manual transmission INFINITI FX35 2008 Service Manual

AT-4
BRAKE SIGNAL CIRCUIT ..............................165
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
165
Diagnosis Procedure .............................................165
A/T INDICATOR CIRCUIT ...............................166
Description ........................................................... ..166
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
166
Diagnosis Procedure .............................................166
TROUBLE DIAGNOSIS FOR SYMPTOMS .....167
Wiring Diagram - AT - NONDTC .......................... ..167
A/T Check Indicator Lamp Does Not Come On .....170
Engine Cannot Be Started in "P" or "N" Position ...170
In "P" Position, Vehicle Moves When Pushed .......171
In "N" Position, Vehicle Moves ..............................172
Large Shock ("N" to "D" Position) ..........................173
Vehicle Does Not Creep Backward in "R" Position ..175
Vehicle Does Not Creep Forward in "D" Position ..178
Vehicle Cannot Be Started from D1 .......................180
A/T Does Not Shift: D1→ D2 ................................ ..182
A/T Does Not Shift: D2→ D3 ................................ ..184
A/T Does Not Shift: D3→ D4 ................................ ..186
A/T Does Not Shift: D4→ D5 ................................ ..188
A/T Does Not Lock-up ......................................... ..190
A/T Does Not Hold Lock-up Condition ...................192
Lock-up Is Not Released .......................................194
Engine Speed Does Not Return to Idle .................194
Cannot Be Changed to Manual Mode ...................195
A/T Does Not Shift: 5th Gear → 4th Gear ........... ..196
A/T Does Not Shift: 4th Gear → 3rd Gear ........... ..197
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... ..199
A/T Does Not Shift: 2nd Gear → 1st Gear ........... ..201
Vehicle Does Not Decelerate by Engine Brake ... ..202
SHIFT CONTROL SYSTEM ............................205
Control Device Removal and Installation ............. ..205
Control Rod Removal and Installation ...................206
Adjustment of A/T Position ....................................207
Checking of A/T Position .......................................207
A/T SHIFT LOCK SYSTEM .............................208
Description ........................................................... ..208
Shift Lock System Electrical Parts Location ..........208
Wiring Diagram - AT - SHIFT .................................209
Diagnosis Procedure .............................................209
KEY INTERLOCK CABLE ...............................212
Component .......................................................... ..212
Removal and Installation .......................................212
ON-VEHICLE SERVICE ...................................215
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
215
Parking Component (2WD Models Only) ..............226
Rear Oil Seal .........................................................233
Revolution Sensor Component (2WD Models
Only) .....................................................................
233
AIR BREATHER HOSE ....................................239
Removal and Installation ...................................... .239
TRANSMISSION ASSEMBLY ..........................241
Removal and Installation (2WD Models) .............. .241
Removal and Installation (AWD Models) ..............243
OVERHAUL ......................................................249
Component .......................................................... .249
Oil Channel ...........................................................261
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
264
DISASSEMBLY .............................................. ..267
Disassembly ......................................................... .267
REPAIR FOR COMPONENT PARTS ..............285
Oil Pump .............................................................. .285
Front Sun Gear, 3rd One-Way Clutch ...................287
Front Carrier, Input Clutch, Rear Internal Gear .....289
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ..................................................
295
High and Low Reverse Clutch ..............................301
Direct Clutch .........................................................303
ASSEMBLY .................................................... ..306
Assembly (1) ........................................................ .306
Adjustment ............................................................320
Assembly (2) .........................................................323
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
330
General Specification ........................................... .330
Vehicle Speed at Which Gear Shifting Occurs .....330
Vehicle Speed at Which Lock-up Occurs/Releas-
es ..........................................................................
331
Stall Speed ............................................................331
Line Pressure ........................................................331
A/T Fluid Temperature Sensor ..............................332
Turbine Revolution Sensor ...................................332
Vehicle Speed Sensor A/T (Revolution Sensor) ...332
Reverse Brake ......................................................332
Total End Play .......................................................332
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A/T CONTROL SYSTEMAT-29
< SERVICE INFORMATION >
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TCM FunctionINFOID:0000000001327135
The function of the TCM is to:
 Receive input signals sent from various switches and sensors.
 Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
 Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transmission senses vehicle operating condi tions through various sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
SCIA1519E
SENSORS (or SIGNALS)
⇒TCM
⇒ACTUATORS
PNP switch
Accelerator pedal position signal
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Vehicle speed signal
Manual mode switch signal
Stop lamp switch signal
Turbine revolution sensor
ATF pressure switch Shift control
Line pressure control
Lock-up control
Engine brake control
Timing control
Fail-safe control
Self-diagnosis
CONSULT-III co
mmunication
line
Duet-EA control
CAN system Input clutch solenoid valve
Direct clutch solenoid valve
Front brake solenoid valve
High and low reverse clutch sole-
noid valve
Low coast brake solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
A/T CHECK indicator lamp
Starter relay
Back-up lamp relay
:

AT-34
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
*1: Full phase real-time feedback control monitors movement of gear ratio at gear change, and controls oil
pressure at real-time to achieve the best gear ratio.
BLIPPING CONTROL
This system makes transmission clutch engage readily by controlling (synchronizing) engine revolution
according to the (calculation of) engine revolution after shifting down.
 “BLIPPING CONTROL” functions.
- When downshifting by accelerator pedal depression at “D” position.
- When downshifting under the manual mode.
 TCM selects “BLIPPING CONTROL” or “NORMAL SHIFT CONTROL” according to the gear position, the
select lever position, the engine torque and the speed when accelerating by accelerator pedal depression.
 Revolution control demand signal is transmitted from TCM to ECM under “BLIPPING CONTROL”.
 TCM synchronizes engine revolution according to the revolution control demand signal.
Shift Change System Diagram
Lock-up ControlINFOID:0000000001327140
The torque converter clutch piston in the torque conv erter is engaged to eliminate torque converter slip to
increase power transmission efficiency.
The torque converter clutch control valve operation is c ontrolled by the torque converter clutch solenoid valve,
which is controlled by a signal from TCM, and the to rque converter clutch control valve engages or releases
the torque converter clutch piston.
PCIA0013E
SCIA6483E
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TROUBLE DIAGNOSISAT-41
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TROUBLE DIAGNOSIS
DTC Inspection Priority ChartINFOID:0000000001327148
If some DTCs are displayed at the same time, per form inspections one by one based on the following priority
chart.
NOTE:
If “DTC U1000” is displayed with other DTCs, fi rst perform the trouble diagnosis for “DTC U1000 CAN
COMMUNICATION”. Refer to AT- 9 4
.
Fail-SafeINFOID:0000000001327149
The TCM has an electrical fail-safe mode. This mode make s it possible to operate even if there is an error in a
main electronic control input/output signal circuit.
In fail-safe mode, even if the selector lever is “D” or “M” mode, the transmission is fixed in 2nd, 4th or 5th
(depending on the breakdown position), so the customer should feel “slipping” or “poor acceleration”.
Even when the electronic circuits are normal, under s pecial conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the ti re rotation), the transmission can go into fail-safe
mode. If this happens, switch OFF the ignition switch for 10 seconds, then switch it ON again to return to the
normal shift pattern. Therefore, t he customer's vehicle has returned to normal, so handle according to the
“WORK FLOW” (Refer to AT- 4 2
).
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, th is function controls the A/T to mark driving possible.
Vehicle Speed Sensor
Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the trans-
mission and from combination meter so normal driving is possible even if there is a malfunction in one of the
systems. And if vehicle speed sens or A/T (revolution sensor) has unus ual cases, 5th gear and manual mode
are prohibited.
Accelerator Pedal Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving po ssible. And if there are malfunctions in tow systems,
the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
Throttle Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving po ssible. And if there are malfunctions in tow systems,
the accelerator opening angle is controlled by the idle signal sent from the ECM which is based on input indi-
cating either idle condition or off-idle condition (pre- determined accelerator opening) in order to make driving
possible.
PNP Switch
In the unlikely event that a malfunction signal enters t he TCM, the position indicator is switched OFF, the
starter relay is switched OFF (starter starting is di sabled), the back-up lamp relay switched OFF (back-up lamp
is OFF) and the position is fixed to the “D” position to make driving possible.
