lock INFINITI M35 2006 Factory Service Manual

OVERHEATING CAUSE ANALYSIS
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Revision: 2006 January2006 M35/M45
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items

CO-40
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ENGINE COOLANT
Revision: 2006 January2006 M35/M45
ENGINE COOLANTPFP:KQ100
InspectionNBS004RE
LEVEL CHECK
Check if the reservoir tank engine coolant level is within the
“MIN” to “MAX” when engine is cool.
Adjust the engine coolant level as necessary.
LEAK CHECK
To check for leaks, apply pressure to the cooling system with
radiator cap tester (commercial service tool) and radiator cap
tester adapter (SST).
WA R N I N G :
Do not remove radiator cap when engine is hot. Serious
burns could occur from high-pressure engine coolant
escaping from thermostat housing.
CAUTION:
Higher testing pressure than specified may cause radiator
damage.
NOTE:
In a case engine coolant decreases, replenish radiator with engine coolant.
If anything is found, repair or replace damaged parts.
Changing Engine CoolantNBS004RF
WAR NING :
To avoid being scalded, do not change engine coolant when engine is hot.
Wrap a thick cloth around radiator cap and carefully remove radiator cap. First, turn radiator cap a
quarter of a turn to release built-up pressure. Then turn radiator cap all the way.
DRAINING ENGINE COOLANT
1. Remove engine room cover (RH and LH). Refer to EM-173, "ENGINE ROOM COVER" .
2. Remove engine cover with power tool. Refer to EM-179, "
INTAKE MANIFOLD" .
3. Open radiator drain plug at the bottom of radiator, and then remove radiator cap.
When draining all of engine coolant in the system, open water drain plugs on cylinder block. Refer
to EM-250, "
DISASSEMBLY" .
4. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
SMA412B
Testing pressure : 157 kPa (1.6 kg/cm2 , 23 psi)
PBIC1528E
1 : Radiator drain plug hole
2 : Front engine undercover
: Engine front
PBIC3395E

ENGINE COOLANT
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5. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to CO-42, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-254,
"ASSEMBLY" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air relief plug (1) on heater hose.
4. Fill thermostat housing and reservoir tank to specified level.
Refill engine coolant up to filler neck of thermostat housing.
Pour engine coolant through engine coolant filler neck slowly of less than 2 (2-1/8 US qt, 1-3/4
Imp qt) a minute to allow air in system to escape.
Use Genuine Nissan Long Life Antifreeze/Coolant or equivalent mixed with water (distilled or
demineralized). Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
When engine coolant overflows air relief hole on heater hose,
install air relief plug.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000
rpm.
Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50
C (122F).
Cool down using a fan to reduce the time.Radiator drain plug:
: 1.2 Nꞏm (0.12 kg-m, 11 in-lb)
: Engine front
PBIC3394E
Engine coolant capacity
(With reservoir tank at “MAX” level):
Approx. 10.4 (11 US qt, 9-1/8 Imp qt)
Reservoir tank engine coolant capacity
(At “MAX” level):
0.6 (5/8 US qt, 1/2 lmp qt)
Air relief plug:
: 1.2 Nꞏm (0.12 kg-m, 11 in-lb)
SMA412B

CO-42
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ENGINE COOLANT
Revision: 2006 January2006 M35/M45
If necessary, refill engine coolant up to filler neck of thermostat housing.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer
drops.
10. Check cooling system for leaks with engine running.
11. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating steps 4 through 7 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-254,
"ASSEMBLY" .
2. Remove air relief plug (1) on heater hose.
3. Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill
thermostat housing and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the system. Refer to CO-40, "
DRAINING ENGINE COOLANT" .
8. Repeat steps 1 through 7 until clear water begins to drain from radiator. Radiator drain plug:
: 1.2 Nꞏm (0.12 kg-m, 11 in-lb)
: Engine front
PBIC3394E
Air relief plug:
: 1.2 Nꞏm (0.12 kg-m, 11 in-lb)

