engine overheat INFINITI FX35 2008 Service Manual

TROUBLE DIAGNOSISATC-79
< SERVICE INFORMATION >
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High-pressure Side is Too High and Low-pressure Side is Too Low
High-pressure Side is Too Low and Low-pressure Side is Too High
Both High- and Low-pressure Sides are Too Low
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure sides
are too high. The pressure returns to nor-
mal soon after water is
splashed on condenser.
Excessive refrigerant charge in
refrigeration cycle.
Reduce refrigerant until speci-
fied pressure is obtained.
Air suction by cooling fan is in-
sufficient. Insufficient condenser cooling
performance.
↓
1. Condenser fins are
clogged.
2. Improper fan rotation of cooling fan.  Clean condenser.
 Check and repair cooling fan
as necessary.
 Low-pressure pipe is not cold.
 When compressor is stopped high-pressure val-
ue quickly drops by approx-
imately 196 kPa (2 kg/cm
2,
28 psi). It then decreases
gradually thereafter. Poor heat exchange in con-
denser
(After compressor operation
stops, high-pressure decreas-
es too slowly.).
↓
Air in refrigeration cycle.
Evacuate repeatedly and re-
charge system.
Engine tends to overheat. Engine cooling systems mal-
function. Check and repair each engine
cooling system.
 An area of the low-pressure pipe is colder than areas
near the evaporator outlet.
 Low-pressure pipe is some- times covered with frost.  Excessive liquid refrigerant
on low-pressure side.
 Excessive refrigerant dis- charge flow.
 Expansion valve is open a lit- tle compared with the speci-
fication.
↓
Improper expansion valve ad-
justment. Replace expansion valve.
AC359A
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too high and
low-pressure side is too low.
Upper side of condenser and
high-pressure side are hot,
however, liquid tank is not so
hot.High-pressure tube or parts lo-
cated between compressor
and condenser are clogged or
crushed. Check and repair or replace
malfunctioning parts.
 Check lubricant for contami- nation.
AC360A
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too low and
low-pressure side is too high. High- and low-pressure sides
become equal soon after com-
pressor operation stops.Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings.
Replace compressor.
No temperature difference be-
tween high- and low-pressure
sides. Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings.
Replace compressor.
AC356A
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CO-1
ENGINE
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SECTION CO
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CONTENTS
ENGINE COOLING SYSTEM
VQ35DE
SERVICE INFORMATION .. ..........................
3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Liquid Gasket .....................................3
PREPARATION ...................................................5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................5
OVERHEATING CAUSE ANALYSIS ..................7
Troubleshooting Chart ......................................... ......7
COOLING SYSTEM ....................................... .....9
Cooling Circuit ..................................................... ......9
System Chart ............................................................9
ENGINE COOLANT ...........................................10
Inspection ............................................................ ....10
Changing Engine Coolant .......................................10
RADIATOR .........................................................13
Component .......................................................... ....13
Removal and Installation .........................................13
Checking Radiator Cap ...........................................14
Checking Radiator ...................................................15
RADIATOR (ALUMINUM TYPE) ........................16
Component .......................................................... ....16
Disassembly and Assembly ....................................16
COOLING FAN ...................................................20
Component .......................................................... ....20
Removal and Installation .........................................20
Disassembly and Assembly ....................................20
WATER PUMP ...................................................22
Component .......................................................... ....22
Removal and Installation .........................................22
WATER INLET AND THERMOSTAT ASSEM-
BLY ....................................................................
27
Component .......................................................... ....27
Removal and Installation .........................................27
WATER OUTLET AND WATER PIPING ..........29
Component ..............................................................29
Removal and Installation .........................................29
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
31
Standard and Limit ..................................................31
VK45DE
SERVICE INFORMATION .. .........................
32
PRECAUTIONS .................................................32
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ....