Starter Relay
The starter relay is switched OFF. (Starter starting is disabled.)
A/T Interlock
 If there is an A/T interlock judgment malfunction, t he A/T is fixed in 2nd gear to make driving possible.
NOTE:
When the vehicle is driven fixed in 2nd gear, a turbine revolution sensor malfunction is displayed,
but this is not a turbine r evolution sensor malfunction.
 When the coupling pattern below is detected, the fail- safe action corresponding to the pattern is performed.
A/T 1st Engine Braking
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
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AT-42
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
When there is an A/T first gear engine brake judgment malfunction, the low coast brake solenoid is switched
OFF to avoid the engine brake operation.
Line Pressure Solenoid
The solenoid is switched OFF and the line pressure is set to the maximum hydraulic pressure to make driving
possible.
Torque Converter Clutch Solenoid
The solenoid is switched OFF to release the lock-up.
Low Coast Brake Solenoid
When a malfunction (electrical or functional) occurs, in or der to make driving possible, if the solenoid is ON,
the transmission is held in 2nd gear; if the solenoid is OFF, the A/T is held in 4th gear. (Engine brake is not
applied in 1st and 2nd gear.)
Input Clutch Solenoid
If a malfunction (electrical or functi onal) occurs with the solenoid either ON or OFF, the A/T is held in 4th gear
to make driving possible.
Direct Clutch Solenoid
If a malfunction (electrical or functi onal) occurs with the solenoid either ON or OFF, the A/T is held in 4th gear
to make driving possible.
Front Brake Solenoid
If a malfunction (electrical or functi onal) occurs with the solenoid ON, in order to make driving possible, the A/
T is held in 5th gear; if the solenoid is OFF, 4th gear.
High and Low Reverse Clutch Solenoid
If a malfunction (electrical or functi onal) occurs with the solenoid either ON or OFF, the A/T is held in 4th gear
to make driving possible.
Turbine Revolution Sensor 1 or 2
The control is the same as if there were no turbi ne revolution sensors, 5th gear and manual mode are prohib-
ited.
How to Perform Trouble Diagnosis for Quick and Accurate RepairINFOID:0000000001327150
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor , accelerator pedal position sensor (throttle position
sensor) or PNP switch and provides shift cont rol or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnos tic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose a error that occurs intermittently
rather than continuously. Most inte rmittent errors are caused by poor
electric connections or improper wiring. In this case, careful check-
ing of suspected circuits may help prevent the replacement of good
parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-III (or GST) or a circuit tester connected should be
performed. Follow the "WORK FLOW".
SAT631IB
SAT632I
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TROUBLE DIAGNOSISAT-57
< SERVICE INFORMATION >
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Read the gear position, throttle pos ition and vehicle speed. Refer to AT-84, "CONSULT-III Function (TRANS-
MISSION)".
Does the A/T shift-up D
1 → D2 at the correct speed?
YES >> GO TO 3.
NO >> Enter a check mark at AT-182, "
A/T Does Not Shift: D1→ D2" on the “Diagnostic Worksheet
Chart”, then continue the road test.
3.CHECK SHIFT-UP D2 → D3
Press the accelerator pedal down all the way and check whether or not the A/T shifts up (D2 → D3) at the cor-
rect speed. Refer to AT-58, "
Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT-III
Read the gear position, throttle pos ition and vehicle speed. Refer to AT-84, "
CONSULT-III Function (TRANS-
MISSION)".
Does the A/T shift-up D
2 → D3 at the correct speed?
YES >> GO TO 4.
NO >> Enter a check mark at AT-184, "
A/T Does Not Shift: D2→ D3" on the “Diagnostic Worksheet
Chart”, then continue the road test.
4.CHECK SHIFT-UP D3 → D4 AND ENGINE BRAKE
When the A/T changes speed D
3 → D4, return the accelerator pedal.
With CONSULT-III
Read the gear position. Refer to AT-84, "
CONSULT-III Function (TRANSMISSION)".
Does the A/T shift-up D
3 → D4 and apply the engine brake?
YES >> 1. Stop the vehicle. 2. Go to AT-53, "
Road Test".
