transmission oil INFINITI FX35 2008 Service Manual

QUICK REFERENCE CHART FX35/FX45
REAR WHEEL ALIGNMENT (Unladen*)
ELS0003Y
* : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
BRAKEELS0003Z
* : Under force of 490 N (50 kg, 110 lb) with engine running.
REFILL CAPACITIESELS00040
Camber
Degree minute (Decimal degree)Minimum –1° 18′ (–1.30°)
Nominal –0° 48′ (–0.80°)
Maximum – 0° 18′ (– 0.30°)
Total toe-inDistance Minimum 2.4 mm (0.09 in)
Nominal 4.7 mm (0.19 in)
Maximum 7.0 mm (0.28 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree)Minimum 0° 05′ (0.08°)
Nominal 0° 10′ (0.17°)
Maximum 0° 15′ (0.25°)
Front brake Pad repair limit 2.0 mm (0.079 in)
Rotor wear limit 32.0 mm (1.260 in)
Rear brake Pad repair limit 2.0 mm (0.079 in)
Rotor wear limit 14.0 mm (0.551 in)
Pedal free height 161.5 - 171.5 mm (6.358 - 6.752 in)
Pedal depressed height* More than 95 mm (3.74 in)
UNITLiter US measure
Fuel tank90 23 - 3/4 gal
Coolant (With reservoir tank)VQ35DE 8.6 9 - 1/8 qt
VK45DE 10.0 10 - 5/8 qt
Engine (VQ35DE)Drain and refill
With oil filter change 4.7 5 qt
Without oil filter change 4.4 4 - 5/8 qt
Dry engine (Overhaul) 5.4 5 - 3/4 qt
Engine (VK45DE)Drain and refill
With oil filter change 5.8 6 - 1/8 qt
Without oil filter change 5.2 5 - 1/2 qt
Dry engine (Overhaul) 7.0 7 - 3/8 qt
Transmission A/T 10.3 10 - 7/8 qt
Transfer1.25 2 - 5/8 pt
Differential carrierFront 0.65 1 - 3/8 pt
Rear 1.4 3 pt
Power steering system 1.0 1 - 1/8 qt
Air conditioning systemCompressor oil 0.18 6.0 fl oz
Refrigerant 0.55 kg 1.21 lb
2008

AT-4
BRAKE SIGNAL CIRCUIT ..............................165
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
165
Diagnosis Procedure .............................................165
A/T INDICATOR CIRCUIT ...............................166
Description ........................................................... ..166
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
166
Diagnosis Procedure .............................................166
TROUBLE DIAGNOSIS FOR SYMPTOMS .....167
Wiring Diagram - AT - NONDTC .......................... ..167
A/T Check Indicator Lamp Does Not Come On .....170
Engine Cannot Be Started in "P" or "N" Position ...170
In "P" Position, Vehicle Moves When Pushed .......171
In "N" Position, Vehicle Moves ..............................172
Large Shock ("N" to "D" Position) ..........................173
Vehicle Does Not Creep Backward in "R" Position ..175
Vehicle Does Not Creep Forward in "D" Position ..178
Vehicle Cannot Be Started from D1 .......................180
A/T Does Not Shift: D1→ D2 ................................ ..182
A/T Does Not Shift: D2→ D3 ................................ ..184
A/T Does Not Shift: D3→ D4 ................................ ..186
A/T Does Not Shift: D4→ D5 ................................ ..188
A/T Does Not Lock-up ......................................... ..190
A/T Does Not Hold Lock-up Condition ...................192
Lock-up Is Not Released .......................................194
Engine Speed Does Not Return to Idle .................194
Cannot Be Changed to Manual Mode ...................195
A/T Does Not Shift: 5th Gear → 4th Gear ........... ..196
A/T Does Not Shift: 4th Gear → 3rd Gear ........... ..197
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... ..199
A/T Does Not Shift: 2nd Gear → 1st Gear ........... ..201
Vehicle Does Not Decelerate by Engine Brake ... ..202
SHIFT CONTROL SYSTEM ............................205
Control Device Removal and Installation ............. ..205
Control Rod Removal and Installation ...................206
Adjustment of A/T Position ....................................207
Checking of A/T Position .......................................207
A/T SHIFT LOCK SYSTEM .............................208
Description ........................................................... ..208
Shift Lock System Electrical Parts Location ..........208
Wiring Diagram - AT - SHIFT .................................209
Diagnosis Procedure .............................................209
KEY INTERLOCK CABLE ...............................212
Component .......................................................... ..212
Removal and Installation .......................................212
ON-VEHICLE SERVICE ...................................215
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
215
Parking Component (2WD Models Only) ..............226
Rear Oil Seal .........................................................233
Revolution Sensor Component (2WD Models
Only) .....................................................................
