alternator INFINITI M35 2006 Factory Service Manual

QUICK REFERENCE CHART M35/M45
QUICK REFERENCE CHART M35/M45PFP:00000
ENGINE TUNE-UP DATA (VQ35DE)ELS0003W
Engine modelVQ35DE
Firing order1-2-3-4-5-6
Idle speed
A/T (In “P” or “N” position)rpm
650 ± 50
Ignition timing (BTDC at idle speed)
A/T (In “P” or “N” position)15
± 5
CO% at idle 0.7 - 9.9% and engine runs smoothly
Drive BeltDeflection adjustment Unit: mm (in) Tension adjustment Unit: N (kg, lb)
Used belt
New beltUsed belt
New belt
Limit After adjustment Limit After adjustment
Alternator and power
steering oil pump belt7 (0.28)4 - 5
(0.16 - 0.20)3.5 - 4.5
(0.138 - 0.177)294 (30, 66)730 - 818
(74.5 - 83.5,
164 - 184)838 - 926
(85.5 - 94.5,
188 - 208)
A/C compresor belt 12 (0.47)9 - 10
(0.35 - 0.39)8 - 9
(0.31 - 0.35)196 (20, 44)348 - 436
( 35.5 - 44.5,
78 - 98)470 - 559
( 4 8 - 5 7 ,
106 - 126)
Applied pushing force 98N (10kg, 22lb) —
Radiator cap relief pressure
kPa (kg/cm
2 , psi)
Standard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Cooling system leakage testing pres-
surekPa (kg/cm
2 , psi)157 (1.6, 23)
Compression pressure
kPa (kg/cm
2 , psi)/rpm
Standard 1,275 (13.0, 185) /300
Minimum 981 (10.0, 142) /300
Spark plug Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
2006

BL-178
INTELLIGENT KEY SYSTEM/ENGINE START FUNCTION
Revision: 2006 January2006 M35/M45
2. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Check voltage between Intelligent Key unit connector and ground.
OK or NG
OK >> Check the condition of harness and connector. If it is
OK, check the self-diagnosis results using CONSULT-II
again.
NG >> Check the following.
10A fuse [No.22, located in the fuse block (J/B)]
Harness for open or short between fuse block and
Intelligent Key unit.
DTC B2563 HI VOLTAGENIS001YZ
DIAGNOSIS DESCRIPTION
B2563 battery high voltage monitors the battery voltage input to Intelligent Key unit. When the condition that
the voltage is 18V or more is detected for 90 seconds or more, it judges that it is the malfunction and displays
the DTC (Diagnostic Trouble Code)
TERMINAL AND REFERENCE VALUE FOR INTELLIGENT KEY UNIT
Standard is the measured voltage between each terminal and ground
SELF-DIAGNOSTIC LOGIC
Terminals
Voltage (V)
(Approx.) (+)
(–)
Intelligent Key unit
connectorTerminal
M32 1
Ground Battery voltage
M3341
57
PIIB6251E
Te r m i -
nal
No.Wire
colorItemCondition
Voltage (V)
(Approx.) Push-
button
ignition
switch
positionOperation or conditions
1 SB Power source (fuse) — — Battery voltage
41 Y Power source (fuse) — — Battery voltage
57 L Power source (fuse) — — Battery voltage
DTC Self-diagnosis name DTC detecting condition Possible causes
B2563 HI VOLTAGEIt is detected for 90 seconds or more that the battery voltage
that is input to the Intelligent Key unit is 18V or moreAlternator

