starting INFINITI M35 2006 Factory Service Manual

PRECAUTIONS
EM-5
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
[VQ35DE]PRECAUTIONSPFP:00001
Precautions for Procedures without Cowl Top CoverNBS004MF
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectNBS005RR
NOTE:
This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).
Remove and install all control units after disconnecting both battery cables with the ignition knob in the
LOCK position.
Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the
ACC position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the
LOCK position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
Precautions for Drain Engine Coolant and Engine OilNBS004MH
Drain engine coolant and engine oil when the engine is cooled.
Precautions for Disconnecting Fuel PipingNBS004MI
Before starting work, make sure no fire or spark producing items are in the work area.
Release fuel pressure before disconnecting and disassembly.
After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyNBS004MJ
When instructed to use SST, use specified tools. Always be careful to work safely, avoid forceful or unin-
structed operations.
Exercise maximum care to avoid damage to mating or sliding surfaces.
PIIB3706J

EM-6
[VQ35DE]
PRECAUTIONS
Revision: 2006 January2006 M35/M45
Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
make sure that dowel pins are installed in the original position.
Cover openings of engine system with a tape or equivalent, if necessary, to seal out foreign materials.
Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.
When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be
used in the step.
Precautions for Inspection, Repair and ReplacementNBS004MK
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and InstallationNBS004ML
Use torque wrench to tighten bolts or nuts to specification.
When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.
Replace with new gasket, packing, oil seal or O-ring.
Dowel pins are used for several parts alignment.When replacing and reassembling parts with dowel
pins,make sure that dowel pins are installed in the original position.
Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.
Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
Release air within route when refilling after draining engine coolant.
After repairing, start the engine and increase engine speed to check engine coolant, fuel, engine oil, and
exhaust gases for leakage.
Precautions for Angle TighteningNBS004MM
Use the angle wrench [SST: KV10112100 (BT8653-A)] for the final tightening of the following engine parts:
–Cylinder head bolts
–Main bearing cap bolts
–Connecting rod cap bolts
–Crankshaft pulley bolt
Do not use a torque value for final tightening.
The torque value for these parts are for a preliminary step.
Ensure thread and seat surfaces are clean and coated with engine oil.
Precautions for Liquid GasketNBS004MN
REMOVAL OF LIQUID GASKET SEALING
After removing mounting nuts and bolts, separate the mating
surface using the seal cutter (SST) and remove old liquid gasket
sealing.
CAUTION:
Be careful not to damage the mating surfaces.
Tap the seal cutter to insert it (1), and then slide it (2) by tapping
on the side as shown in the figure.
In areas where the seal cutter (SST) is difficult to use, use a
plastic hammer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason tool such as a screwdriver
is used, be careful not to damage the mating surfaces.
PBIC0002E

EM-30
[VQ35DE]
OIL PAN AND OIL STRAINER
Revision: 2006 January2006 M35/M45
3. Remove hood assembly. Refer to BL-15, "HOOD" .
4. Remove engine room cover (RH and LH). Refer to EM-14, "
ENGINE ROOM COVER" .
5. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
6. Remove air duct (inlet). Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
7. Drain engine oil. Refer to LU-9, "
Changing Engine Oil" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine oil on drive belts.
8. Drain engine coolant. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
9. Remove air duct from air cleaner case. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
10. Remove stabilizer clamp, and then obtain the space under the oil pan (lower) by lowering the stabilizer.
Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
NOTE:
If the oil pan (upper) is removed, this procedure is not necessary.
11. Install engine slinger to sling engine assembly for positioning. Refer to EM-113, "
ENGINE ASSEMBLY" .
12. Remove front suspension member. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
13. Remove drive belts. Refer to EM-15, "
DRIVE BELTS" .
14. Remove alternator stay. Refer to SC-23, "
CHARGING SYSTEM" .
15. Remove starter motor. Refer to SC-10, "
STARTING SYSTEM" .
16. Remove idler pulley and bracket assembly. Refer to EM-64, "
TIMING CHAIN" .
17. Disconnect oil cooler water hoses, and remove oil cooler water pipe mounting bolt. Refer to LU-14, "
OIL
COOLER" .
18. Disconnect A/T fluid cooler hoses, and remove A/T fluid cooler tube. Refer to AT- 2 7 1 , "
TRANSMISSION
ASSEMBLY" .
19. Remove crankshaft position sensor (POS).
CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location where they are exposed to magnetism.
20. Remove oil filter, as necessary. Refer to LU-10, "
OIL FILTER" .
21. Remove oil cooler, as necessary. Refer to LU-14, "
OIL COOLER" .
22. Remove oil pan (lower) as follows:
a. Loosen mounting bolts in reverse order as shown in the figure to
remove.Slinger bolts:
: 28.0 Nꞏm (2.9 kg-m, 21 ft-lb)
PBIC0782E