32
PREPARATION .................................................33
Special Service Tool ................................................33
Commercial Service Tool ........................................33
OVERHEATING CAUSE ANALYSIS ................34
Troubleshooting Chart .............................................34
COOLING SYSTEM ..........................................36
Cooling Circuit .........................................................36
System Chart ...........................................................36
ENGINE COOLANT ..........................................37
Inspection ................................................................37
Changing Engine Coolant ........................................37
RADIATOR ....................................... .................40
Component .......................................................... ....40
Removal and Installation .........................................40
Checking Radiator Cap ...........................................42
Checking Radiator ...................................................43
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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OVERHEATING CAUSE ANALYSISCO-7
< SERVICE INFORMATION > [VQ35DE]
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OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000001325842
Symptom Check items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat stuck closed —
Damaged fins
Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio ———
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolant Engine coolant leaks Cooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaks into cool-
ing systemCylinder head deterioration
Cylinder head gasket deteri-
oration
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

CO-8
< SERVICE INFORMATION >[VQ35DE]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engine
Abusive driving
High engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Powertrain sy stem malfunc-
tion
—
Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flow Blocked bumper —
—
Blocked radiator grille
Installed car brassiere
Mud contamination or paper
clogging
Blocked radiator —
Blocked condenser Blocked air flow
Installed large fog lamp
Symptom Check items
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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ENGINE COOLANTCO-11
< SERVICE INFORMATION > [VQ35DE]
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3. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling sys tem. Refer to "FLUSHING COOLING SYSTEM".
REFILLING ENGINE COOLANT
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-123, "
Dis-
assembly and Assembly".
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air relief plug on heater hose.
4. Fill radiator, and reservoir tank if removed, to specified level. Pour engine coolant through engine coolant filler neck
slowly of less than 2 (2-1/8 US qt, 1-3/4 lmp qt) a minute
to allow air in system to escape.
 Use Genuine NISSAN Long Li fe Antifreeze/Coolant or
equivalent mixed with water (dis tilled or demineralized).
Refer to MA-9, "
Fluids and Lubricants".
 When engine coolant overflows air relief hole on heater hose, install air relief plug with new O-ring.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warm ing-up time is approximately 10 minutes at 3,000
rpm.
 Make sure thermostat opening condition by touching r adiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop the engine and cool down to less than approximately 50 °C (122 °F).
Radiator drain plug:
: 1.18 N·m (0.12 kg-m, 10 in-lb)
SBIA0445E
Engine coolant capacity
(With reservoir tank at “MAX” level): Approximately 8.6 (9-1/8 US qt, 7-5/8 lmp qt)
SMA182B
Reservoir tank engine coolant capacity
(At “MAX” level): 0.8 (7/8 US qt, 3/4 lmp qt)
Air relief plug: : 1.19 N·m (0.12 kg-m, 11 in-lb)
SMA412B
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

CO-34
< SERVICE INFORMATION >[VK45DE]
OVERHEATING CAUSE ANALYSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000001325866
Symptom Check items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat and water con-
trol valve stuck closed
—
Damaged fins Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio ———
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolant Engine coolant leaksCooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for da
mage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaks into cool-
ing system Cylinder head deterioration
Cylinder head gasket deteri-
oration
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

OVERHEATING CAUSE ANALYSISCO-35
< SERVICE INFORMATION > [VK45DE]
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Except cool-
ing system
parts mal-
function — Overload on engine
Abusive driving
High engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Powertrain system malfunc-
tion
—
Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flow Blocked bumper —
—
Blocked radiator grille
Installed car brassiere
Mud contamination or paper
clogging
Blocked radiator —
Blocked condenser Blocked air flow
Installed large fog lamp
Symptom Check items
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

CO-38
< SERVICE INFORMATION >[VK45DE]
ENGINE COOLANT
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to "FLUSHING COOLING SYSTEM".
REFILLING ENGINE COOLANT
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-242, "
Dis-
assembly and Assembly".
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air relief plug on heater hose.
4. Fill thermostat housing and reservoir tank to specified level. Refill engine coolant up to fill er neck of thermostat housing.
 Pour engine coolant through engine coolant filler neck slowly of less than 2 (2-1/8 US qt, 1-3/4
Imp qt) a minute to allo w air in system to escape.
 Use Genuine NISSAN Long Life Anti freeze/Coolant or equivalent mixed with water (distilled or
demineralized). Refer to MA-9, "
Fluids and Lubricants".
 When engine coolant overflows air relief hole on heater hose, install air relief plug.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming- up time is approximately 10 minutes at 3,000
rpm.
 Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50 °C (122 °F).
 Cool down using a fan to reduce the time.
