fuel filter INFINITI M35 2007 Factory Service Manual

QUICK REFERENCE CHART M35/M45
* : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
REAR WHEEL ALIGNMENT (Unladen*)ELS0003Y
* : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
BRAKEELS0003Z
* : Under force of 490 N ( 50 kg, 110 lb ) with engine running.
REFILL CAPACITIESELS00040
Wheel
turning
angle (Full
turn)Inside
Degree minute
(Decimal degree)Minimum 36°20′ (36.3°)39°45′ (39.8°)
Nominal 39°20′ (39.3°)42°45′ (42.8°)
Maximum 40°20′ (40.3°)43°45′ (43.8°)
Outside
Degree minute
(Decimal degree)Nominal 33° 25′ (33.4°)33° 20′ (33.3°)32° 30′ (32.5°) Axle2WD AWD
Tire 245/45R18 245/40R19 245/45R18
Axle2WD AWD
Tire 245/45R18 245/40R19 245/45R18
Camber
Degree minute (Decimal degree)Minimum –1° 10′ (–1.17°)–1° 20′ (–1.33°)–0° 40′ (–0.67°)
Nominal –0° 40′ (–0.67°)–0° 50′ (–0.83°)–0° 10′ (–0.17°)
Maximum –0° 10′ (–0.17°)–0° 20′ (–0.33°) 0° 20′ (0.33° )
Total toe-inDistanceMinimum 0.1 mm (0.004 in)
Nominal 2.8 mm (0.110 in)
Maximum 5.5 mm (0.217 in)
Angle
(left wheel or right wheel )
Degree minute
(Decimal degree)Minimum 0′ (0°)
Nominal 7′ (0.12°)
Maximum 14′ (0.23°)
Front brake Repair limit thickness 2.0 mm (0.079 in)
Wear limit 26.0 mm (1.024 in)
Rear brake Repair limit thickness 2.0 mm (0.079 in)
Wear limit 14.0 mm (0.551 in)
Brake pedal height 157 - 167 mm (6.18 - 6.57 in)
Depressed pedal height* 90 mm (3.54 in) or more
UNITLiter US measure
Fuel tank76 20 gal
Coolant ( With reservoir tank )VQ35DE 8.9 9 - 3/8 qt
VK45DE 10.4 11 qt
Engine (VQ35DE)Drain and refill
With oil filter change 4.7 5 qt
Without oil filter change 4.4 4 - 5/8 qt
Dry engine (Overhaul) 5.4 5 - 3/4 qt
Engine (VK45DE)Drain and refill
With oil filter change 5.5 5 - 3/4 qt
Without oil filter change 4.9 5 - 1/8 qt
Dry engine (Overhaul) 6.7 7 - 1/8 qt
2007

DI-26
COMBINATION METERS
Revision: 2007 April2007 M35/M45
Electrical Components InspectionNKS003UD
CHECK FUEL LEVEL SENSOR UNIT
For removal, refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
Check Fuel Level Sensor Unit and Fuel Pump (Main)
Check resistance between terminals 2 and 5.
*1 and *2: When float rod is in contact with stopper.

If the results of check are NG, check the fuel level sensor unit
and fuel pump (main) harness. Refer to DI-26, "
Check Fuel
Level Sensor Unit and Pump (Main) Harness" .
Check Fuel Level Sensor Unit and Pump (Main) Harness
Check continuity at following terminals.

If the results of check are NG, replace fuel pump assembly. If the
results of check are OK, replace fuel level sensor unit.
Check Fuel Level Sensor Unit (Sub)
Check resistance between terminals 1 and 2.
*1 and *2: When float rod is in contact with stopper.Terminal Float position [mm (in)] Resistance value [Ω]
25*1 Full 210 (8.27) Approx. 3
*2 Empty 30 (1.18) Approx. 80
SKIB3550J
Terminal Continuity
2 - Signal terminal (A)
Ye s
5 - Ground terminal (B)
SKIB3551J
Terminal Float position [mm (in)]Resistance
value [Ω]
12*1 Full 9 (0.35) Approx. 3
*2 Empty 179 (7.05) Approx. 43
SKIB2678J

BASIC SERVICE PROCEDURE
EC-89
[VQ35DE]
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Revision: 2007 April2007 M35/M45
Without CONSULT-II
1. Remove fuel pump fuse (1) located in IPDM E/R (2).
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:

Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because Y50 models do not have fuel return system.

Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to EC-88, "
FUEL PRESSURE RELEASE" .
2. Install the inline fuel quick disconnected fitting between fuel
damper and fuel injector tube.
3. Connect the fuel pressure test gauge (quick connector adapter
hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following.