233
AIR BREATHER HOSE ....................................239
Removal and Installation ...................................... .239
TRANSMISSION ASSEMBLY ..........................241
Removal and Installation (2WD Models) .............. .241
Removal and Installation (AWD Models) ..............243
OVERHAUL ......................................................249
Component .......................................................... .249
Oil Channel ...........................................................261
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
264
DISASSEMBLY .............................................. ..267
Disassembly ......................................................... .267
REPAIR FOR COMPONENT PARTS ..............285
Oil Pump .............................................................. .285
Front Sun Gear, 3rd One-Way Clutch ...................287
Front Carrier, Input Clutch, Rear Internal Gear .....289
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ..................................................
295
High and Low Reverse Clutch ..............................301
Direct Clutch .........................................................303
ASSEMBLY .................................................... ..306
Assembly (1) ........................................................ .306
Adjustment ............................................................320
Assembly (2) .........................................................323
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
330
General Specification ........................................... .330
Vehicle Speed at Which Gear Shifting Occurs .....330
Vehicle Speed at Which Lock-up Occurs/Releas-
es ..........................................................................
331
Stall Speed ............................................................331
Line Pressure ........................................................331
A/T Fluid Temperature Sensor ..............................332
Turbine Revolution Sensor ...................................332
Vehicle Speed Sensor A/T (Revolution Sensor) ...332
Reverse Brake ......................................................332
Total End Play .......................................................332
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AT-8
< SERVICE INFORMATION >
PRECAUTIONS
After performing each TROUBLE DIAGNOSIS, perform “DTC
(Diagnostic Trouble Code) Confirmation Procedure”.
If the repair is completed the DTC should not be displayed in
the “DTC Confirmation Procedure”.
 Always use the specified brand of ATF. Refer to MA-9, "
Fluids and Lubricants".
 Use lint-free paper not cloth rags during work.
 After replacing the ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
 Before proceeding with disassembly, thoroughly clean the out side of the transmission. It is important to pre-
vent the internal parts from becoming cont aminated by dirt or other foreign matter.
 Disassembly should be done in a clean work area.
 Use lint-free paper or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transmission.
 Place disassembled parts in order for easier and proper assembly.
 All parts should be carefully cleansed with a general purpose, non-flammable solvent before inspection or
reassembly.
 Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
 It is very important to perform functional tests whenever they are indicated.
 The valve body contains precision parts and requires extreme care when parts are removed and serviced. Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
 Properly installed valves, sleeves, plugs, etc. will s lide along bores in valve body under their own weight.
 Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in place during assembly. Do not use grease.
 Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
 After overhaul, refill the transmission with new ATF.
 When the A/T drain plug is removed, only some of t he ATF is drained. Old ATF will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
AT- 11 , "
Changing A/T Fluid", AT- 11 , "Checking A/T Fluid".
Service Notice or PrecautionINFOID:0000000001327125
ATF COOLER SERVICE
If ATF contains frictional material (clutches, bands, etc. ), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiat or or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to AT-13, "
A/T
Fluid Cooler Cleaning". For radiator replacement, refer to CO-13 (for VQ35DE), CO-40 (for VK45DE).
