wheel INFINITI QX4 2005 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2005, Model line: QX4, Model: INFINITI QX4 2005Pages: 3419, PDF Size: 80.18 MB
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MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tool ......................................... 4
GENERAL MAINTENANCE ....................................... 5
General Maintenance ............................................... 5
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Maintenance For Off-road Driving (4WD only) ......... 7
Schedule 1 ............................................................... 7
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 7
CHASSIS AND BODY MAINTENANCE ............... 8
Schedule 2 ............................................................... 9
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 9
CHASSIS AND BODY MAINTENANCE ............. 10
RECOMMENDED FLUIDS AND LUBRICANTS .......11
Fluids and Lubricants ..............................................11
SAE Viscosity Number ........................................... 12
GASOLINE ENGINE OIL .................................... 12
ANTI-FREEZE COOLANT MIXTURE RATIO ..... 12
ENGINE MAINTENANCE ......................................... 13
Checking Drive Belts .............................................. 13
DRIVE BELT TENSION ...................................... 13
Changing Engine Coolant ...................................... 13
DRAINING ENGINE COOLANT ......................... 13
REFILLING ENGINE COOLANT ........................ 14
FLUSHING COOLING SYSTEM ......................... 15
Checking Fuel Lines ............................................... 16
Changing Fuel Filter ............................................... 16
Changing Engine Air Cleaner Filter ........................ 16
VISCOUS PAPER TYPE ..................................... 16
Changing Engine Oil .............................................. 17
Changing Oil Filter ................................................. 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17INSPECTION AFTER INSTALLATION ................ 18
Changing Spark Plugs ............................................ 18
REMOVAL ........................................................... 19
INSPECTION AFTER REMOVAL ....................... 19
INSTALLATION ................................................... 20
Checking EVAP Vapor Lines .................................. 20
CHASSIS AND BODY MAINTENANCE ................... 21
Changing In-cabin Microfilter .................................. 21
Checking Exhaust System ...................................... 22
Checking A/T Fluid ................................................. 22
Changing A/T Fluid ................................................. 24
Changing Transfer Fluid ......................................... 24
DRAINING ........................................................... 24
FILLING ............................................................... 25
Checking Transfer Fluid ......................................... 25
FLUID LEAKAGE AND FLUID LEVEL ................ 25
Checking Propeller Shaft ........................................ 25
Checking Final Drive Oil ......................................... 25
Changing Final Drive Oil ......................................... 25
Balancing Wheels ................................................... 26
REMOVAL ........................................................... 26
WHEEL BALANCE ADJUSTMENT ..................... 26
Tire Rotation ........................................................... 28
Checking Brake Fluid Level and Leaks .................. 28
Checking Brake Lines and Cables ......................... 28
Checking Disc Brake .............................................. 28
ROTOR ................................................................ 28
CALIPER ............................................................. 29
PAD ..................................................................... 29
Checking Steering Gear and Linkage ..................... 29
STEERING GEAR ............................................... 29
STEERING LINKAGE ......................................... 29
Checking Power Steering Fluid and Lines .............. 29
CHECKING FLUID LEVEL .................................. 29
CHECKING LINES .............................................. 30
Checking Axle and Suspension Parts .................... 30
FRONT AND REAR AXLE AND SUSPENSION
PARTS ................................................................. 30
DRIVE SHAFT ..................................................... 30
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GENERAL MAINTENANCE
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GENERAL MAINTENANCEPFP:00000
General MaintenanceELS001BI
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owner can perform these
checks and inspections or have their NISSAN dealers perform them.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.ItemReference page
TiresCheck the pressure with a gauge at least once a month and always prior to a
long distance trip. Adjust to the specified pressure if necessary. Check carefully
for damage, cuts or excessive wear.—
Wheel lug nutsWhen checking the tires, make sure no nuts are missing, and check for any
loose nuts. Tighten if necessary.WT-7, "
Rotation"
WindshieldClean the windshield on a regular basis. Check the windshield at least every six
months for cracks or other damage. Repair as necessary.—
Tire rotationTires should be rotated every 12,000 km (7,500 miles).WT-7, "
Rotation"
Wheel alignment and
balanceIf the vehicle pulls to either side while driving on a straight and level road, or if
you detect uneven or abnormal tire wear, there may be a need for wheel align-
ment. If the steering wheel or seat vibrates at normal highway speeds, wheel
balancing may be needed.WT-6, "Balancing
Wheels", FSU-6, "Front
Wheel Alignment"
Windshield wiper
bladesCheck for cracks or wear if they do not wipe properly.
—
Doors and engine
hoodCheck that all doors and the engine hood operate smoothly as well as the back
hatch. Also make sure that all latches lock securely. Lubricate if necessary.
