section atc INFINITI FX35 2008 Service Manual

DISASSEMBLYAT-267
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DISASSEMBLY
DisassemblyINFOID:0000000001327403
CAUTION:
Do not disassemble parts behind drum support. Refer to AT-16, "
Cross-Sectional View (2WD Models)",
AT-17, "
Cross-Sectional View (VQ35DE Models for AWD)" or AT-18, "Cross-Sectional View (VK45DE
Models for AWD)".
1. Drain ATF through drain plug.
2. Remove torque converter by holding it firmly and turning while pulling straight out.
3. Check torque converter one-way clutch using check tool as shown in the figure.
a. Insert check tool into the groove of bearing support built into one-way clutch outer race.
b. When fixing bearing support with check tool, rotate one-way clutch spline using screwdriver.
c. Make sure that inner race rotates clockwise only. If not, replace torque converter assembly.
4. Remove tightening bolts (1) for converter housing and transmis- sion case.
 : Bolt (8)
 Self-sealing bolts (2)
5. Remove converter housing from transmission case. CAUTION:
Be careful not to scratch converter housing.
SCIA5010E
SCIA3171E
SCIA7985E
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ATC-1
AIR CONDITIONER
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SECTION AT C
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CONTENTS
AUTOMATIC AIR CONDITIONER
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
3
Precaution for Procedure without Cowl Top Cover ......4
Precaution for Working with HFC-134a (R-134a) ......4
General Refrigerant Precaution ................................4
Precaution for Refrigerant Connection ......................5
Precaution for Service of Compressor ......................9
Precaution for Service Equipment .............................9
Precaution for Leak Detection Dye .........................11
PREPARATION ..................................................13
Special Service Tool ........................................... ....13
HFC-134a (R-134a) Service Tool and Equipment ....13
Commercial Service Tool ........................................16
REFRIGERATION SYSTEM ..............................17
Refrigerant Cycle ................................................ ....17
Refrigerant System Protection ................................17
V-6 Variable Displacement Compressor .................17
Component Part Location .......................................21
LUBRICANT ................................................... ....22
Maintenance of Lubricant Quantity in Compressor ....22
AIR CONDITIONER CONTROL .........................24
Description of Air Conditioner LAN Control Sys-
tem ...................................................................... ....
24
System Construction ...............................................24
Description of Control System .................................27
Control Operation ....................................................27
Fail-Safe Function ...................................................28
Discharge Air Flow ..................................................29
System Description .................................................30
CAN Communication System Description ...............30
TROUBLE DIAGNOSIS .....................................32
CONSULT-III Function ........................................ ....32
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
32
Component Parts and Harness Connector Loca-
tion ...........................................................................
34
Schematic ................................................................36
Wiring Diagram - A/C - ............................................37
Auto Amp. Terminal and Reference Value ..............42
Self-Diagnosis Function ...........................................43
Operational Check ...................................................50
Power Supply and Ground Circuit for Auto Amp .....52
LAN System Circuit .................................................54
Mode Door Motor Circuit .........................................57
Air Mix Door Motor Circuit .......................................59
Air Mix Door Motor PBR Circuit ...............................62
Intake Door Motor Circuit .........................................62
Blower Motor Circuit ................................................64
Magnet Clutch Circuit ..............................................69
Insufficient Cooling ..................................................75
Insufficient Heating ..................................................82
Noise .......................................................................83
Self-Diagnosis .........................................................84
Memory Function .....................................................85
Ambient Sensor Circuit ............................................86
In-vehicle Sensor Circuit ..........................................88
Sunload Sensor Circuit ............................................91
Intake Sensor Circuit ...............................................94
CONTROLLER ..................................................97
Removal and Installation of A/C and AV Switch ......97
AUTO AMP ........................................................98
Removal and Installation of Unified Meter and A/C
Amp .........................................................................
98
AMBIENT SENSOR ..........................................99
Removal and Installation .........................................99
IN-VEHICLE SENSOR ....................................100
Removal and Installation .......................................100
SUNLOAD SENSOR .......................................101
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TROUBLE DIAGNOSISATC-43
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Self-Diagnosis FunctionINFOID:0000000001328181
DESCRIPTION
The self-diagnosis system diagnoses sensors, door motors, blower motor, etc. by system line. Refer to appli-
cable sections (items) for details. Shifting from norma l control to the self-diagnosis system is accomplished by
starting the engine (turning the ignition switch ON) and pr essing OFF switch for at least 5 seconds. The OFF
switch must be pressed within 10 seconds after starting the engine (ignition switch is turned ON). This system
will be canceled by either pressing AUTO switch or turn ing the ignition switch OFF. Shifting from one step is
accomplished by means of pressi ng temperature control switch (driver side), as required.
