to EC-1030, "
Description".
Disassembly and Assembly (Motor Driven Type)INFOID:0000000001325881
DISASSEMBLY
1. Remove cooling fan from fan motor.
2. Remove fan motor from fan grille.
INSPECTION AFTER DISASSEMBLY
Cooling Fan
Inspect cooling fan for crack or unusual bend.
 If anything is found, replace cooling fan.
ASSEMBLY
Assemble in the reverse order of disassembly.
1. Cooling fan 2. Fan grille 3. Fan motor
PBIC1666E
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CO-50
< SERVICE INFORMATION >[VK45DE]
WATER PUMP
WATER PUMP
ComponentINFOID:0000000001325882
Removal and InstallationINFOID:0000000001325883
CAUTION:
 When removing water pump, be careful no
t to get engine coolant on drive belts.
 Water pump can not be disassembled and should be replaced as a unit.
 After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter (commercial service tool).
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-37, "Chang-
ing Engine Coolant" and EM-242, "Disassembly and Assembly".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belts.
2. Remove following parts:  Engine front undercover
 Air duct (inlet): Refer to EM-173, "
Component".
 Alternator, water pump and A/C compressor belt: Refer to EM-170, "
Component".
3. Remove fan coupling with cooling fan, and then fan and water pump pulley.
4. Remove water pump.  Engine coolant will leak from cylinder block, so have a receptacle ready under vehicle.
CAUTION:
 Handle the water pump vane so that it does not contact any other parts.
 Do not disassemble water pump.
INSPECTION AFTER REMOVAL
1. Fan and water pump pulley 2. Water pump 3. Gasket
PBIC1538E
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DI-86
< SERVICE INFORMATION >
LANE DEPARTURE WARNING SYSTEM
Perform self-diagnosis of ABS actuator and electric unit (control unit). Refer to \
BRC-26, "CONSULT-III Func-
tions (ABS)".
Self
-diagnosis results
No malfunction detected >> GO TO 2.
Malfunction detected >> Check applicable parts, and repair or replace corresponding parts.
2.CHECK TCM (CONSULT-III)
Perform self-diagnosis of TCM. Refer to AT-84, "
CONSULT-III Function (TRANSMISSION)".
Self
-diagnosis results
No malfunction detected >> Replace LDW camera unit.
Malfunction detected >> Check applicable parts, and repair or replace corresponding parts.
DTC [C1B03] ABNRML TEMP DETECTINFOID:0000000001328507
1.COOLING CAMERA UNIT
1. Cooling camera unit.
2. Erase DTC and perform self-diagnosis the LDW camera unit.
Self
-diagnosis results
No malfunction detected >> INSPECTION END
Malfunction detected >> Replace LDW camera unit.
DTC [U1000] CAN COMM CIRCUITINFOID:0000000001328508
1.CHECK CAN COMMUNICATION
1. Turn ignition switch ON and wait for 2 seconds or more.
2. Check “Self Diagnostic Result” of “LDW”.
>> Go to “LAN SYSTEM”. Refer to LAN-43, "
CAN System Specification Chart".
DTC [U1010] CONTROL UNIT (CAN)INFOID:0000000001328509
Replace LDW camera unit, when “[U1010] CONTROL UNI T (CAN)” is displayed on self-diagnosis display.
LDW Chime Circuit InspectionINFOID:0000000001328510
1.CHECK LDW CHIME OPERATION
Check LDW chime operation “BUZZER DRIVE” in “Active Test” mode with CONSULT-III.
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
2.CHECK LDW CHIME POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect LDW chime connector.
3. Turn ignition switch ON. “BUZZER DRIVE”
Select “On” : LDW chime is activated.
Select “Off” : LDW chime is not activated.
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TROUBLE DIAGNOSISEC-95
< SERVICE INFORMATION > [VQ35DE]
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Fail-Safe ChartINFOID:0000000001325929
When the DTC listed below is detected, the EC
M enters fail-safe mode and the MIL lights up.
 When there is an open circuit on MIL circuit, the ECM c annot warn the driver by MIL lighting up when there
is malfunction on engine control system.
Therefore, when electrical controlled throttle and pa rt of ECM related diagnoses are continuously detected
as NG for 5 trips, ECM warns the driver that engi ne control system malfunctions and MIL circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnos es except MIL circuit are detected and demands the
driver to repair the malfunction.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102
P0103 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118 Engine coolant tempera-
ture sensor circuit Engine coolant temperature will be determined by ECM based on the following condition.
CONSULT-III displays the engine coolant temperature decided by ECM.
Condition Engine coolant temperature decided
(CONSULT-III display)
Just as ignition switch is turned ON
or START 40
°C (104 °F)
Approx. 4 minutes or more after
engine starting. 80
°C (176 °F)
Except as shown above 40 - 80
°C (104 - 176 °F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P0643 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2100
P2103 Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2101 Electric th rottle control
function ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2118 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2119 Electric thro ttle control ac-
tuator (When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the
engine stalls.
The engine can restart in N or P position, and engine speed will not exceed 1,000 rpm or
more.
P2122
P2123
P2127
P2128
P2138 Accelerator pedal position
sensor
The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
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TROUBLE DIAGNOSISEC-99
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1 - 6: The numbers refer to the order of inspection. Exhaust Exhaust manifold/Tube/Muffler/
Gasket 55555 55 5 EM-26
,
EX-
3Three way catalyst
Lubrica-
tion Oil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5 EM-30
,
LU-
15, LU-8,
LU-12
Oil level (Low)/Filthy oil LU-5
Cooling
Radiator/Hose/Radiator filler cap
55555 55 45 CO-13,
CO-16
Thermostat 5 CO-27
Water pumpCO-22
Water galleryCO-29
Cooling fan 5EC-210
Coolant level (Low)/Contaminat-
ed coolant5
CO-10
IVIS (Infiniti Vehicle Immobilizer System —
NATS) 11 EC-53 or
BL-185
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
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TROUBLE DIAGNOSISEC-119
< SERVICE INFORMATION > [VQ35DE]
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X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-III screen in freeze frame
data
mode only if a 1st trip DTC or DTC is detected. For details, refer to “Freeze Frame Data and 1st Trip Freeze Frame Data”.
*3: Always “CMPLT ” is displayed.
WORK SUPPORT MODE
Work Item
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Fuel injector ××
Power transistor (Ignition timing) ××
Throttle contro l motor relay ××
Throttle control motor ×
EVAP canister purge volume con-
trol solenoid valve ××××
Air conditioner relay ×
Fuel pump relay ×××
Cooling fan relay ×××
Air fuel ratio (A/F) sensor 1 heater ××
×*
3
Heated oxygen sensor 2 heater ××
×*3
EVAP canister vent control valve ×× ××
Intake valve timing control solenoid
valve ×××
Calculated load value ××
Item
DIAGNOSTIC TEST MODE
WORK SUP-
PORT SELF-DIAGNOSTIC
RESULTS DATA
MONI- TOR ACTIVE
TEST DTC & SRT
CONFIRMATION
DTC*
1FREEZE FRAME
DATA*
1
SRT
STATUS DTC
WORK SUP-
PORT
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE  FUEL PUMP WILL STOP BY TOUCHING “START” DUR- ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS. When releasing fuel pressure from
fuel line
IDLE AIR VOL LEARN  THE IDLE AIR VOLUME THAT KEEPS THE ENGINE WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM. When learning the idle air volume
SELF-LEARNING CONT  THE COEFFICI ENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT. When clearing the coefficient of
self-learning control value
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