 If necessary, refill engine coolant up to filler neck of thermostat housing. Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
PBIC1530E
Engine coolant capacity
(With reservoir tank at “MAX” level):Approx. 10.0 (10-5/8 US qt, 8-3/4 Imp qt)
Reservoir tank engine coolant capacity
(At “MAX” level):0.8 (7/8 US qt, 3/4 lmp qt)
SMA412B
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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EC-6
Diagnosis Procedure .............................................420
DTC P0605 ECM ..............................................422
Component Description ....................................... ..422
On Board Diagnosis Logic .....................................422
DTC Confirmation Procedure ................................422
Diagnosis Procedure .............................................423
DTC P0643 SENSOR POWER SUPPLY ........424
On Board Diagnosis Logic ................................... ..424
DTC Confirmation Procedure ................................424
Wiring Diagram ......................................................425
Diagnosis Procedure .............................................426
DTC P0850 PNP SWITCH ...............................429
Component Description ....................................... ..429
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
429
On Board Diagnosis Logic .....................................429
DTC Confirmation Procedure ................................429
Overall Function Check .........................................430
Wiring Diagram ......................................................431
Diagnosis Procedure .............................................432
DTC P1148, P1168 CLOSED LOOP CON-
TROL ................................................................
434
On Board Diagnosis Logic ................................... ..434
DTC P1211 TCS CONTROL UNIT ..................435
Description ........................................................... ..435
On Board Diagnosis Logic .....................................435
DTC Confirmation Procedure ................................435
Diagnosis Procedure .............................................435
DTC P1212 TCS COMMUNICATION LINE .....436
Description ........................................................... ..436
On Board Diagnosis Logic .....................................436
DTC Confirmation Procedure ................................436
Diagnosis Procedure .............................................436
DTC P1217 ENGINE OVER TEMPERATURE .437
Description ........................................................... ..437
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
438
On Board Diagnosis Logic .....................................438
Overall Function Check .........................................439
Wiring Diagram ......................................................440
Diagnosis Procedure .............................................441
Main 12 Causes of Overheating ............................445
Component Inspection ...........................................446
DTC P1225 TP SENSOR .................................447
Component Description ....................................... ..447
On Board Diagnosis Logic .....................................447
DTC Confirmation Procedure ................................447
Diagnosis Procedure .............................................447
Removal and Installation .......................................448
DTC P1226 TP SENSOR .................................449
Component Description ....................................... ..449
On Board Diagnosis Logic .....................................449
DTC Confirmation Procedure ............................... .449
Diagnosis Procedure .............................................449
Removal and Installation .......................................450
DTC P1421 COLD START CONTROL ............451
Description ........................................................... .451
On Board Diagnosis Logic ....................................451
DTC Confirmation Procedure ................................451
Diagnosis Procedure .............................................451
DTC P1564 ICC STEERING SWITCH ..............453
Component Description ....................................... .453
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
453
On Board Diagnosis Logic ....................................453
DTC Confirmation Procedure ................................453
Wiring Diagram .....................................................455
Diagnosis Procedure .............................................456
Component Inspection ..........................................458
DTC P1564 ASCD STEERING SWITCH ..........459
Component Description ....................................... .459
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
459
On Board Diagnosis Logic ....................................459
DTC Confirmation Procedure ................................459
Wiring Diagram .....................................................460
Diagnosis Procedure .............................................461
Component Inspection ..........................................463
DTC P1568 ICC FUNCTION .............................464
On Board Diagnosis Logic ................................... .464
DTC Confirmation Procedure ................................464
Diagnosis Procedure .............................................464
DTC P1572 ICC BRAKE SWITCH ...................465
Component Description ....................................... .465
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
465
On Board Diagnosis Logic ....................................465
DTC Confirmation Procedure ................................465
Wiring Diagram .....................................................467
Diagnosis Procedure .............................................468
Component Inspection ..........................................472
DTC P1572 ASCD BRAKE SWITCH ...............474
Component Description ....................................... .474
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
474
On Board Diagnosis Logic ....................................474
DTC Confirmation Procedure ................................474
Wiring Diagram .....................................................476
Diagnosis Procedure .............................................477
Component Inspection ..........................................480
DTC P1574 ICC VEHICLE SPEED SENSOR ..481
Component Description ........................................481
On Board Diagnosis Logic ....................................481
DTC Confirmation Procedure ................................481
Diagnosis Procedure .............................................481
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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EC-13