43 G/B A/C LAN signal ON —
45 PU/WECV (Electric Control Valve)
signal ONSelf-diagnosis. STEP-4
(Code No. 45)
46 L/W Power supply for IGN2 ON — Battery voltage
49 W/G Sensor ground ON — Approx. 0
50 LG Sunload sensor — — —
53 G Blower motor control signal ON Blower speed: 1st speed (man-
ual)
54 Y/R Power supply for each door
motor ON — Battery voltage
57 BR/Y Blower motor ON signal ON A/C switch: ON
(Blower motor operates.)
Approx. 0
OFF switch: ON
(A/C system: OFF)
Te r m i n a l
No. Wire
color ItemIgnition
switch Condition Vol tag e
(V)
SJIA1453J
SJIA1607E
SJIA1454J
SJIA1474J
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DI-26
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UNIFIED METER AND A/C AMP
UNIFIED METER AND A/C AMP
System DescriptionINFOID:0000000001328456
 For the unified meter and A/C amp., the signal required for controlling the combination meter are integrated
in the A/C auto amp.
 The unified meter and A/C amp. corresponds to a CONS ULT-III function (self-diagnosis results, CAN diag-
nosis support monitor, data monitor).
COMBINATION METER CONTROL FUNCTION
 Unified meter and A/C amp. receives necessary information for combination meter from each unit by CAN communication.
 Unified meter and A/C amp. transmits a signals with communication line (TX, RX) between unified meter and A/C amp. and combination meter.
Input/output signals between unified meter and A/C amp. and combination meter.
NOTE:
Combination meter performs fail-safe operation when unified meter and A/C amp. communication is malfunctioning. Refer to DI-5, "
Sys-
tem Description".
A/C AUTO AMP. FUNCTION
Unified meter and A/C amp. controls each operation for A/C auto amp. Regarding A/C control, refer to AT C -
24, "Description of Air Conditioner LAN Control System" in ATC section.
OTHER FUNCTIONS
Drive Computer Function
The signals required for the distance to empty (DTE) display are centralized in the unified meter and A/C
amp., converted into data, and transmitted to the disp lay unit (without NAVI) and display control unit (with
NAVI) using CAN communication.
Signal Buffer Function
Unified meter and A/C amp. transmits each signal to other units with CAN communication.
Unit Input Output
Unified meter and A/C amp.  Seat belt buckle switch signal (Driver's side)
 Parking brake signal
 Illumination control nighttime required signal
 Refuel status signal
 Low-fuel warning lamp condition signal
 Combination meter receive error signal
 Delivery destination data signal
 Combination meter specifications signal  Vehicle speed signal (8-pulse)
 Engine speed signal
 Engine coolant temperature signal
 Fuel level sensor signal (resistance value)
 Malfunction indicator lamp signal
 ABS warning lamp signal
 Low tire pressure warning lamp signal
 Run-flat tire wa
rning lamp signal
 Brake warning lamp signal
 A/T CHECK warning lamp signal
 ICC warning lamp signal
 Oil pressure switch signal
 Door switch signal
 AWD warning lamp signal
 Key warning lamp signal
 VDC OFF indicator lamp signal
 SLIP indicator lamp signal
 CRUISE indicator lamp signal
 SET indicator lamp signal
 High beam request signal
 Turn indicator signal
 Snow mode switch signal
 ICC system display signal
 Shift position indicator signal
 Manual mode indicator signal
 Manual mode gear position signal
 CAN communication condition signal of A/T
 Position lights request signal
 Buzzer output signal
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TIMING CHAINEM-65
< SERVICE INFORMATION > [VQ35DE]
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Removal and InstallationINFOID:0000000001325730
NOTE:
 This section describes procedures for removing/installing front timing chain case and timing chain related
parts, and rear timing chain case, when oil pan (upper) needs to be removed/installed for engine overhaul,
etc.
 To remove/install front timing chain case, timing chain, and its related parts without removing oil pan (upper),
refer to EM-54, "
Removal and Installation".
REMOVAL
1. Remove front tire.
2. Disconnect negative battery terminal.
3. Remove engine cover with power tool. Refer to EM-19, "
Component".
4. Remove air cleaner case assembly. Refer to EM-17, "
Component".
5. Remove front and rear engine undercover with power tool.
6. Release the fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
7. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine coolant on drive belts.
8. Drain engine oil. Refer to LU-7, "
Changing Engine Oil".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine oil on drive belts.
9. Remove engine harnesses.
10. Remove intake manifold collectors (upper and lower). Refer to EM-19, "
Component".
11. Remove radiator cooling fan assembly. Refer to CO-20, "
Component".
12. Remove drive belts. Refer to EM-15, "
Removal and Installation".
13. Remove A/C compressor from bracket with piping c onnected, and temporarily secure it aside. Refer to
ATC-121, "
Component".
14. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside.
Refer to PS-27, "
On-Vehicle Inspection and Service".
15. Remove power steering oil pump bracket. Refer to PS-27, "
On-Vehicle Inspection and Service".
16. Remove alternator. Refer to SC-19, "
System Description".
17. Remove water bypass hose, water hose clamp and id ler pulley bracket from front timing chain case.
18. Remove intake valve timing control covers.
10. Camshaft sprocket (INT) 11. Slack guide 12. Crankshaft sprocket
13. Timing chain tensioner (primary) 14. Intake valve timing control cover 15. Collared O-ring
16. O-ring 17. Chain tensioner cover 18. Intake valve timing control cover
19. Water hose clamp 20. Spacer 21. Idler pulley
22. Crankshaft pulley 23. Front oil seal 24. Idler pulley
25. A/C compressor bracket 26. Water pump cover 27. Bracket
28. Front timing chain case 29. Bracket 30. Rear timing chain case
31. O-ring 32. Tension guide 33. Water drain plug (front side)
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GI-4
< SERVICE INFORMATION >
PRECAUTIONS
 To prevent serious burns:Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
 Dispose of or recycle drained oil or the solvent used for cleaning parts in an appropriate manner.
 Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray
and possibly a fire.
 Clean all disassembled parts in the designated liquid or solvent prior to inspection or assembly.
 Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new ones.
 Replace inner and outer races of tapered roller bearings and needle bearings as a set.
 Arrange the disassembled parts in accordance with their assembled locations and sequence.
 Do not touch the terminals of electrical com ponents which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
 After disconnecting vacuum or air hoses, atta ch a tag to indicate the proper connection.
 Use only the fluids and lubricants specified in this manual.
 Use approved bonding agent, sealants or their equivalents when required.
 Use hand tools, power tools (disassembly only) and recommended special tools where specified for safe and efficient service repairs.
 When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
 Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate covers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic tro uble codes, do not carelessly disconnect the harness
connectors which are related to the engine cont rol system and TCM (transmission control module)
system. The connectors should be disconnected on ly when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
Precaution for Three Way CatalystINFOID:0000000001325655
If a large amount of unburned fuel flows into the catalyst , the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
 Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
 When checking for ignition spark or measuring engine compression, make tests quickly and only when nec- essary.
 Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to the
catalyst.
SGI233
PBIC0190E
SGI234
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PRECAUTIONSGI-7
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 Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu-
larly.
 First aid treatment should be obtai ned immediately for open cuts and wounds.
 Use barrier creams, applying them before each work period, to help the removal of oil from the skin.
 Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepara- tions containing lanolin replace the natural skin oils which have been removed.
 Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin.
 If skin disorders develop, obtain medical advice without delay.
 Where practical, degrease components prior to handling.
 Where there is a risk of eye contact, eye protecti on should be worn, for example, chemical goggles or face
shields; in addition an eye wash facility should be provided.
Precaution for the EnvironmentINFOID:0000000001325661
In servicing the vehicle, it may be necessary to use, dispose of or recycle hazardous, flammable, or poisonous
materials, such as gasoline, refrigerant gas, solvents, oil, oil filter, air bag modules, seat belt pretensioners,
etc. Disposal, recycling, and transportation of any haz ardous materials should be performed in compliance
with applicable federal, state and local laws and regulations.
Precaution for Air ConditioningINFOID:0000000001325662
Use an approved refrigerant recovery unit any time t he air conditioning system must be discharged. Refer to
ATC/MTC section “HFC-134a (R-134a) Service Procedure”, “REFRIGERANT LINES” for specific instructions.
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GI-8
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HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
DescriptionINFOID:0000000001325663
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag-
noses”.
Te r m sINFOID:0000000001325664
 The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal in jury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNI NG and CAUTION give you helpful information.
Standard value:Tolerance at inspection and adjustment.
Limit value:The maximum or minimum limit value t hat should not be exceeded at inspection and adjustment.
UnitsINFOID:0000000001325665
 The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and
alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the
standard tightening torque.
“Example”
Range
Standard
ContentsINFOID:0000000001325666
 ALPHABETICAL INDEX is provided at the end of this manual so that you can rapidly find the item and page
you are searching for.
 A QUICK REFERENCE INDEX , a black tab (e.g. ) is provided on t he first page. You can quickly find the
first page of each section by matching it to the section's black tab.
 THE CONTENTS are listed on the first page of each section.
 THE TITLE is indicated on the upper portion of eac h page and shows the part or system.
 THE PAGE NUMBER of each section consists of two or three letters which designate the particular section
and a number (e.g. “BR-5”).
 THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of
work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.
ComponentINFOID:0000000001325667
THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubri-
cation points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to
perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the appro-
priate PARTS CATALOG .