Fuel hoses and fuel tubes for clogging

Fuel filter for clogging

Fuel pump

Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.
PBIB2697E
At idling:
Approximately 350 kPa (3.57 kg/cm2 , 51 psi)
PBIB1571E

EC-102
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
1 - 6: The numbers refer to the order of inspection.Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-28
, EX-
3Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5EM-31
, LU-
19 , LU-11 ,
LU-15
Oil level (Low)/Filthy oilLU-7
Cooling
Radiator/Hose/Radiator filler cap
55555 55 45CO-14,
CO-18
Thermostat 5CO-29
Water pumpCO-24
Water galleryCO-31
Cooling fan
5CO-22
Coolant level (Low)/Contami-
nated coolantCO-11
IVIS (INFINITI Vehicle Immobilizer System —
NATS)11EC-53 or
BL-244
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-147
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Revision: 2007 April2007 M35/M45
5. CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil.
NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detected after changing engine oil or changing driving con-
dition.
>>INSPECTION END
6. CHECK FUEL PRESSURE
Check fuel pressure. (Refer to EC-88, "
Fuel Pressure Check" .)
OK or NG
OK >> GO TO 9.
NG (Fuel pressure is too high)>>Replace fuel pressure regulator, refer to EC-89, "
FUEL PRESSURE
CHECK" . GO TO 8.
NG (Fuel pressure is too low)>>GO TO 7.
7. DETECT MALFUNCTIONING PART
1. Check the following.
–Clogged and bent fuel hose and fuel tube
–Clogged fuel filter
–Fuel pump and its circuit (Refer to EC-675, "FUEL PUMP" .)
2. If NG, repair or replace the malfunctioning part. (Refer to EC-89, "
FUEL PRESSURE CHECK" .)
If OK, replace fuel pressure regulator.
>> GO TO 8.
8. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG >> GO TO 9.
9. PERFORM POWER BALANCE TEST
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Make sure that the each cylinder produces a momentary engine
speed drop.
OK or NG
OK >> GO TO 12.
NG >> GO TO 10.
PBIB0133E

DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
EC-317
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Revision: 2007 April2007 M35/M45
4. CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-88, "
FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-89, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.

Fuel pump and circuit (Refer to EC-675, "FUEL PUMP" .)

Fuel pressure regulator (Refer to EC-89, "FUEL PRESSURE CHECK" .)

Fuel lines (Refer to FL-3, "FUEL SYSTEM" .)

Fuel filter for clogging
>> Repair or replace.
6. CHECK MASS AIR FLOW SENSOR
With CONSULT-II
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.
OK or NG
OK (With CONSULT-II)>>GO TO 7.
OK (Without CONSULT-II)>>GO TO 8.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-193, "
DTC P0101 MAF SENSOR" .
7. CHECK FUNCTION OF FUEL INJECTOR
With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.
OK or NG
OK >> GO TO 10.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to
EC-669, "
FUEL INJECTOR" . At idling: Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
PBIB0133E

EC-336
[VQ35DE]
DTC P0181 FTT SENSOR
Revision: 2007 April2007 M35/M45
Component InspectionNBS004Y5
FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 4 and 5 by heating with hot water as shown in the fig-
ure.
If NG, replace fuel level sensor unit.
Removal and InstallationNBS004Y6
FUEL TANK TEMPERATURE SENSOR
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
PBIB0931E

DTC P0182, P0183 FTT SENSOR
EC-341
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Revision: 2007 April2007 M35/M45
Component InspectionNBS004YC
FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 4 and 5 by heating with hot water as shown in the fig-
ure.
If NG, replace fuel level sensor unit.
Removal and InstallationNBS004YD
FUEL TANK TEMPERATURE SENSOR
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
PBIB0931E

DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MIS-
FIRE
EC-355
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Revision: 2007 April2007 M35/M45
8. CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-45, "
SPARK PLUG (PLATI-
NUM-TIPPED TYPE)" .
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
9. CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded portion.
OK or NG
OK >>INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to MA-20, "
Changing
Spark Plugs (Platinum-Tipped Type)" .
10. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-102, "
CHECKING COMPRESSION PRESSURE" .
OK or NG
OK >> GO TO 11.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
11 . CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-88, "
FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-89, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.
12. DETECT MALFUNCTIONING PART
Check the following.

Fuel pump and circuit (Refer to EC-675, "FUEL PUMP" .)

Fuel pressure regulator (Refer to EC-89, "FUEL PRESSURE CHECK" .)

Fuel lines (Refer to FL-3, "FUEL SYSTEM" .)

Fuel filter for clogging
>> Repair or replace.
SEF156I
Spark should be generated.
At idling: Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)

DTC P0460 FUEL LEVEL SENSOR
EC-463
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Revision: 2007 April2007 M35/M45
Diagnostic ProcedureNBS0051C
1. CHECK DTC WITH “UNIFIED METER AND A/C AMP.”
Refer to DI-31, "
SELF-DIAG RESULTS" .
OK or NG
OK >> GO TO 2.
NG >> Go to DI-22, "
Fuel Level Sensor Signal Inspection" .
2. CHECK INTERMITTENT INCIDENT
Refer to EC-153, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Removal and InstallationNBS0051D
FUEL LEVEL SENSOR
Refer toFL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY"