cooling INFINITI QX4 2005 Factory Workshop Manual

DUCTS AND GRILLES
ATC-171
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Revision: October 20052005 QX56
Ducts - Rear Heater and Cooling Unit Assembly
1. Defroster nozzle 2. LH side demister duct 3. LH ventilator duct
4. RH side demister duct 5. RH ventilator duct 6. Center ventilator duct
7. Front heater and cooling unit assembly 8. Floor duct 9. Clips
10. Heat duct
LJIA0142E
1. Rear floor duct 2. Rear heater and cooling unit assembly 3. Rear lower overhead duct
4. Rear upper overhead duct

ATC-184
REFRIGERANT LINES
Revision: October 20052005 QX56
CAUTION:

Replace the O-ring of the high-pressure pipe with a new one, then apply compressor oil to it when
installing it.

After charging refrigerant, check for leaks.
Removal and Installation for Low-pressure PipeEJS003YY
REMOVAL
1. Discharge the refrigerant. Refer to ATC-175, "HFC-134a (R-134a) Service Procedure" .
2. Remove the cowl top and the cowl top extension. Refer to EI-18, "
COWL TOP" .
3. Remove the low-pressure pipe.
CAUTION:
Cap or wrap the joint of the pipes with suitable material such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
CAUTION:

Replace the O-ring of the high/low-pressure pipe with a new one, then apply compressor oil to it
when installing it.

After charging refrigerant, check for leaks.
Removal and Installation for Underfloor Rear A/C PipesEJS00537
REMOVAL
1. Drain the coolant from the engine cooling system. Refer to CO-10, "DRAINING ENGINE COOLANT" .
2. Diconnect the negative battery terminal.
3. Discharge the refrigerant from the A/C system. Refer to ATC-175, "
HFC-134a (R-134a) Service Proce-
dure" .
4. Disconnect the chassis harness connector.
5. Set four suitable jacks at the body mounting points to support the vehicle body when it is seperated from
the frame.
6. Remove the RH body mount bolts. Refer to BL-159, "
Body Mounting"
7. Use the vehicle hoist to lower the frame from the body until there is sufficient clearance for the underfloor
rear high- and low-pressure A/C and heater core pipes from the body.
8. Remove the underfloor rear high- and low-pressure A/C and heater core pipes .
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
CAUTION:

Replace the O-rings of the high-pressure pipe and the high-pressure flexible hose with new ones,
then apply compressor oil to them after installing them.

After charging refrigerant, check for leaks.
Removal and Installation for Rear A/C PipesEJS00538
REMOVAL
1. Discharge the refrigerant from the A/C system. Refer to ATC-175, "HFC-134a (R-134a) Service Proce-
dure"
2. Remove the upper and lower luggage RH side finisher lower. Refer to EI-35, "BODY SIDE TRIM"
3. Disconnect the rear A/C pipes.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
CAUTION:

Replace the O-rings of the high-pressure pipe and the high-pressure flexible hose with new ones,
then apply compressor oil to them after installing them.

After charging refrigerant, check for leaks.

ATC-186
REFRIGERANT LINES
Revision: October 20052005 QX56
Removal and Installation for Front EvaporatorEJS003Z1
Front Heater and Cooling Unit Assembly
REMOVAL
1. Remove the front heater core. Refer to ATC-161, "FRONT HEATER CORE" .
LJIA0138E
1. Heater core cover 2. Heater core pipe bracket 3. Heater core
4. Upper bracket 5. Upper heater and cooling unit case 6. A/C evaporator
7. Lower heater and cooling unit case 8. Blower motor 9. Variable blower control

REFRIGERANT LINES
ATC-187
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Revision: October 20052005 QX56
2. Remove the defroster mode door arm.
3. Separate the heater core and cooling unit case.
4. Remove the evaporator.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Replace the O-rings on the low-pressure flexible hose and the high-pressure pipe with new ones.
Apply compressor oil to the O-rings before installing them.
Removal and Installation for Rear EvaporatorEJS003Z2
Rear Heater and Cooling Unit Assembly
LJIA0135E
1. Front cover 2. Evaporator and heater core case 3. Evaporator
4. Side cover 5. Heater core 6. Rear blower motor
7. Blower motor case 8. Rear blower motor resistor

ATC-188
REFRIGERANT LINES
Revision: October 20052005 QX56
REMOVAL
1. Remove the rear heater and cooling unit assembly from the vehicle. Refer to ATC-158, "REAR HEATER
AND COOLING UNIT ASSEMBLY" .
2. Remove the rear blower motor.
3. Remove the rear blower speed resistor.
4. Remove the rear air mix door motor.
5. Remove the rear duct and blend door assembly. Refer to AT C -
173, "REAR OVERHEAD DUCTS" .
6. Disassemble the rear heater and cooling unit assembly to
remove the evaporator.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:

Replace the O-rings on the rear A/C pipes with new ones. Apply compressor oil to the O-rings
before installing them.

After charging refrigerant, check for leaks.
Removal and Installation for Front Expansion ValveEJS003Z3
REMOVAL
1. Discharge the refrigerant. Refer to ATC-175, "HFC-134a (R-134a) Service Procedure" .
2. Remove the front heater and cooling unit assembly. Refer to ATC-157, "
FRONT HEATER AND COOLING
UNIT ASSEMBLY" .
3. Remove the cooler grommet.
4. Remove the expansion valve.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:

Replace the O-rings on the A/C refrigerant pipes with new ones, then apply compressor oil to them
when installing them.