OBD-II SELF-DIAGNOSIS
 A/T self-diagnosis is performed by the TCM in comb ination with the ECM. The results can be read through
the blinking pattern of the A/T CHECK indicator or the malfunction indicator lamp (MIL). Refer to the table on
AT-84, "
CONSULT-III Function (TRANSMISSION)" for the indicator used to display each self-diagnostic
result.
 The self-diagnostic results indicated by the MIL ar e automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure on AT-38, "
OBD-II Diagnostic Trouble Code (DTC)" to complete the
repair and avoid unnecessary blinking of the MIL.
For details of OBD-II, refer to EC-54
(for VQ35DE) or EC-632 (for VK45DE).
 Certain systems and components, especially those re lated to OBD, may use the new style slide-lock-
ing type harness connector. For descrip tion and how to disconnect, refer to PG-68
.
SEF217U
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A/T FLUIDAT-13
< SERVICE INFORMATION >
DE
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9. Install the removed A/T fluid level gauge in the A/T fluid charging pipe.
10. Tighten level gauge bolt.
A/T Fluid Cooler CleaningINFOID:0000000001327130
Whenever an A/T is replaced, the A/ T fluid cooler mounted in the radiator must be inspected and cleaned.
Metal debris and friction material, if present, can becom e trapped in the A/T fluid cooler. This debris can con-
taminate the newly serviced A/T or, in severe cases, can bl ock or restrict the flow of ATF. In either case, mal-
function of the newly se rviced A/T may result.
Debris, if present, may build up as ATF enters the cooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
A/T FLUID COOLER CLEANING PROCEDURE
1. Position an oil pan under the A/T's inlet and outlet cooler hoses.
2. Identify the inlet and outlet A/T fluid cooler hoses.
3. Disconnect the A/T fluid cooler inlet and outlet rubber hoses from the steel cooler tubes or bypass valve.
NOTE:
Replace the cooler hoses if rubber material from the hose
remains on the tube fitting.
4. Allow any ATF that remains in the cooler hoses to drain into the oil pan.
5. Insert the extension adapter hose of a can of Transmission Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
 Wear safety glasses and rubber gloves when spraying theTransmission Cooler Cleaner.
 Spray Transmission Cooler Cleaner only with adequate
ventilation.
 Avoid contact with eyes and skin.
 Do not breath vapors or spray mist.
6. Hold the hose and can as high as possible and spray Transmis- sion Cooler Cleaner in a continuous stream into the cooler outlet
hose until ATF flows out of the cooler inlet hose for 5 seconds.Level gauge bolt:
: 5.1 N·m (0.52 kg-m, 45 in-lb)
SCIA4896E
SCIA3830E
SCIA3831E
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AT-14
< SERVICE INFORMATION >
A/T FLUID
7. Insert the tip of an air gun into the end of the cooler outlet hose.
8. Wrap a shop rag around the air gun tip and of the cooler outlethose.
9. Blow compressed air regulated to 5 to 9 kg/cm
2 (70 to 130 psi)
through the cooler outlet hose for 10 seconds to force out any
remaining ATF.
10. Repeat steps 5 through 9 three additional times.
11. Position an oil pan under the banjo bolts that connect the A/T fluid cooler steel lines to the A/T.
12. Remove the banjo bolts.
13. Flush each steel line from the cooler side back toward the A/T by spraying Transmission Cooler Cleaner in a continuous stream for 5 seconds.
14. Blow compressed air regulated to 5 to 9 kg/cm
2 (70 to 130 psi) through each steel line from the cooler
side back toward the transmission for 10 seconds to force out any remaining ATF.
15. Ensure all debris is removed from the steel cooler lines.
16. Ensure all debris is removed from the banjo bolts and fittings.
17. Perform "A/T FLUID COOLER DIAGNOSIS PROCEDURE".
A/T FLUID COOLER DIAGNOSIS PROCEDURE
NOTE:
Insufficient cleaning of the cooler inlet hose exte rior may lead to inaccurate debris identification.