NO >> Enter a check mark at AT-186, "
A/T Does Not Shift: D3→ D4" on the “Diagnostic Worksheet
Chart”, then continue the road test. Go to AT-53, "
Road Test".
CRUISE TEST - PART 3
1.MANUAL MODE FUNCTION
Move to manual mode from “D” position.
Does it switch to manual mode?
YES >> GO TO 2.
NO >> Continue road test and add check mark to AT-195, "
Cannot Be Changed to Manual Mode" on the
“Diagnostic Worksheet Chart”.
2.CHECK SHIFT-DOWN
During manual mode driving, is downshift from M5 → M4 → M3 → M2 → M1 performed?
With CONSULT-III
Read the gear position. Refer to AT-84, "
CONSULT-III Function (TRANSMISSION)".
Is downshifting correctly performed?
YES >> GO TO 3.
NO >> Enter a check mark at “Vehicle Does No t Shift” at the corresponding position (5th → 4th, 4th →
3rd, 3rd → 2nd, 2nd → 1st) on the “Diagnostic Worksheet Chart”, then continue the road test.
3.CHECK ENGINE BRAKE
Check engine brake.
Does engine braking effectively reduce speed in M1 position?
YES - 1>> With CONSULT-III
1. Stop the vehicle.
2. Perform self-diagnostics.
YES - 2>> Without CONSULT-III
1. Stop the vehicle.
2. Perform self-diagnostics. Refer to AT-91, "
Diagnosis Procedure without CONSULT-III".
NO >> Enter a check mark at AT-202, "
Vehicle Does Not Decelerate by Engine Brake" on the “Diagnostic
Worksheet Chart”, then continue trouble diagnosis.
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AT-84
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Data are reference value and are measured between each terminal and ground.
CONSULT-III Function (TRANSMISSION)INFOID:0000000001327163
CONSULT-III can display each diagnostic item us ing the diagnostic test models shown following.
FUNCTION
CONSULT-III REFERENCE VALUE
NOTICE:
1. The CONSULT-III electrically displays shift timi ng and lock-up timing (that is, operation timing of each
solenoid).
Check for time difference between actual shift timi ng and the CONSULT-III display. If the difference is
noticeable, mechanical parts (except solenoids, sens ors, etc.) may be malfunctioning. Check mechanical
parts using applicable diagnostic procedures.
2. Shift schedule (which implies gear position) display ed on CONSULT-III and that indicated in Service Man-
ual may differ slightly. This occurs because of the following reasons:
- Actual shift schedule has more or less tolerance or allowance,
- Shift schedule indicated in Service Manual refers to the point where shifts start, and
- Gear position displayed on CONSULT-III indicates the point where shifts are completed.
Te r m i n a l Wire
color Item Condition Data (Approx.)
1LG Power supply
(Memory back-up) Always Battery voltage
2LG Power supply
(Memory back-up)
Always Battery voltage
3 L CAN-H – –
4PU K-line (CONSULT-
III signal) The terminal is connected to the data link connector for CONSULT-III. –
5 B Ground – –
6YPower supply – Battery voltage
–0 V
7OR Back-up lamp re-
lay Selector lever in “R” position. 0 V
Selector lever in other positions. Battery voltage
8 P CAN-L – –
9 GY Starter relay Selector lever in “N” and “P
” positions. Battery voltage
Selector lever in other positions. 0 V
10 B Ground – –
Diagnostic test mode Function
Work support This mode enables a technician to adjust some devices faster and more accurately by following the in-
dications on CONSULT-III.
Self-diagnostic results Self-diagnostic results can be read and erased quickly.
Data monitor Input/Output data in the ECU can be read.
CAN diagnostic support mon-
itor The results of transmit/receive diagnosis of CAN communication can be read.
Function test Performed by CONSULT-III instead of a technician to determine whether each system is “OK” or “NG”.
DTC work support Select the operating condition to confirm Diagnosis Trouble Codes.
ECU part number TCM part number can be read.
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AT-154
< SERVICE INFORMATION >
DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION
With CONSULT-III
1. Start engine.
2. Select “SELECTION FROM MENU” in “DATA MONI TOR” mode for “TRANSMISSION” with CONSULT-III.
3. Drive vehicle in the manual mode (1st or 2nd gear), and confirm the ON/OFF actuation of the “ATF PRES
SW 2” and “ON OFF SOL”.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-160
.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the control valve with TCM. Refer to AT-215, "Control Valve with TCM and A/T Fluid Tem-
perature Sensor 2".