INTELLIGENT KEY SYSTEM/ENGINE START FUNCTION
BL-179
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Revision: 2006 January2006 M35/M45
DIAGNOSTIC PROCEDURE
1. CHECK POWER SUPPLY CIRCUIT
1. Start engine.
2. Check voltage between Intelligent Key unit connector and ground.
OK or NG
OK >> Check the condition of harness and connector. If it is
OK, check the self-diagnosis results using CONSULT-II
again.
NG >> Check alternator. Refer to
Trouble Diagnosis Symptom Chart 1NIS001Z0
Power supply switching operation cannot be operated with all Intelligent Keys.
CAUTION:
Follow Trouble Diagnosis Flowchart referring to “Diagnosis Procedure”. Determine malfunction-
ing condition before performing this diagnosis.
Make sure that vehicle is under the condition shown in “Conditions of vehicle” before starting
diagnosis.
Check systems shown in the “Diagnosis/service procedure” column in this order.
CONDITIONS OF VEHICLE (OPERATING CONDITIONS)
Engine start function is ON when setting on CONSULT-II.
Use Intelligent Key with registered Intelligent Key ID.
One or more of Intelligent Keys with registered Intelligent Key ID is in the passenger room.
Terminals
Voltage (V)
(Approx.) (+)
(–)
Intelligent Key unit
connectorTerminal
M32 1
Ground Battery voltage
M3341
57
PIIB6252E
Diagnosis/service procedure Reference page
1. Check push button ignition switchBL-181
2. Check inside key antennaBL-183
3. Check remote keyless entry receiverBL-185
4. Replace Intelligent Key unit.BL-125

TROUBLE DIAGNOSIS
BRC-33
[VDC/TCS/ABS]
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Revision: 2006 January2006 M35/M45
Basic InspectionNFS000QK
BASIC INSPECTION 1: BRAKE FLUID LEVEL, LEAK INSPECTION AND BRAKE PAD
1. Check fluid level in brake reservoir tank. If fluid level is low, refill brake fluid. Refer to BR-10, "CHECKING
BRAKE FLUID LEVEL" .
2. Check for leakage in brake tubes or hoses and around ABS actuator and electric unit (control unit). If
there is leaking or seeping fluid, check the following items.
If the brake tube connections at ABS actuator and electric unit (control unit) are loose, tighten flare nuts
to the specified torque. Then inspect again and confirm that there is no leakage.
If flare nuts or screws of ABS actuator and electric unit (control unit) are damaged and loose, replace
damaged parts. Then inspect again and confirm that there is no leakage.
If there is leakage at any location other than ABS actuator and electric unit (control unit) connections,
wipe away leakage with clean cloth. Then inspect again and confirm that there is no leakage.
If there is leakage from ABS actuator and electric unit (control unit), wipe away leakage with clean cloth.
Then inspect again. If there is still leakage, replace ABS actuator and electric unit (control unit).
CAUTION:
ABS actuator and electric unit (control unit) cannot be disassembled.
3. Check brake disc rotor and pads. Refer to BR-28, "
DISC ROTOR INSPECTION" (front disc rotor), BR-23,
"PAD WEAR INSPECTION" (front brake pad), BR-34, "DISC ROTOR INSPECTION" (rear disc rotor), BR-
29, "PAD WEAR INSPECTION" (rear brake pad).
BASIC INSPECTION 2: LOOSENESS OF POWER SYSTEM TERMINALS AND BATTERY
Check battery for looseness on battery positive/negative terminals and ground connection. Also make sure
battery voltage does not drop and alternator is normal.
BASIC INSPECTION 3: ABS WARNING LAMP, BRAKE WARNING LAMP, VDC OFF INDICATOR
LAMP AND SLIP INDICATOR LAMP
ON and OFF Timing for Warning Lamp and Indicator Lamp
: ON –: OFF
Note1: Brake warning lamp will turn on in case of parking brake operation (when switch is ON) or of brake fluid level switch operation
(when brake fluid is insufficient).
Note2: After starting engine, brake warning lamp is turned off.
Check the following items when unsuitable for an above condition.
ABS warning lamp: BRC-51, "Inspection 16: CAN Communication Circuit"
Brake warning lamp: BRC-51, "Inspection 16: CAN Communication Circuit" , BRC-48, "Inspection 12:
Brake Fluid Level Switch Circuit" , BRC-52, "Inspection 18: Parking Brake Switch Circuit"
VDC OFF indicator lamp:BRC-51, "Inspection 16: CAN Communication Circuit" , BRC-51, "Inspection 17:
VDC OFF Switch Circuit"
SLIP indicator lamp: BRC-51, "Inspection 16: CAN Communication Circuit"
If malfunction is not found, refer to BRC-53, "Inspection 19: Warning Lamp and Indicator Lamp Circuit" .
Condition ABS warning lampVDC OFF
indicator lampSLIP indicator lampBrake warning lamp
[Note1]
Ignition SW OFF – – – –
For 1 second after turning ON igni-
tion switch
[Note 2]
1 second later after turning ON
ignition switch–––
[Note 2]
VDC OFF switch turned ON. (VDC
function is OFF.)–
––
VDC/TCS function is malfunction-
ing.–
–
ABS function is malfunctioning.
–
EBD function is malfunctioning.