1. Position an oil pan under the A/T's inlet and outlet cooler hoses.
2. Clean the exterior and tip of the cooler inlet hose.
3. Insert the extension adapter hose of a can of Transmission
Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
 Wear safety glasses and rubber gloves when spraying the Transmission Cooler Cleaner.
 Spray Transmission Cooler Cleaner only with adequate
ventilation.
 Avoid contact with eyes and skin.
 Do not breath vapors or spray mist.
4. Hold the hose and can as high as possible and spray Transmis- sion Cooler Cleaner in a continuous stream into the cooler outlet
hose until ATF flows out of the cooler inlet hose for 5 seconds.
5. Tie a common white, basket-type coffee filter to the end of the cooler inlet hose.
SCIA3832E
SCIA3831E
SCIA3833E
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AT-18
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
Cross-Sectional View (V K45DE Models for AWD)
INFOID:0000000001327133
Shift MechanismINFOID:0000000001327134
The A/T uses compact triple planetary gear systems to improve power transmission efficiency, simplify con-
struction and reduce weight.
It also employs an optimum shift control and super wide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
CONSTRUCTION
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Adapter case 20. Output shaft
SCIA5268E
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AT-34
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
*1: Full phase real-time feedback control monitors movement of gear ratio at gear change, and controls oil
pressure at real-time to achieve the best gear ratio.
BLIPPING CONTROL
This system makes transmission clutch engage readily by controlling (synchronizing) engine revolution
according to the (calculation of) engine revolution after shifting down.
 “BLIPPING CONTROL” functions.
- When downshifting by accelerator pedal depression at “D” position.
- When downshifting under the manual mode.
 TCM selects “BLIPPING CONTROL” or “NORMAL SHIFT CONTROL” according to the gear position, the
select lever position, the engine torque and the speed when accelerating by accelerator pedal depression.
 Revolution control demand signal is transmitted from TCM to ECM under “BLIPPING CONTROL”.
 TCM synchronizes engine revolution according to the revolution control demand signal.
Shift Change System Diagram
Lock-up ControlINFOID:0000000001327140
The torque converter clutch piston in the torque conv erter is engaged to eliminate torque converter slip to
increase power transmission efficiency.
The torque converter clutch control valve operation is c ontrolled by the torque converter clutch solenoid valve,
which is controlled by a signal from TCM, and the to rque converter clutch control valve engages or releases
the torque converter clutch piston.
PCIA0013E
SCIA6483E
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AT-54
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
2.CHECK STARTING THE ENGINE
1. Turn ignition switch ON. (Do not start engine.)
2. Move selector lever to “D”, “M” or “R” position.
3. Start engine.
Does the engine start in either position?
YES >> Stop the road test and go to AT-170, "Engine Cannot Be Started in "P" or "N" Position".
NO >> GO TO 3.
3.CHECK “P” POSITION FUNCTIONS
1. Move selector lever to “P” position.
2. Turn ignition switch OFF.
3. Disengage the parking brake.
4. Push the vehicle forward or backward.
5. Engage the parking brake.
When you push the vehicle with disengaging the parking brake, does it move?
YES >> Enter a check mark at AT-171, "In "P" Position, Vehicle Moves When Pushed" on the “Diagnostic
Worksheet Chart”, then continue the road test.
NO >> GO TO 4.
4.CHECK “N” POSITION FUNCTIONS
1. Start engine.
2. Move selector lever to “N” position.
3. Disengage the parking brake.
Does vehicle move forward or backward?
YES >> Enter a check mark at AT-172, "In "N" Position, Vehicle Moves" on the “Diagnostic Worksheet
Chart”, then continue the road test.
NO >> GO TO 5.
5.CHECK SHIFT SHOCK
1. Engage the brake.
2. Move selector lever to “D” position.
When the transmission is shifted from
“N” to “D”, is there an excessive shock?