Components shown in an illustration may be identified by a circled number. When this style of illustration is
used, the text description of the components will follow the illustration. Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Drive Shaft Installation Bolt
: 44.3 N·m (4.5 kg-m, 33 ft-lb)
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GI-16
< SERVICE INFORMATION >
HOW TO USE THIS MANUAL
Optional Splice
DESCRIPTION
SGI942
Num-ber Item Description
1 Power condition  This shows the condition when the system receives battery positive voltage (can be operated).
2Fusible link  The double line shows that this is a fusible link.
 The open circle shows current flow in, and the shaded circle shows current flow out.
3 Fusible link/fuse loca-
tion  This shows the location of the fusible link or fuse in the fusible link or fuse box. For arrange-
ment, refer to PG section, POWER SUPPLY ROUTING.
4Fuse  The single line shows that this is a fuse.
 The open circle shows current flow in, and the shaded circle shows current flow out.
5 Current rating  This shows the current rating of the fusible link or fuse.
6 Connectors  This shows that connector E3 is female and connector M1 is male.
 The G/R wire is located in the 1A terminal of both connectors.
 Terminal number with an alphabet (1A, 5B, etc.) indicates that the connector is SMJ connector.
Refer to PG section, SMJ (SUPER MULTIPLE JUNCTION).
7 Optional splice  The open circle shows that the splice is optional depending on vehicle application.
8 Splice  The shaded circle shows that the splice is always on the vehicle.
9 Page crossing  This arrow shows that the circuit continues to an adjacent page.
 The A will match with the A on the preceding or next page.
10 Common connector  The dotted lines between terminals show that these terminals are part of the same connector. 11 Option abbreviation  This shows that the circuit is optional depending on vehicle application.
12 Relay  This shows an internal representation of the relay. For details, refer to PG section, STAN-
DARDIZED RELAY.
13 Connectors  This shows that the connector is connected to the body or a terminal with bolt or nut.
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HOW TO USE THIS MANUALGI-17
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Harness Indication
14 Wire color  This shows a code for the color of the wire.
B = Black
W = White
R = Red
G = Green
L = Blue
Y = Yellow
LG = Light Green BR = Brown
OR or O = Orange
P = Pink
PU or V (Violet) = Purple
GY or GR = Gray
SB = Sky Blue
CH = Dark Brown
DG = Dark Green
When the wire color is striped, the base color is given first, followed by the stripe color as shown
below:
Example: L/W = Blue with White Stripe
15 Option description  This shows a description of the option abbreviation used on the page.
16 Switch  This shows that continuity exists between terminals 1 and 2 when the switch is in the A posi-
tion. Continuity exists between terminals 1 and 3 when the switch is in the B position.
17 Assembly parts  Connector terminal in component shows that it is a harness incorporated assembly.
18 Cell code  This identifies each page of the wiring diagram by section, system and wiring diagram page
number.
19 Current flow arrow  Arrow indicates electric current flow, especially where the direction of standard flow (vertically
downward or horizontally from left to right) is difficult to follow.
 A double arrow “ ” shows that current can flow in either direction depending on circuit operation.
20 System branch  This shows that the system branches to another system identified by cell code (section and
system).
21 Page crossing  This arrow shows that the circuit continues to another page identified by cell code.
 The C will match with the C on another page within the system other than the next or preceding
pages.
22 Shielded line  The line enclosed by broken line circle shows shield wire.
23 Component box in
wave line  This shows that another part of the component is also shown on another page (indicated by
wave line) within the system.
24 Component name  This shows the name of a component.
25 Connector number  This shows the connector number.
 The letter shows which harness the connector is located in.
Example:
M: main harness. For detail and to locate the connector, refer to PG section "Main
Harness", “Harness Layout”. A coordinate grid is included for complex harnesses to aid in lo-
cating connectors.
26 Ground (GND)  The line spliced and grounded under wire color shows that ground line is spliced at the ground-
ed connector.
27 Ground (GND)  This shows the ground connection. For detailed ground distribution information, refer to
"Ground Distribution" in PG section.
28 Connector views  This area shows the connector faces of the components in the wiring diagram on the page.
29 Common component  Connectors enclosed in broken line show that these connectors belong to the same compo-
nent.
30 Connector color  This shows a code for the color of the connector. For code meaning, refer to wire color codes,
Number 14 of this chart.
31 Fusible link and fuse
box  This shows the arrangement of fusible link(s) and fuse(s), used for connector views of "POW-
ER SUPPLY ROUTING" in PG section.
The open square shows current flow in, and the shaded square shows current flow out.
32 Reference area  This shows that more information on the Super Multiple Junction (SMJ) and Joint Connectors
(J/C) exists on the PG section. Refer to "Reference Area" for details.
Num-
ber Item Description
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