After charging refrigerant, check for leaks.
Removal and Installation for Rear Expansion ValveEJS003Z4
REMOVAL
1. Discharge the refrigerant. Refer to ATC-175, "HFC-134a (R-134a) Service Procedure" .
2. Remove the rear RH interior side trim panel. Refer to EI-35, "
BODY SIDE TRIM" .
3. Disconnect the A/C refrigerant pipes from the expansion valve.
LJIA0021E
WJIA0582E
Expansion valve bolts : 4 N·m (0.41 kg-m, 35 in-lb)
A/C refrigerant pipe to expansion valve bolt : Refer to ATC-177, "
Components"
.

REFRIGERANT LINES
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Revision: October 20052005 QX56
2. When checking for leaks, circle each fitting completely with the
probe as shown.
3. Move the probe along each component at a speed of approxi-
mately 25 - 50 mm (1 - 2 in)/second as shown.
CHECKING PROCEDURE
NOTE:
To prevent inaccurate or false readings, make sure there is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in a calm area (low air/wind movement) so that the
leaking refrigerant is not dispersed.
1. Turn the engine OFF.
2. Connect the manifold gauge set (J-39183-C) to the A/C service ports. Refer to ATC-175, "
SETTING OF
SERVICE TOOLS AND EQUIPMENT" .
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.52 kg/cm
2 , 50 psi) above a temperature of
16°C (61°F). If less than specification, recover/evacuate and recharge the system with the specified
amount of refrigerant. Refer to ATC-175, "
HFC-134a (R-134a) Service Procedure" .
NOTE:
At temperatures below 16°C (61°F), leaks may not be detected since the system may not reach 345 kPa
(3.52 kg/cm
2 , 50 psi) pressure.
4. Perform the leak test from the high-pressure side (front A/C compressor discharge “a” to evaporator inlet
“f” or rear piping connection “l”) to the low-pressure side (front A/C evaporator drain hose “g” to shaft seal
“k” and rear A/C evaporator drain hose “o” to piping connection “r”). Refer to ATC-177, "
Components" .
Clean the component to be checked and carefully move the electronic refrigerant leak detector probe
completely around the following connections and components.

Check the compressor shaft seal

Check the high and low-pressure pipe and hose fittings, relief valve, and compressor shaft seal

Check the liquid tank

Check the refrigerant pressure sensor

Check all around the service valves. Check that the service valve caps are screwed tightly on the ser-
vice valves (to prevent leaks).
NOTE:
After removing manifold gauge set (J-39183-C) from the service valves, wipe any residue from the ser-
vice valves to prevent any false readings by the electronic refrigerant leak detector (J-41995).

Evaporator
With engine OFF, turn blower fan on “High” for at least 15 seconds to dissipate any refrigerant trace in
the heater and cooling unit assembly. Wait a minimum of 10 minutes accumulation time (refer to the
manufacturer's recommended procedure for actual wait time) before inserting the electronic refrigerant
leak detector probe into the heater and cooling unit assembly drain hose.
SHA7 06 E
SHA708EA

CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION CO
A
CO
Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions for Liquid Gasket .................................. 2
REMOVAL OF LIQUID GASKET SEALING .......... 2
LIQUID GASKET APPLICATION PROCEDURE ..... 2
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
OVERHEATING CAUSE ANALYSIS .......................... 6
Troubleshooting Chart .............................................. 6
COOLING SYSTEM .................................................... 8
Cooling Circuit .......................................................... 8
System Drawing ....................................................... 9
ENGINE COOLANT .................................................. 10
Inspection ............................................................... 10
LEVEL CHECK ................................................... 10
CHECKING COOLING SYSTEM FOR LEAKS ... 10
CHECKING RESERVOIR CAP ........................... 10
CHECKING RADIATOR CAP .............................. 10
Changing Engine Coolant ...................................... 10
DRAINING ENGINE COOLANT ......................... 10
REFILLING ENGINE COOLANT .........................11
FLUSHING COOLING SYSTEM ..........................11
RADIATOR ................................................................ 12
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 14INSPECTION AFTER INSTALLATION ................ 14
Checking Radiator .................................................. 14
ENGINE COOLING FAN ........................................... 15
Removal and Installation (Crankshaft Driven Type) ... 15
REMOVAL ........................................................... 15
INSPECTION AFTER REMOVAL ....................... 15
INSTALLATION ................................................... 15
INSPECTION AFTER INSTALLATION ................ 15
Removal and Installation (Motor Driven Type) ....... 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
WATER PUMP .......................................................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL ....................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ................ 18
THERMOSTAT AND WATER PIPING ...................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSPECTION AFTER REMOVAL ....................... 20
INSTALLATION ................................................... 20
INSPECTION AFTER INSTALLATION ................ 20
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 21
Standard and Limit .................................................. 21
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 21
THERMOSTAT .................................................... 21
RADIATOR .......................................................... 21

CO-6Revision: October 2005
OVERHEATING CAUSE ANALYSIS
2005 QX56
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00LN2
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed —
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Water cut valve malfunctionExcess foreign material
(rust, dirt, sand, etc.), phys-
ical damage
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio—— —
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration

CO-8Revision: October 2005
COOLING SYSTEM
2005 QX56
COOLING SYSTEMPFP:21020
Cooling CircuitEBS00LN3
WBIA0439E

COOLING SYSTEM
CO-9
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Revision: October 20052005 QX56
System DrawingEBS00LN4
WBIA0463E