EM-36
[VQ35DE]
OIL PAN AND OIL STRAINER
Revision: 2006 January2006 M35/M45
Removal and Installation (AWD Models)NBS004N9
REMOVAL
CAUTION:
To avoid the danger of being scalded, never drain engine oil when the engine is hot.
NOTE:
When removing oil pan (lower) only, steps 2 to 6 are not necessary. Perform step 25 after completing step 7.
1. Remove front and rear engine undercover with power tool.
2. Remove front tire.
3. Remove hood assembly. Refer to BL-15, "
HOOD" .
4. Remove engine room cover (RH and LH). Refer to EM-14, "
ENGINE ROOM COVER" .
5. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
6. Remove air duct (inlet). Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
7. Drain engine oil. Refer to LU-9, "
Changing Engine Oil" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine oil on drive belts.
8. Drain engine coolant. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
9. Remove air duct from air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
10. Remove drive belts. Refer to EM-15, "
DRIVE BELTS" .
11. Remove front drive shaft (RH and LH). Refer to FA X - 8 , "
FRONT DRIVE SHAFT" .
12. Remove side shaft. Refer to FFD-13, "
FRONT FINAL DRIVE ASSEMBLY" .
13. Install engine slinger to sling engine assembly for positioning. Refer to EM-113, "
ENGINE ASSEMBLY" .
14. Remove front suspension member. Refer to Refer to FSU-23, "
FRONT SUSPENSION ASSEMBLY" .
15. Remove engine mounting bracket, engine mounting bracket (lower) and insulator. Refer to EM-113,
"ENGINE ASSEMBLY" .
16. Remove front propeller shaft. Refer to PR-4, "
FRONT PROPELLER SHAFT" .
17. Remove oil filter and oil filter bracket. Refer to LU-12, "
OIL FILTER BRACKET (AWD)" .
18. Remove alternator stay. Refer to SC-23, "
CHARGING SYSTEM" .
19. Remove idler pulley and bracket. Refer to EM-15, "
DRIVE BELTS" .
20. Disconnect oil cooler water hoses, and remove oil cooler water pipe mounting bolt. Refer to LU-14, "
OIL
COOLER" .
21. Disconnect A/T fluid cooler hoses, and remove A/T fluid cooler tube. Refer to AT- 2 7 1 , "
TRANSMISSION
ASSEMBLY" .
22. Remove front final drive assembly. Refer to FFD-13, "
FRONT FINAL DRIVE ASSEMBLY" .
23. Remove starter motor. Refer to SC-10, "
STARTING SYSTEM" .
24. Remove crankshaft position sensor (POS).
CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location where they are exposed to magnetism.
25. Remove oil pan (lower) as follows:Slinger bolts:
: 28.0 Nꞏm (2.9 kg-m, 21 ft-lb)

FRONT TIMING CHAIN CASE
EM-55
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
18. Remove collared O-ring from front timing chain case (left and
right side).
19. Remove rocker covers (right and left banks). Refer toEM-51, "
ROCKER COVER" .
NOTE:
When only timing chain (primary) is removed, rocker cover does not need to be removed.
20. Obtain No. 1 cylinder at TDC of its compression stroke as follows:
NOTE:
When timing chain is not removed/installed, this step is not required.
a. Rotate crankshaft pulley clockwise to align timing mark (grooved
line without color) with timing indicator.
b. Make sure that intake and exhaust cam noses on No. 1 cylinder
(engine front side of right bank) are located as shown in the fig-
ure.
If not, turn crankshaft one revolution (360 degrees) and align
as shown in the figure.
NOTE:
When only timing chain (primary) is removed, rocker cover does
not need to be removed. To make sure that No. 1 cylinder is at
its compression TDC, remove front timing chain case first. Then
check mating marks on camshaft sprockets. Refer to EM-72,
"INSTALLATION" .
21. Remove crankshaft pulley as follows:
a. Remove rear cover plate (2WD models) or starter motor (AWD
models) and set ring gear stopper (SST) as shown in the figure.
Refer to SC-10, "
STARTING SYSTEM" .
PBIC2631E
KBIA1717J
SEM418G
PBIC1098E

FRONT TIMING CHAIN CASE
EM-63
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
10. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns
smoothly.
11. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil
and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc. Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage

TIMING CHAIN
EM-67
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
a. Remove rear cover plate (2WD) or starter motor (AWD) and set
the ring gear stopper (SST) as shown in the figure. Refer to SC-
10, "STARTING SYSTEM" .
b. Loosen crankshaft pulley bolt and rotate bolt seating surface at
10 mm (0.39 in) from its original position.
CAUTION:
Do not remove crankshaft pulley bolt as it will be used as a
supporting point for suitable puller.
c. Place suitable puller tab on holes of crankshaft pulley, and pull
crankshaft pulley through.
CAUTION:
Do not put suitable puller tab on crankshaft pulley periph-
ery, as this will damage internal damper.
26. Remove front timing chain case as follows:
a. Loosen mounting bolts in reverse order as shown in the figure.
PBIC1098E
PBIC1103E
EMQ0477D
KBIA1303E

EM-82
[VQ35DE]
TIMING CHAIN
Revision: 2006 January2006 M35/M45
c. Tighten crankshaft pulley bolt.
d. Place a matching mark (A) on crank pulley (1) aligning with the
matching (B) of crank pulley mounting bolt (2). Tighten the bolts
90 degrees (one marks).
NOTE:
The figure shows crankshaft pulley bolt with four marks.
Use an angle wrench (SST) for a crankshaft pulley bolt with
six–marks.
e. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns
smoothly.
19. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil
and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.: 44.1 Nꞏm (4.5 kg-m, 33 ft-lb)
PBIC4627J
PBIC3821E

TIMING CHAIN
EM-83
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc. Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage

EM-92
[VQ35DE]
CAMSHAFT
Revision: 2006 January2006 M35/M45
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
Perform this inspection only when DTC P0011 or P0021 are detected in self-diagnostic results of
CONSULT-II and it is directed according to inspection procedure of EC section. Refer to EC-137,
"SELF-DIAG RESULTS MODE" .
Check when engine ins cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-7, "
ENGINE OIL" .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release fuel pressure. Refer to EC-98, "
FUEL PRESSURE RELEASE" .
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-84, "
CAMSHAFT" .
4. Crank the engine, and then make sure that engine oil comes out
from camshaft bracket (No. 1) oil hole. End crank after checking.
WA R N I N G :
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from camshaft bracket (No. 1) oil hole. Refer to LU-5, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-5, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil
and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
PBIC2869E