WATER PUMP
CO-53
[VK45DE]
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Revision: 2006 January2006 M35/M45
WAT E R PU M PPFP:21020
ComponentsNBS004RP
Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS004RQ
CAUTION:
When removing water pump, be careful not to get engine coolant on drive belts.
Water pump can not be disassembled and should be replaced as a unit.
After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter [SST: EG17650301 (J33984-
A)].
REMOVAL
1. Remove following parts:
Front engine undercover (power tool)
Engine cover: Refer to EM-179, "INTAKE MANIFOLD" .
Engine room cover (RH and LH): Refer to EM-173, "ENGINE ROOM COVER" .
Air duct (inlet): Refer to EM-177, "AIR CLEANER AND AIR DUCT" .
Alternator, water pump and A/C compressor belt: Refer to EM-174, "DRIVE BELTS" .
2. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-40, "
Chang-
ing Engine Coolant" and EM-250, "DISASSEMBLY" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Remove water pump pulley.
4. Remove water pump.
Engine coolant will leak from cylinder block, so have a receptacle ready under vehicle.
CAUTION:
Handle the water pump vane so that it does not contact any other parts.
Do not disassemble water pump.
1. Water pump 2. Water pump pulley 3. Gasket
PBIC3396E

TROUBLE DIAGNOSIS
EC-135
[VQ35DE]
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EC
Revision: 2006 January2006 M35/M45
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-59, "
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME
DATA" .
*3: Always “CMPLT” is displayed.
INSPECTION PROCEDURE
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data
link connector (1), which is located under LH dash panel near
the hood opener handle.
3. Turn ignition switch ON.
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Fuel injector
Power transistor (Ignition timing)
Throttle control motor relay
Throttle control motor
EVAP canister purge volume con-
trol solenoid valve
FPCM
Air conditioner relay
Fuel pump relay
Cooling fan relay
Air fuel ratio (A/F) sensor 1 heater*3
Heated oxygen sensor 2 heater*3
EVAP canister vent control valve
Intake valve timing control solenoid
valve
Alternator
Calculated load value
ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOS-
TIC RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
PBIB2712E

EC-144
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
*: Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-60, "SYSTEM READINESS TEST (SRT) CODE" .
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC WORK SUPPORT Mode
*: DTC P1442 and P1456 does not apply to Y50 models but appears in DTC Work Support Mode screens. FA N D U T Y C O N -
TROL*
Ignition switch: ON
Change duty ratio using CON-
SULT-II.Cooling fan speed changes.
Harness and connectors
Cooling fan motor
Cooling fan relay
Cooling fan control module
IPDM E/R
ALTERNATOR
DUTY
Engine: Idle
Change duty ratio using CON-
SULT-II.Battery voltage changes.
Harness and connectors
IPDM E/R
Alternator TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
Test mode Test item Corresponding DTC No. Reference page
EVAPORATIVE SYSTEMEVP SML LEAK P0442/P1442*P0442EC-403
P0455EC-458
EVP V/S LEAK P0456/P1456* P0456EC-466
PURG VOL CN/V P1444 P0443EC-412
PURG FLOW P0441 P0441EC-398
A/F SEN1A/F SEN1 (B1) P1278/P1279 P0133EC-274A/F SEN1 (B1) P1276 P0130EC-246
A/F SEN1 (B2) P1288/P1289 P0153EC-274
A/F SEN1 (B2) P1286 P0150EC-246
HO2S2HO2S2 (B1) P1146 P0138EC-297
HO2S2 (B1) P1147 P0137EC-286
HO2S2 (B1) P0139 P0139EC-310
HO2S2 (B2) P1166 P0158EC-297
HO2S2 (B2) P1167 P0157EC-286
HO2S2 (B2) P0159 P0159EC-310

TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-161
[VQ35DE]
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Revision: 2006 January2006 M35/M45
16. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG >> Detect malfunctioning part according to EC-109, "
Symptom Matrix Chart" .
17. CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and
make sure that the indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG (More than the SP value)>>GO TO 18.
NG (Less than the SP value)>>GO TO 25.
18. DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following.
–Engine oil level is too high
–Engine oil viscosity
–Belt tension of power steering, alternator, A/C compressor, etc. is excessive
–Noise from engine
–Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
–Valve clearance malfunction
–Intake valve timing control function malfunction
–Camshaft sprocket installation malfunction, etc.
>> Repair or replace malfunctioning part, and then GO TO 30.
19. CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system
OK or NG
OK >> GO TO 21.
NG >> Repair or replace malfunctioning part, and then GO TO 20.
PBIB2332E

EC-848
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-770
.
*3: Always “CMPLT” is displayed.
INSPECTION PROCEDURE
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data
link connector (1), which is located under LH dash panel near
the hood opener handle.
3. Turn ignition switch ON.
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Fuel injector
Power transistor (Ignition timing)
Throttle control motor relay
Throttle control motor
EVAP canister purge volume con-
trol solenoid valve
FPCM
Air conditioner relay
Fuel pump relay
Cooling fan control module
Air fuel ratio (A/F) sensor 1 heater*3
Heated oxygen sensor 2 heater*3
EVAP canister vent control valve
Intake valve timing control solenoid
valve
VIAS control solenoid valve
Alternator
Calculated load value
ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOS-
TIC RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
PBIB2712E

TROUBLE DIAGNOSIS
EC-857
[VK45DE]
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EC
Revision: 2006 January2006 M35/M45
*: Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-770, "SYSTEM READINESS TEST (SRT) CODE" .
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC WORK SUPPORT Mode
*: DTC P1442 and P1456 does not apply to Y50 models but appears in DTC Work Support Mode screens. FAN DUTY CON-
TROL*
Ignition switch: ON
Change duty ratio using CON-
SULT-II.Cooling fan speed changes.
Harness and connectors
Cooling fan motor
Cooling fan relay
Cooling fan control module
IPDM E/R
ALTERNATOR
DUTY
Engine: Idle
Change duty ratio using CON-
SULT-II.Battery voltage changes.
Harness and connectors
IPDM E/R
Alternator TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
Test mode Test item Corresponding DTC No. Reference page
EVAPORATIVE SYSTEMEVP SML LEAK P0442/P1442*P0442EC-1124
P0455EC-1178
EVP V/S LEAK P0456/P1456* P0456EC-1185
PURG VOL CN/V P1444 P0443EC-1132
PURG FLOW P0441 P0441E C - 111 9
A/F SEN1A/F SEN1 (B1) P1278/P1279 P0133EC-997A/F SEN1 (B1) P1276 P0130EC-969
A/F SEN1 (B2) P1288/P1289 P0153EC-997
A/F SEN1 (B2) P1286 P0150EC-969
HO2S2HO2S2 (B1) P1146 P0138EC-1020
HO2S2 (B1) P1147 P0137EC-1009
HO2S2 (B1) P0139 P0139EC-1033
HO2S2 (B2) P1166 P0158EC-1020
HO2S2 (B2) P1167 P0157EC-1009
HO2S2 (B2) P0159 P0159EC-1033