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DTC P0462, P0463 FUEL LEVEL SENSOR .. ..990
Component Description ....................................... ..990
On Board Diagnosis Logic ....................................990
DTC Confirmation Procedure ................................990
Diagnosis Procedure .............................................990
Removal and Installation .......................................991
DTC P0500 VSS ...............................................992
Description .......................................................... ..992
On Board Diagnosis Logic ....................................992
DTC Confirmation Procedure ................................992
Overall Function Check .........................................993
Diagnosis Procedure .............................................993
DTC P0506 ISC SYSTEM ................................994
Description .......................................................... ..994
On Board Diagnosis Logic ....................................994
DTC Confirmation Procedure ................................994
Diagnosis Procedure .............................................994
DTC P0507 ISC SYSTEM ................................996
Description .......................................................... ..996
On Board Diagnosis Logic ....................................996
DTC Confirmation Procedure ................................996
Diagnosis Procedure .............................................996
DTC P0550 PSP SENSOR ............................. ..998
Component Description ....................................... ..998
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
998
On Board Diagnosis Logic ....................................998
DTC Confirmation Procedure ................................998
Wiring Diagram .....................................................999
Diagnosis Procedure ...........................................1000
Component Inspection ........................................1002
Removal and Installation .....................................1002
DTC P0603 ECM POWER SUPPLY ..............1003
Component Description .......................................1003
On Board Diagnosis Logic ..................................1003
DTC Confirmation Procedure ..............................1003
Wiring Diagram ...................................................1004
Diagnosis Procedure ...........................................1005
DTC P0605 ECM ............................................1007
Component Description .......................................1007
On Board Diagnosis Logic ..................................1007
DTC Confirmation Procedure ..............................1007
Diagnosis Procedure ...........................................1008
DTC P0643 SENSOR POWER SUPPLY .......1009
On Board Diagnosis Logic ..................................1009
DTC Confirmation Procedure ..............................1009
Wiring Diagram ...................................................1010
Diagnosis Procedure ...........................................1011
DTC P0850 PNP SWITCH ..............................1014
Component Description .......................................1014
CONSULT-III Reference Value in Data Monitor
Mode ...................................................................
1014
On Board Diagnosis Logic ..................................1014
DTC Confirmation Procedure ..............................1014
Overall Function Check .......................................1015
Wiring Diagram ....................................................1016
Diagnosis Procedure ...........................................1017
DTC P1140, P1145 IVT CONTROL POSITION
SENSOR .........................................................
1019
Component Description .......................................1019
CONSULT-III Reference Value in Data Monitor
Mode ....................................................................
1019
On Board Diagnosis Logic ...................................1019
DTC Confirmation Procedure ..............................1019
Wiring Diagram ....................................................1020
Diagnosis Procedure ...........................................1023
Component Inspection .........................................1025
Removal and Installation .....................................1026
DTC P1148, P1168 CLOSED LOOP CON-
TROL ..............................................................
1027
On Board Diagnosis Logic ...................................1027
DTC P1211 TCS CONTROL UNIT .................1028
Description ...........................................................1028
On Board Diagnosis Logic ...................................1028
DTC Confirmation Procedure ..............................1028
Diagnosis Procedure ...........................................1028
DTC P1212 TCS COMMUNICATION LINE ...1029
Description ...........................................................1029
On Board Diagnosis Logic ...................................1029
DTC Confirmation Procedure ..............................1029
Diagnosis Procedure ...........................................1029
DTC P1217 ENGINE OVER TEMPERATURE 1030
Description ...........................................................1030
CONSULT-III Reference Value in Data Monitor
Mode ....................................................................
1031
On Board Diagnosis Logic ...................................1031
Overall Function Check .......................................1032
Wiring Diagram ....................................................1034
Diagnosis Procedure ...........................................1035
Main 13 Causes of Overheating ..........................1039
Component Inspection .........................................1040
DTC P1225 TP SENSOR ...............................1041
Component Description .......................................1041
On Board Diagnosis Logic ...................................1041
DTC Confirmation Procedure ..............................1041
Diagnosis Procedure ...........................................1041
Removal and Installation .....................................1042
DTC P1226 TP SENSOR ...............................1043
Component Description .......................................1043
On Board Diagnosis Logic ...................................1043
DTC Confirmation Procedure ..............................1043
Diagnosis Procedure ...........................................1043
Removal and Installation .....................................1044
DTC P1421 COLD START CONTROL ..........1045
Description ...........................................................1045
On Board Diagnosis Logic ...................................1045
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C