COOLING FAN
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COOLING FANPFP:21140
ComponentsNBS004RM
Removal and InstallationNBS004RN
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-173, "ENGINE ROOM COVER" .
2. Remove air duct (inlet) and air cleaner case assembly. Refer to EM-177, "
AIR CLEANER AND AIR
DUCT" .
3. Drain engine coolant from radiator. Refer to CO-40, "
ENGINE COOLANT" .
4. Disconnect harness connector from cooling fan control module, and move harness to aside.
5. Remove radiator hose (upper). Refer to CO-43, "
RADIATOR" .
6. Remove cooling fan assembly.
CAUTION:
Be careful not to damage or scratch on radiator core.
INSTALLATION
Note the following, and Install in the reverse order of removal.
CAUTION:
Only use genuine parts for radiator shroud and cooling fan mounting bolt and observe the specified
torque (to prevent radiator from being damaged).
INSPECTION AFTER INSTALLATION
Make sure that fan motors operate normally.
1. Sub-harness 2. Cooling fan control module 3. Sub-harness
4. Fan motor (LH) 5. Fan motor (RH) 6. Fan shroud
7. Cooling fan (RH) 8. Cooling fan (LH)
A. Apply on fan motor shaft.
Apply Genuine High Strength Lock-
ing Sealant or equivalent.
KBIA3567J

WATER PUMP
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WAT E R PU M PPFP:21020
ComponentsNBS004RP
Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS004RQ
CAUTION:
When removing water pump, be careful not to get engine coolant on drive belts.
Water pump can not be disassembled and should be replaced as a unit.
After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter [SST: EG17650301 (J33984-
A)].
REMOVAL
1. Remove following parts:
Front engine undercover (power tool)
Engine cover: Refer to EM-179, "INTAKE MANIFOLD" .
Engine room cover (RH and LH): Refer to EM-173, "ENGINE ROOM COVER" .
Air duct (inlet): Refer to EM-177, "AIR CLEANER AND AIR DUCT" .
Alternator, water pump and A/C compressor belt: Refer to EM-174, "DRIVE BELTS" .
2. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-40, "
Chang-
ing Engine Coolant" and EM-250, "DISASSEMBLY" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Remove water pump pulley.
4. Remove water pump.
Engine coolant will leak from cylinder block, so have a receptacle ready under vehicle.
CAUTION:
Handle the water pump vane so that it does not contact any other parts.
Do not disassemble water pump.
1. Water pump 2. Water pump pulley 3. Gasket
PBIC3396E

THERMOSTAT AND WATER CONTROL VALVE
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THERMOSTAT AND WATER CONTROL VALVEPFP:21200
ComponentsNBS004RR
Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS004RS
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-173, "ENGINE ROOM COVER" .
2. Remove engine cover with power tool. Refer to EM-179, "
INTAKE MANIFOLD" .
3. Remove air duct (inlet). Refer to EM-177, "
AIR CLEANER AND AIR DUCT" .
4. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-40, "
Chang-
ing Engine Coolant" and EM-250, "DISASSEMBLY" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
1. Water connector 2. O-ring 3. Rubber ring
4. Heater hose 5. Water control valve 6. Water outlet
7. Gasket 8. O-ring 9. Water outlet pipe
10. Thermostat housing 11. Radiator cap 12. Radiator hose (upper)
13. Thermostat 14. Rubber ring 15. Water inlet
16. Water suction hose 17. Water suction pipe 18. Radiator hose (lower)
19. Gasket 20. O-ring 21. Heater pipe
22. Heater hose
A. To radiator B. To intake manifold adapter C. To cylinder block
D. To cylinder head (right bank) E. To cylinder head (left bank) F.To heater core
PBIC3306E