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-153, "
DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
Item name Condition Display value
ON OFF SOL Low coast brake engaged. Refer to
AT- 1 8
.ON
Low coast brake disengaged. Refer to AT- 1 8
.OFF
ATF PRES SW 2 Low coast brake engaged. Refer to
AT- 1 8
.ON
Low coast brake disengaged. Refer to AT- 1 8
.OFF
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DTC P1815 MANUAL MODE SWITCHAT-155
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DTC P1815 MANUAL MODE SWITCH
DescriptionINFOID:0000000001327319
Manual mode switch is installed in A/T device. It sends manual mode switch, shift up and shift down switch
signals to TCM.
TCM sends the switch signals to unified meter and A/ C amp. by CAN communication line. Then manual mode
switch position is indicated on the A/T indicator. For inspection, refer to AT-166
.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001327320
On Board Diagnosis LogicINFOID:0000000001327321
Diagnostic trouble code “P1815 MANU MODE SW/CIR” with CONSULT-IIII is detected when TCM monitors
Manual mode, Non manual mode, Up or Down switch signal, and detects as irregular when impossible input
pattern occurs 1 second or more.
Possible CauseINFOID:0000000001327322
 Harness or connectors (These switches circuit is open or shorted.)
 Manual mode select switch (Into control device)
 Manual mode position select switch (Into control device)
DTC Confirmation ProcedureINFOID:0000000001327323
NOTE:
If “DTC Confirmation Procedure” has been previously performed, alw ays turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “ECU INPUT SIGNALS” in “DATA MONITO R” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine.
4. Drive vehicle and maintain the following conditions for at least 2 consecutive seconds. MANU MODE SW: ON
5. If DTC is detected, go to AT-158, "
Diagnosis Procedure".
Item name Condition Display Value
MANU MODE SW Manual shift gate position (neutral) ON
Other than the above OFF
NON M-MODE SW Manual shift gate position OFF
Other than the above ON
UP SW LEVER selector lever: + side ON
Other than the above OFF
DOWN SW LEVER selector lever: - side ON
Other than the above OFF
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AT-158
< SERVICE INFORMATION >
DTC P1815 MANUAL MODE SWITCH
Diagnosis Procedure
INFOID:0000000001327325
1.CHECK CAN COMMUNICATION LINE
Perform the self-diagnosis.
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 9 4.
NO >> GO TO 2.
2.CHECK MANUAL MODE SWITCH CIRCUIT
With CONSULT-III
1. Turn ignition switch ON.
2. Select “ECU INPUT SIGNALS” in “DATA MONI TOR” mode for “TRANSMISSION” with CONSULT-III.
3. Read out ON/OFF switching action of “MANU MO DE SW”, “NON M-MODE SW”, “UP SW LEVER”,
“DOWN SW LEVER”.
Without CONSULT-III
Drive vehicle in the manual mode, and confirm that the actual gear position and the meter's indication of the
position mutually coincide when the selector lever is shifted to the “+ (up)” or “- (down)” side (1st ⇔ 5th gear).
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.DETECT MALFUNCTIONING ITEM
Check the following.
 Manual mode switch. Refer to AT-159, "Component Inspection".
 Pin terminals for damage or loose connection with harness connector.
 Open circuit or short to ground or short to power in harness or connector for A/T device (manual mode
switch).
 Unified meter and A/C amp. Refer to DI-5
.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-155, "
DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 5.
9 GY Starter relay Selector lever in “N” and “P
” positions. Battery voltage
Selector lever in other positions. 0 V
Te r m i n a l
Wire
color Item Condition Data (Approx.)
Item name Condition Display Value
MANU MODE SW Manual shift gate position (neutral) ON
Other than the above OFF
NON M-MODE SW Manual shift gate position OFF
Other than the above ON
UP SW LEVER selector lever: +side ON
Other than the above OFF
DOWN SW LEVER selector lever: -side ON
Other than the above OFF
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