YES >> Enter a check mark at AT-173, "Large Shock ("N" to "D" Position)"on the “Diagnostic Worksheet
Chart”, then continue the road test.
NO >> GO TO 6.
6.CHECK “R” POSITION FUNCTIONS
1. Engage the brake.
2. Move selector lever to “R” position.
3. Disengage the brake for 4 to 5 seconds.
Does the vehicle creep backward?
YES >> GO TO 7.
NO >> Enter a check mark at AT-175, "
Vehicle Does Not Creep Backward in "R" Position" on the “Diag-
nostic Worksheet Chart”, then continue the road test.
7.CHECK “D” POSITION FUNCTIONS
Inspect whether the vehicle creep forward when the A/T is put into the “D” position.
Does the vehicle creep forward in the
“D” position?
YES >> Go to AT-53, "Road Test".
NO >> Enter a check mark at AT-178, "
Vehicle Does Not Creep Forward in "D" Position"on the “Diagnos-
tic Worksheet Chart”, then continue the road test.
CRUISE TEST - PART 1
1.CHECK STARTING OUT FROM D1
1. Drive the vehicle for about 10 minutes to warm up the engine oil and ATF. Appropriate temperature for the ATF: 50 to 80 °C (122 to 176 °F)
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AT-128
< SERVICE INFORMATION >
DTC P0745 LINE PRESSURE SOLENOID VALVE
DTC P0745 LINE PRESSURE SOLENOID VALVE
DescriptionINFOID:0000000001327221
The line pressure solenoid valve regulates the oil pump discharge pressure to suit the driving condition in
response to a signal sent from the TCM.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001327222
On Board Diagnosis LogicINFOID:0000000001327223
Diagnostic trouble code “P0745 L/PRESS SOL/CIRC” with CONSULT-III or 4th judgement flicker without
CONSULT-III is detected under the following conditions.
 When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
 When TCM detects as irregular by comparing target value with monitor value.
Possible CauseINFOID:0000000001327224
 Harness or connectors (Solenoid circuit is open or shorted.)
 Line pressure solenoid valve
DTC Confirmation ProcedureINFOID:0000000001327225
NOTE:
If “DTC Confirmation Procedure” has been previously performed, alw ays turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following proc edure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “MAIN SIGNALS” in “DATA MONITO R” mode for “TRANSMISSION” with CONSULT-III.
3. Touch “START”.
4. Engine start and wait at least 5 seconds.
5. If DTC is detected, go to “ AT-128, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III”.
Diagnosis ProcedureINFOID:0000000001327226
1.CHECK INPUT SIGNAL
With CONSULT-III
1. Turn ignition switch ON.
2. Select “MAIN SIGNALS” in “DATA MONITO R” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Read out the value of “LINE PRES SOL” while driving.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-160
.
Item name Condition Display value (Approx.)
LINE PRES SOL During driving 0.2 - 0.6 A
Item name Condition Display value (Approx.)
LINE PRES SOL During driving 0.2 - 0.6 A
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AT-174
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
Check the A/T fluid level. Refer to AT- 11 , "Checking A/T Fluid".
OK or NG
OK >> GO TO 5.
NG >> Refill ATF.
5.CHECK LINE PRESSURE
Check line pressure at idle with selector lever in “D” position. Refer
to AT-49, "
Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 8.
NG-1 >> Line pressure high: GO TO 6.
NG-2 >> Line pressure low: GO TO 7.
6.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-215, "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2".
2. Disassemble A/T. Refer to AT-267
.
3. Check the following.
- Oil pump assembly. Refer to AT-285, "
Oil Pump".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
7.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-215, "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2".
2. Disassemble A/T. Refer to AT-267
.
3. Check the following.
- Oil pump assembly. Refer to AT-285, "
Oil Pump".
- Power train system. Refer to AT-267
.
- Transmission case. Refer to AT-267
.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-215, "
Control Valve with TCM and A/T Fluid Temperature Sensor 2".
SAT638A
SAT494G
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