DI-2Revision: 2006 January2006 M35/M45 A/T INDICATOR ........................................................ 56
System Description ................................................. 56
MANUAL MODE .................................................. 56
NOT MANUAL MODE ......................................... 56
Wiring Diagram — AT/IND — ................................. 57
A/T Indicator Is Malfunction .................................... 59
WARNING CHIME .................................................. ... 60
System Description ................................................. 60
POWER SUPPLY AND GROUND CIRCUIT ....... 60
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ...................................................... 61
LIGHT WARNING CHIME ................................... 61
SEAT BELT WARNING CHIME ........................... 61
Component Parts and Harness Connector Location ... 62
Schematic ............................................................... 63
Wiring Diagram — CHIME — ................................. 64
Terminals and Reference Value for Combination
Meter ...................................................................... 67
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 67
Terminals and Reference Value for BCM ................ 68
CONSULT-II Function (BCM) .................................. 69
CONSULT-II BASIC OPERATION ....................... 69
DATA MONITOR .................................................. 70
ACTIVE TEST ..................................................... 71
SELF-DIAG RESULTS ........................................ 71
CONSULT-II Function (METER A/C AMP) ............. 71
Trouble Diagnosis ................................................... 71
HOW TO PERFORM TROUBLE DIAGNOSIS .... 71
PRELIMINARY INSPECTION ............................. 71
SYMPTOM CHART ............................................. 72
Meter Buzzer Circuit Inspection .............................. 72
Lighting Switch Signal Inspection ........................... 73
Front Door Switch (Driver Side) Signal Inspection ... 73
Seat Belt Buckle Switch Signal Inspection ............. 74
Electrical Component Inspection ............................ 76
FRONT DOOR SWITCH (DRIVER SIDE) ........... 76
SEAT BELT BUCKLE SWITCH (DRIVER SIDE) ... 76
CAN COMMUNICATION ........................................... 77
System Description ................................................. 77
CAN Communication Unit ....................................... 77
LANE DEPARTURE WARNING SYSTEM ................ 78
Precautions for Lane Departure Warning (LDW)
system .................................................................... 78
System Description ................................................. 78
LDW SYSTEM OPERATION ............................... 78
POWER SUPPLY AND GROUND CIRCUIT ....... 80
Action Test ...........................................................
... 80
LDW SYSTEM RUNNING TEST ......................... 80
Camera Aiming Adjustment .................................... 81
OUTLINE ............................................................. 81
PREPARATION ................................................... 81TARGET SETTING .............................................. 81
VEHICLE HEIGHT CHECK ................................. 84
AIMING ADJUSTMENT ....................................... 84
Component Parts and Harness Connector Location ... 88
Wiring Diagram — LDW — ..................................... 89
Terminals and Reference Value for LDW Camera
Unit .......................................................................... 91
CONSULT-II Function (LDW) .................................. 91
DESCRIPTION .................................................... 91
CONSULT-II BASIC OPERATION ....................... 91
WORK SUPPORT ............................................... 92
SELF-DIAG RESULTS ......................................... 92
DATA MONITOR .................................................. 93
ACTIVE TEST ...................................................... 94
Trouble Diagnosis ................................................... 95
HOW TO PERFORM TROUBLE DIAGNOSIS .... 95
PRELIMINARY INSPECTION .............................. 95
SYMPTOM CHART .............................................. 96
Power Supply and Ground Circuit Inspection ......... 96
DTC [C1B00] CAMERA UNIT MALF ...................... 97
DTC [C1B01] CAM AIMING INCMP ....................... 97
DTC [C1B02] VHCL SPD DATA MALF ................... 97
DTC [C1B03] ABNRML TEMP DETECT ................ 97
DTC [U1000] CAN COMM CIRCUIT ...................... 98
DTC [U1010] CONTROL UNIT (CAN) .................... 98
LDW Chime Circuit Inspection ................................ 98
LDW Switch Circuit Inspection ................................ 99
LDW Indicator Lamp Circuit Inspection .................102
Turn Signal Input Inspection .................................103
Electrical Component Inspection ..........................103
LDW SWITCH ....................................................103
Removal and Installation for LDW Camera Unit ...103
REMOVAL ..........................................................103
INSTALLATION ..................................................103
Removal and Installation for LDW Chime .............104
REMOVAL ..........................................................104
INSTALLATION ..................................................104
Removal and Installation for LDW Switch .............104
COMPASS ...............................................................105
System Description ...............................................105
DIRECTION DISPLAY .......................................105
Zone Variation Change Procedure ........................105
Correction Functions of the Compass Display ......105
AUTOMATIC CORRECTION .............................105
MANUAL CORRECTION PROCEDURE ...........105
Wiring Diagram – COMPAS – ...............................106
Removal and Installation of Compass ...................107
CLOCK ....................................................................108
Wiring Diagram — CLOCK — ...............................108
Removal and Installation of Clock .........................109
REMOVAL ..........................................................109
INSTALLATION ..................................................109

COMBINATION METERS
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Revision: 2006 January2006 M35/M45
COMBINATION METERSPFP:24814
System DescriptionNKS003TV
UNIFIED METER CONTROL UNIT
Speedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled by the
unified meter control unit, which is built into the combination meter. Unified meter control unit receives sig-
nals from unified meter and A/C amp.
Warning lamp and indicator lamp of combination meter are controlled by signals drawn from the unified
meter and A/C amp.
Digital meter is adopted for odo/trip meter.
NOTE:
The record of the odo meter is kept even if the battery cable is disconnected. The record of the trip meter
is erased when the battery cable is disconnected.
Dot matrix LCD is adopted to display “push engine starter”, “A/T position” and “ICC system* ”.
Odo/trip meter and dot matrix LCD segments can be checked in self-diagnosis mode.
Meters/gauges can be checked in self-diagnosis mode.
*: With ICC system
UNIFIED METER AND A/C AMP.
Refer to DI-28, "COMBINATION METER CONTROL FUNCTION" in “UNIFIED METER AND A/C AMP”.
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
through 10A fuse [No. 21, located in the fuse block (J/B)]
to combination meter terminal 23,
through 10A fuse [No. 19, located in the fuse block (J/B)]
to unified meter and A/C amp. terminal 54.
With the ignition switch in the ACC or ON position, power is supplied
through 10A fuse [No. 6, located in the fuse block (J/B)],
to combination meter terminal 2, and
to unified meter and A/C amp. terminal 41.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No. 14, located in the fuse block (J/B)]
to combination meter terminal 12,
through 10A fuse [No. 12, located in the fuse block (J/B)]
to unified meter and A/C amp. terminal 53.
Ground is supplied
to combination meter terminals 9, 10 and 11
to unified meter and A/C amp. terminals 55 and 71
through grounds M16 and M70.

DI-32
UNIFIED METER AND A/C AMP
Revision: 2006 January2006 M35/M45
4. Select “SELF-DIAG RESULTS”, “CAN DIAG SUPPORT MNTR”
or “DATA MONITOR”.
SELF-DIAG RESULTS
Operation Procedure
1. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
2. Self-diagnosis results are displayed.
Display Item List
NOTE:
“TIME” means the following.
0: Means detected malfunction at present. (From malfunction detection to turning ignition switch OFF)
1-63: Means detected malfunction in past. (Displays number of ignition switch OFF ON after detecting
malfunction. “Self-diagnosis result” is erased when exceeding “63”.)
BCIA0031E
SKIA4956E
Display item [Code] Malfunction is detected when...Reference
page
CAN COMM CIRC
[U1000]Malfunction is detected in CAN communication.
CAUTION:
Even when there is no malfunction on CAN communication system, malfunction may be
misinterpreted when battery has low voltage (when maintaining 7 - 8 V for about 2 sec-
onds) or 10A fuse [No. 19, located in the fuse block (J/B)] is disconnected.DI-36
METER COMM CIRC
[B2202]Malfunction is detected in communication between combination meter and unified meter and
A/C amp.DI-36
VEHICLE SPEED
CIRC
[B2205]When an erroneous speed signal is input for 1 seconds.
CAUTION:
Even when there is no malfunction on speed signal system, malfunction may be misin-
terpreted when battery has low voltage (when maintaining 7 - 8 V for about 2 seconds). DI-36