wheel INFINITI QX4 2005 Factory Service Manual

RAX-14
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: October 20052005 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel BearingEDS001XR
Drive ShaftEDS001XS
Measurement of spring scale Less than 26.6 N (2.7 kg, 5.95 lb)
Axial end play0 mm (0 in)
Joint Wheel side Final drive side
Grease capacity140 − 160 g
(4.93 − 5.64 oz)175 − 195 g
(6.17 − 6.88 oz)
Boot installed length 134.5 mm (5.30 in) 147.9 mm (5.82 in)

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
RFD-5
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E
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MA
B
RFD
Revision: October 20052005 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEDS003Q8
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable Reference page
RFD-18RFD-14RFD-14RFD-13—
MA-11, "
Fluids and Lubricants
"
PR-3, "
NVH Troubleshooting Chart
"
FAX -4
(FAX), RAX-4
(RAX)
FSU-4
(FSU), RSU-5
(RSU)
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
FAX -4, "
NVH Troubleshooting Chart
"
RAX-4, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Rough gear tooth
Improper gear contact
Tooth surfaces worn
Incorrect backlash
Companion flange excessive runout
Improper gear oil
PROPELLER SHAFT
AXLE
SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
Symptom FINAL DRIVE Noise××××××××××××××

RSU-1
REAR SUSPENSION
E SUSPENSION
CONTENTS
C
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M
SECTION RSU
A
B
RSU
Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Rear Suspension ............................ 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
CAN COMMUNICATION ............................................ 6
System Description .................................................. 6
TROUBLE DIAGNOSIS .............................................. 7
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ....................................................... 7
INTRODUCTION ................................................... 7
CLARIFY CONCERN ............................................ 7
WORK FLOW ........................................................ 8
Component Parts and Harness Connector Location ..... 9
Wiring Diagram — A/SUSP — ............................... 10
Basic Inspection ..................................................... 12
AIR HOSES ......................................................... 12
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION ............................ 12
CK SUSP INDICATOR LAMP INSPECTION ...... 12
CK SUSP Indicator Lamp Timing ........................... 12
Control Unit Input/Output Signal Standard ............. 12
CONSULT-II Function (AIR LEVELIZER) ............... 13
CONSULT-II BASIC OPERATION PROCEDURE
... 13
WORK SUPPORT ............................................... 14
SELF-DIAGNOSIS .............................................. 14
DATA MONITOR ................................................. 15
ACTIVE TEST ..................................................... 16
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ....................................................................... 17
Height Sensor System Inspection .......................... 17
Exhaust Valve Solenoid System Inspection ........... 19
Compressor Motor, Compressor Motor Relay and Circuit Inspection .................................................... 20
TROUBLE DIAGNOSES FOR SYMPTOMS ............ 23
Load Leveling Rear Air Suspension System Does
Not Operate ............................................................ 23
CK SUSP Indicator Lamp Stays On When Ignition
Switch Is Turned On ............................................... 24
REAR SUSPENSION ASSEMBLY ........................... 25
Components ........................................................... 25
On-Vehicle Inspection and Service ......................... 26
SHOCK ABSORBER INSPECTION .................... 26
Wheel Alignment Inspection ................................... 27
PRELIMINARY INSPECTION ............................. 27
GENERAL INFORMATION AND RECOMMEN-
DATIONS ............................................................. 27
THE ALIGNMENT PROCESS ............................. 28
CAMBER ............................................................. 28
TOE-IN ................................................................ 28
REAR SUSPENSION MEMBER ............................... 30
Removal and Installation ........................................ 30
REMOVAL ........................................................... 31
INSPECTION AFTER REMOVAL ....................... 32
INSTALLATION ................................................... 33
SHOCK ABSORBER ................................................ 34
Removal and Installation ........................................ 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 34
INSPECTION AFTER INSTALLATION ................ 34
SUSPENSION ARM .................................................. 35
Removal and Installation ........................................ 35
REMOVAL ........................................................... 35
INSPECTION AFTER REMOVAL ....................... 35
INSTALLATION ................................................... 36
FRONT LOWER LINK .............................................. 37
Removal and Installation ........................................ 37
REMOVAL ........................................................... 37
INSPECTION AFTER REMOVAL ....................... 37
INSTALLATION ................................................... 38

RSU-2Revision: October 20052005 QX56 REAR LOWER LINK & COIL SPRING ..................... 39
Removal and Installation ........................................ 39
REMOVAL ........................................................... 39
INSPECTION AFTER REMOVAL ........................ 40
INSTALLATION .................................................... 40
STABILIZER BAR ..................................................... 41
Removal and Installation ........................................ 41
REMOVAL ........................................................... 41
INSTALLATION .................................................... 41
Inspection ............................................................... 41
REAR LOAD LEVELING AIR SUSPENSION COM-
PRESSOR ASSEMBLY ............................................ 42
Removal and Installation ........................................ 42
REMOVAL ........................................................... 42
INSTALLATION .................................................... 43HEIGHT SENSOR .....................................................44
Removal and Installation .........................................44
REMOVAL ............................................................44
INSTALLATION ....................................................45
CONTROL UNIT ........................................................46
Removal and Installation .........................................46
REMOVAL ............................................................46
INSTALLATION ....................................................46
Initialization Procedure ............................................46
SERVICE DATA AND SPECIFICATIONS (SDS) ......47
Wheel Alignment .....................................................47
Ball Joint .................................................................47
Wheelarch Height (Unladen*
1 ) ...............................48

PRECAUTIONS
RSU-3
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D
F
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H
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K
L
MA
B
RSU
Revision: October 20052005 QX56
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EES001GX
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WA RN ING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Rear SuspensionEES001GY

When installing the rubber bushings, the final tightening must be done under unladen condition and with
the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
ately.

Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
spare tire, jack, hand tools, and mats are in their designated positions.

After installing suspension components, check the wheel alignment.

Caulking nuts are not reusable. Always use new caulking nuts for installation. New caulking nuts are pre-
oiled, do not apply any additional lubrication.

RSU-4
PREPARATION
Revision: October 20052005 QX56
PREPARATIONPFP:00002
Commercial Service ToolsEES001H0
Tool nameDescription
Power tool

Removing wheel nuts

Removing brake caliper assembly

Removing rear suspension component
parts
PBIC0190E

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
RSU-5
C
D
F
G
H
I
J
K
L
MA
B
RSU
Revision: October 20052005 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEES001H1
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable Reference page
RSU-25RSU-34
—
—
—
RSU-25
RSU-27RSU-41
PR-3, "
NVH Troubleshooting Chart
"
RAX-4, "
NVH Troubleshooting Chart
"
FAX -4, "
NVH Troubleshooting Chart
" (FAX)
FSU-4, "
NVH Troubleshooting Chart
" (FSU)
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
RAX-4, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Shock absorber deformation, damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
SymptomNoise×××××× ××× ×××××
Shake×××× × × × ×××××
Vibration××××× × × × × ×
Shimmy×××× × × ×× ××
Shudder ××× × ×× ××
Poor quality ride or handling××××× ×× × ××

REAR SUSPENSION ASSEMBLY
RSU-27
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MA
B
RSU
Revision: October 20052005 QX56
Wheel Alignment InspectionEES001HH
Rear Wheel Alignment Adjusting Bolts
PRELIMINARY INSPECTION
WA RN ING:
Always adjust the alignment with the vehicle on a flat surface. Use CONSULT-II "EXHAUST SOLE-
NOID" active test to release the air pressure from the rear load leveling air suspension system.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn rear suspension parts before
making any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for runout and damage. Refer to WT-5, "
Inspection" .
4. Check the wheel bearing axial end play.
5. Check the shock absorbers. Refer to RSU-26, "
SHOCK ABSORBER INSPECTION" .
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to RSU-48, "
Wheelarch Height (Unladen*1 )" .

If vehicle height is not within ± 10 mm (0.39 in) of the specification, perform the control unit initialization
procedure. Refer to RSU-46, "
Initialization Procedure" .
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.

This type of alignment is recommended for any NISSAN vehicle.

The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.

The alignment machine itself should be capable of accepting any NISSAN vehicle.

The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.

Your alignment machine should be regularly calibrated in order to give correct information.
WEIA0102E
1. Rear lower link adjusting bolt, LH 2. Front lower link adjusting bolt, LH 3. Front lower link adjusting bolt, RH
4. Rear lower link adjusting bolt, RH
Axial end play : 0 mm (0 in)

RSU-28
REAR SUSPENSION ASSEMBLY
Revision: October 20052005 QX56

Check with the manufacturer of your specific alignment machine for their recommended Service/Cali-
bration Schedule.
THE ALIGNMENT PROCESS
IMPORTANT: Use only the alignment specifications listed in this Service Manual. Refer to RSU-47, "Wheel
Alignment"
1. When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.

The alignment specifications programmed into your alignment machine that operate these indicators
may not be correct.

This may result in an ERROR.
2. Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). Do NOT use this “Rolling Compensation”
method.

Use the “Jacking Compensation” method. After installing the alignment targets or head units, raise the
vehicle and rotate the wheels 1/2 turn both ways.

See Instructions in the alignment machine you are using for more information.
CAMBER
1. Measure camber of both the right and left wheels with a suitable
alignment gauge and adjust as necessary to specification.
2. If outside of the specified value, adjust the camber using the
adjusting bolt in the front lower link.
CAUTION:
After adjusting the camber then check the toe-in.
NOTE:
Camber changes about 0° 5' with each graduation of the adjust-
ing bolt.
3. Tighten the adjusting bolt nuts to specification.
TOE-IN
1. Bounce the rear of the vehicle up and down two to three times to stabilize the vehicle height. Refer to
RSU-48, "
Wheelarch Height (Unladen*1 )" .
2. Push the vehicle straight ahead about 5 m (16 ft).
3. Put a mark on the base line of the tread (rear side) of both of the
tires at the same height as the center of the hub. This will be the
measuring points.
4. Measure the distance “A” (rear side) across from tire to tire.Camber : Refer to RSU-47, "
Wheel Alignment" .
SRA0 96 A
LEIA0041E
SFA614B

REAR SUSPENSION ASSEMBLY
RSU-29
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MA
B
RSU
Revision: October 20052005 QX56
5. Push the vehicle slowly ahead to rotate the wheels 180° (a half
turn).
If the wheels are rotated more than 180° (a half turn), then
repeat the above steps. Never push the vehicle backward.
6. Measure the distance “B” (front side) across from tire to tire.
7. If the toe-in is outside the specified value, adjust the toe-in using
the adjusting bolt in the rear lower link.
CAUTION:
Be sure to adjust equally on RH and LH sides using the
adjusting bolt.
NOTE:
Toe changes about 1.5 mm (0.059 in) [one side] with each grad-
uation of the adjusting bolt.
8. Tighten the adjusting bolt nuts to specification.Total toe-in : Refer to RSU-47, "
Wheel Alignment" .
SFA234AC
LEIA0009E