Make sure that the secondary latch keeps the hood from opening when the pri-
mary latch is released.
When driving in areas using road salt or other corrosive materials, check lubri-
cation frequently.MA-31, "
Lubricating
Locks, Hinges and Hood
Latches"
Lamps
Make sure that the head lamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check head
lamp aim. Clean the head lamps on a regular basis.LT- 3 0 , "Aiming Adjust-
ment" for US, LT- 4 6 ,
"Aiming Adjustment" for
Canada
ItemReference page
Warning lamps and
buzzers/chimesMake sure that all warning lamps and buzzers/chimes are operating properly.DI-25, "
Electrical Com-
ponents Inspection"
Windshield wiper and
washerCheck that the wipers and washer operate properly and that the wipers do not
streak.—
Windshield defrosterCheck that the air comes out of the defroster outlets properly and in sufficient
quantity when operating the heater or air conditioner.—
Steering wheelCheck that it has the specified play. Be sure to check for changes in the steering
condition, such as excessive play, hard steering or strange noises.PS-7, "
CHECKING
STEERING WHEEL
PLAY"
SeatsCheck seat position controls such as seat adjusters, seat back recliner, etc. to
make sure they operate smoothly and that all latches lock securely in every
position. Check that the head restraints move up and down smoothly and that
the locks (if equipped) hold securely in all latched positions. Check that the
latches lock securely for folding-down rear seat backs.—
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage.SB-10, "
Seat Belt
Inspection", MA-32,
"Checking Seat Belts,
Buckles, Retractors,
Anchors and Adjusters"
Accelerator pedalCheck the pedal for smooth operation. Keep the floor mats away from the pedal. —
Page 2659 of 3419
MA-26
CHASSIS AND BODY MAINTENANCE
Revision: October 20052005 QX56
2. Remove the drain plug and drain the final drive oil.
3. Apply sealant to the drain plug threads.
Use High Performance Thread Sealant or equivalent. Refer to GI-45, "Recommended Chemical Prod-
ucts and Sealants" .
4. Install the drain plug and tighten to specification.
5. Refill the rear final drive with new specified oil.
6. Check the oil level.
NOTE:
Rear final drive shown, front final drive similar
7. Install the filler plug and tighten to specification.
Balancing WheelsELS001H4
REMOVAL
1. Using releasing agent, remove double-faced adhesive tape from the wheel.
CAUTION:
Be careful not to scratch the wheel during removal.
After removing double-faced adhesive tape, wipe clean traces of releasing agent from the
wheel.
WHEEL BALANCE ADJUSTMENT
If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for wheels.
1. Set wheel on wheel balancer using the center hole as a guide. Start the tire balance machine.
2. When inner and outer imbalance values are shown on the wheel balancer indicator, multiply outer imbal-
ance value by 1.6 to determine balance weight that should be used. Select the outer balance weight with
a value closest to the calculated value and install it to the designated outer position of, or at the desig-
nated angle in relation to the road wheel.
CAUTION:
Do not install the inner balance weight before installing the outer balance weight.
Before installing the balance weight, be sure to clean the mating surface of the wheel.
Indicated imbalance value × 5/3 = balance weight to be installed
Calculation example:
23 g (0.81 oz) × 5/3 = 38.33 g (1.35 oz) = 40 g (1.41 oz) balance
weight (closer to calculated balance weight value)
Note that balance weight value must be closer to the calculated
balance weight value.
Example:
37.4 g = 35 g (1.23 oz)
37.5 g = 40 g (1.41 oz)Drain plug : Refer to FFD-13, "
COMPONENTS" (FFD), RFD-12, "Components"
(RFD).
Oil grade and capacity : Refer to MA-11, "
Fluids and Lubricants" .
Filler plug : Refer to FFD-13, "
COMPONENTS"
(FFD), RFD-12, "
Components" (RFD).
LLIA0068E
SM A05 4D
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CHASSIS AND BODY MAINTENANCE
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Revision: October 20052005 QX56
a. Install balance weight in the position shown.
b. When installing balance weight to wheels, set it into the grooved
area on the inner wall of the wheel as shown so that the balance
weight center is aligned with the wheel balancer indication posi-
tion (angle).
CAUTION:
Always use Genuine NISSAN adhesion balance weights.
Balance weights are not reusable; always replace with
new ones.
Do not install more than three sheets of balance weights.
c. If calculated balance weight value exceeds 50 g (1.76 oz), install
two balance weight sheets in line with each other as shown.
CAUTION:
Do not install one balance weight sheet on top of another.
3. Start wheel balancer again.
4. Install drive-in balance weight on inner side of road wheel in the wheel balancer indication position
(angle).
CAUTION:
Do not install more than two balance weights.
5. Start wheel balancer. Make sure that inner and outer residual imbalance values are 5 g (0.18 oz) each or
below.
Wheel Balance (Maximum Allowable Imbalance)
If either residual imbalance value exceeds 5 g (0.18 oz), repeat installation procedures.
WDIA0060E
SM A05 6D
Maximum allowable imbalanceDynamic (At rim flange) 5 g (0.18 oz) (one side)
Static 10 g (0.35 oz)
Page 2661 of 3419
MA-28
CHASSIS AND BODY MAINTENANCE
Revision: October 20052005 QX56
Tire RotationELS001H5
1. Rotate the tires on each side from front to back as shown.
2. Adjust the tire pressure to specification. Refer to WT-34, "
Tire" .
3. After the tire rotation, retighten the wheel nuts after the vehicle
has been driven for 1,000 km (600 miles), and also after a wheel
and tire have been installed such as after repairing a flat tire.
Checking Brake Fluid Level and LeaksELS001CA
Check the brake fluid level in the reservoir tank. It should be
between the “MAX” and “MIN” lines on the reservoir tank.
If the fluid level is extremely low, check the brake system.
If the brake warning lamp comes on when the fluid is at the cor-
rect level, check the brake fluid level switch and the parking
brake switch.
Checking Brake Lines and CablesELS001CB
1. Check the brake lines and hoses for cracks, deterioration, and
other damage. Replace any damaged parts.
CAUTION:
If brake fluid leaks are visible around the brake line joints,
retighten the joint, or replace damaged parts as necessary.
2. Check for brake fluid leaks by fully depressing brake pedal while
engine is running.
Checking Disc BrakeELS001CC
ROTOR
Check the rotor condition for wear or damage. Refer to BR-31,
"Front Disc Brake" , BR-32, "Rear Disc Brake" . Wheel nuts : Refer to WT-6, "
WHEEL AND TIRE
ASSEMBLY" .
AM A15 9
WFIA0173E
SBR3 89 C
SM A26 0A
Page 2663 of 3419
MA-30
CHASSIS AND BODY MAINTENANCE
Revision: October 20052005 QX56
CHECKING LINES
Check lines for improper attachment, leaks, cracks, damage,
loose connections, chafing, and deterioration.
Checking Axle and Suspension PartsELS001CF
FRONT AND REAR AXLE AND SUSPENSION PARTS
Check front and rear axle and suspension parts for excessive play, cracks, wear or other damage.
Shake each wheel to check for excessive play.
Rotate each wheel to check for abnormal noise.
Check the axle and suspension nuts and bolts for looseness.
Check the strut and shock absorber for oil leakage or other damage.
Check the suspension ball joints for grease leakage and ball joint dust cover for cracks or other damage.
DRIVE SHAFT
Check the boots and drive shaft for cracks, wear, damage, and
grease leakage.
SGIA0506E
SM A52 5A
SFA90 1
Page 2668 of 3419
PARKING BRAKE SYSTEM
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PARKING BRAKE SYSTEMPFP:36010
On-Vehicle ServiceEFS004WX
PEDAL STROKE
When parking brake pedal is operated with the specified force, make sure the stroke is within the specified
number of notches. Check by listening and counting the ratchet clicks.
INSPECTION
Make sure the components are attached properly, checking for looseness or backlash.
Check parking brake pedal assembly for bends, damage and cracks, and replace if necessary.
Check cable for wear and damage, and replace if necessary.
Check parking brake warning lamp switch for malfunction, and replace if necessary. Refer to DI-31, "Wir-
ing Diagram — WARN —" .
ADJUSTMENT
1. Remove lower driver instrument panel. Refer to IP-13, "Instrument Lower Cover LH" .
2. Partially engage parking brake pedal to access adjusting nut.
3. Insert a deep socket wrench to rotate adjusting nut and loosen
cable sufficiently. Then, disengage the parking brake pedal.
4. Remove the wheel and tire using power tool.
5. Remove the rotor and measure inner diameter at widest point
using Tool.
6. Transfer measurement less 0.6 mm to the parking brake shoes
and adjust accordingly.
7. Using wheel nuts, secure the disc to the hub to prevent it from
tilting.
8. Rotate disc rotor to make sure there is no drag.
9. Adjust cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg,
11 0 l b ) .
b. Rotate adjusting nut with deep socket to adjust pedal stroke to
specification.
c. With parking brake pedal completely disengaged, make sure
there is no drag on the parking brake.Pedal stroke : 3 − 4 notches [under force of 196 N (20.0 kg, 44.1 lb)]
WFIA0165E
Tool number : — (J-21177A)
Pedal stroke : 3 − 4 notches [under force of
196 N (20.0 kg, 44.1 lb)]
WFIA0166E
Page 2671 of 3419
PB-6
PARKING BRAKE SHOE
Revision: October 20052005 QX56
PARKING BRAKE SHOEPFP:44060
Removal and InstallationEFS004X0
COMPONENTS
REMOVAL
WAR NIN G:
Clean the brakes with a vacuum dust collector to minimize the hazard of airborne particles or other
materials.
NOTE:
Remove the disc rotor only with the parking brake pedal completely disengaged.
1. Remove the rear disc rotor. Refer to BR-27, "
Removal and Installation of Brake Caliper and Disc Rotor" .
2. Remove the rear drive shaft. Refer to RAX-7, "
Removal and Installation" .
3. Disconnect ABS sensor at harness connector. Then remove ABS sensor wire from grommet mounts.
4. Remove wheel hub and bearing assembly. Refer to RAX-5, "
Removal and Installation" .
Withdraw ABS sensor harness through back plate when removing wheel hub and bearing assembly.
5. Remove the return springs.
6. Remove the adjuster.
7. Remove the retainers, anti-rattle pins and shoes.
8. Disconnect the parking brake cable from the toggle lever.
9. Remove back plate.
1. Back plate 2. Shoes 3. Toggle lever
4. Return springs 5. Retainers 6. Adjuster
7. Anti-rattle pins
WFIA0164E
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NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
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NVH Troubleshooting ChartEDS001W4
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
PR-4
(front)
PR-8 (rear)
PR-4 (front)
PR-8 (rear)
PR-4 (front)
PR-8 (rear)
FFD-6, "
NVH Troubleshooting Chart
"
RFD-5, "
NVH Troubleshooting Chart
"
FAX -4, "
NVH Troubleshooting Chart
"
RAX-4, "
NVH Troubleshooting Chart
"
FSU-4, "
NVH Troubleshooting Chart
"
RSU-5, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
FAX -4, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and suspected parts
Uneven rotation torque
Rotation imbalance
Excessive run out
Differential
Axle
Suspension
Tire s
Road wheel
Drive shaft
Brakes
Steering
SymptomNoise×××××××××××
Shake×××××××
Vibration××× ××× × ×
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PS-1
POWER STEERING SYSTEM
G STEERING
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Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions for Steering System .............................. 2
PREPARATION ........................................................... 3
Special Service Tools (SST) ..................................... 3
Commercial Service Tools ........................................ 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
POWER STEERING FLUID ........................................ 6
Checking Fluid Level ................................................ 6
Checking Fluid Leakage ........................................... 6
Air Bleeding Hydraulic System ................................. 6
STEERING WHEEL .................................................... 7
On-Vehicle Inspection and Service .......................... 7
CHECKING CONDITION OF INSTALLATION ...... 7
CHECKING STEERING WHEEL PLAY ................ 7
CHECKING NEUTRAL POSITION ON STEER-
ING WHEEL .......................................................... 7
CHECKING STEERING WHEEL TURNING
FORCE .................................................................. 7
CHECKING FRONT WHEEL TURNING ANGLE ..... 8
Removal and Installation .......................................... 8
REMOVAL ............................................................. 8
INSTALLATION ..................................................... 8
TILT SYSTEM ............................................................. 9
Removal and Installation .......................................... 9
TILT MOTOR AND TILT SENSOR ........................ 9
STEERING COLUMN ............................................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSPECTION AFTER REMOVAL ........................11
INSTALLATION ....................................................11INSPECTION AFTER INSTALLATION ................ 12
Disassembly and Assembly .................................... 13
DISASSEMBLY ................................................... 13
ASSEMBLY ......................................................... 14
INSPECTION AFTER ASSEMBLY ...................... 14
POWER STEERING GEAR AND LINKAGE ............ 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
INSPECTION AFTER INSTALLATION ................ 17
Disassembly and Assembly .................................... 17
DISASSEMBLY ................................................... 17
INSPECTION AFTER DISASSEMBLY ................ 20
ASSEMBLY ......................................................... 21
POWER STEERING OIL PUMP ............................... 26
On-Vehicle Inspection and Service ......................... 26
CHECKING RELIEF OIL PRESSURE ................ 26
Removal and Installation ........................................ 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
Disassembly and Assembly .................................... 27
INSPECTION BEFORE DISASSEMBLY ............. 27
DISASSEMBLY ................................................... 27
INSPECTION AFTER DISASSEMBLY ................ 28
ASSEMBLY ......................................................... 28
HYDRAULIC LINE .................................................... 31
Removal and Installation ........................................ 31
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 33
Steering Wheel ....................................................... 33
Steering Column ..................................................... 33
Steering Outer Socket and Inner Socket ................ 34
Steering Gear ......................................................... 35
Oil Pump ................................................................. 35
Steering Fluid .......................................................... 35