air suspension INFINITI QX4 2005 Factory Service Manual

-1QUICK REFERENCE INDEX AGENERAL INFORMATIONGIGeneral InformationBENGINEEMEngine MechanicalLUEngine Lubrication SystemCOEngine Cooling SystemECEngine Control SystemFLFuel SystemEXExhaust SystemACCAccelerator Control SystemCTRANSMISSION/
TRANSAXLEATAutomatic TransmissionDDRIVELINE/AXLETFTransferPRPropeller ShaftFFDFront Final DriveRFDRear Final DriveFAXFront AxleRAXRear AxleESUSPENSIONFSUFront SuspensionRSURear SuspensionWTRoad Wheels & TiresFBRAKESBRBrake SystemPBParking Brake SystemBRCBrake Control SystemGSTEERINGPSPower Steering SystemHRESTRAINTSSBSeat BeltsSRSSupplemental Restraint System (SRS)IBODYBLBody, Lock & Security SystemGWGlasses, Window System & MirrorsRFRoofEIExterior & InteriorIPInstrument PanelSESeatAPAdjustable PedalJAIR CONDITIONERATCAutomatic Air ConditionerKELECTRICALSCStarting & Charging SystemLTLighting SystemDIDriver Information SystemWWWiper, Washer & HornBCSBody Control SystemLANLAN SystemAVAudio Visual, Navigation & Telephone SystemACSAuto Cruise Control SystemPGPower Supply, Ground & Circuit ElementsLMAINTENANCEMAMaintenanceMINDEXIDXAlphabetical IndexEdition: October 2004
Revision: October 2005BDACEFGHIJKLM

ACS-12
[ICC]
LASER BEAM AIMING ADJUSTMENT
Revision: October 20052005 QX56
LASER BEAM AIMING ADJUSTMENTPFP:00026
Outline of Laser Beam Aiming Adjustment ProcedureEKS00BLN
CAUTION:

The laser beam aiming adjustment cannot be performed without CONSULT-II.

The laser beam aiming adjustment must be performed every time the ICC sensor is removed,
installed or has been moved as a result of a collision.
1. Prepare the vehicle and the work area.
2. Set up the ICC target board.
3. Adjust the sensor following the procedure on CONSULT-II.
4. Check system operation after the adjustment.
PreparationEKS00BLO

Place the vehicle on level ground. Shift the transmission into "P" position and release the parking brake.

Adjust the tire pressure to the specified value.

See that there is no load in the vehicle. Coolant, engine oil and fuel should be filled to correct level.

Check that the vehicle suspension has been adjusted to the standard height by the load leveling rear air
suspension system. Refer to RSU-12, "
Basic Inspection" .

Clean the sensor with a soft cloth.
Setting up the ICC Target BoardEKS00BLP
CAUTION:
Accuracy in setting up the ICC target board is essential for the laser beam aiming adjustment.
ADJUSTING HEIGHT OF THE TARGET
1. Attach a triangle scale as shown.Tool number : KV99110100 (J-45718)
LKIA0632E
WKIA1849E

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
BR-5
C
D
E
G
H
I
J
K
L
MA
B
BR
Revision: October 20052005 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEFS004VZ
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
BR-20
, BR-26
BR-20
, BR-26
BR-20
, BR-26
BR-24
, BR-29
BR-24
, BR-29
BR-24
, BR-29
BR-24
, BR-29
BR-24
, BR-29
BR-24
, BR-30
BR-24
, BR-30

PR-3, "
NVH Troubleshooting Chart
"
FFD-6, "
NVH Troubleshooting Chart
", RFD-5, "
NVH Troubleshooting Chart
"
FAX -4, "
NVH Troubleshooting Chart
", RAX-4, "
NVH Troubleshooting Chart
"
FSU-4, "
NVH Troubleshooting Chart
", RSU-5, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and
SUSPECTED PARTS
Pads - damaged
Pads - uneven wear
Shims damaged
Rotor imbalance
Rotor damage
Rotor runout
Rotor deformation
Rotor deflection
Rotor rust
Rotor thickness variation
PROPELLER SHAFT
DIFFERENTIAL
DRIVESHAFT
SUSPENSION
TIRES AND ROAD WHEEL
STEERING
SymptomNoise××× ××××××
Shake××××××
Shimmy, Shudder××××××× ××××

FAX-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: October 20052005 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEDS001XC
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
FAX -1 3FA X - 7FA X - 5FA X - 5FA X - 7FA X - 5
PR-3, "
NVH Troubleshooting Chart
"
FFD-6, "
NVH Troubleshooting Chart
"
FSU-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
Wheel bearing damage
PROPELLER SHAFT
FRONT FINAL DRIVE
SUSPENSION
TIRES
ROAD WHEEL
BRAKES
STEERING
SymptomNoise×× ×× ×××××××
Shake× ××× × ×××××
Vibration××××× × ×× ×
Shimmy× ×× ×××××
Shudder×××× ×××××
Poor quality ride or
handling××× ×××

FFD-6
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: October 20052005 QX56
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEDS003PG
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
FFD-15, "
Tooth Contact
"
FFD-15, "
Tooth Contact
"
FFD-15, "
Tooth Contact
"
RFD-13, "
DRIVE GEAR TO DRIVE PINION BACKLASH
"
RFD-14, "
COMPANION FLANGE RUNOUT
"
MA-21, "
CHASSIS AND BODY MAINTENANCE
"
PR-3, "
NVH Troubleshooting Chart
"
FSU-4
(FSU) and RSU-5
(RSU)
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
RAX-4
(RAX) and FA X - 4
(FAX)
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Rough gear tooth
Improper gear contact
Tooth surfaces worn
Incorrect backlash
Companion flange excessive runout
Improper gear oil
PROPELLER SHAFT
SUSPENSION
TIRES
ROAD WHEEL
DRIVE AXLE
BRAKES
STEERING
Symptom Differential Noise×××××××××××××

FSU-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: October 20052005 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEES001GG
Use the chart below to help you find the cause of the symptom. Repair or replace parts as necessary.
x: ApplicableReference page
FSU-5FSU-10FSU-5FSU-5FSU-21FSU-6FSU-6FSU-6
PR-3, "
NVH Troubleshooting Chart
"
FFD-6, "
NVH Troubleshooting Chart
"
FAX -4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible Cause and
SUSPECTED PARTS
Improper installation, looseness
Shock absorber deformation,
damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
PROPELLER SHAFT
DIFFERENTIAL
AXLE
TIRES
ROAD WHEEL
BRAKES
STEERING
SymptomNoise× × ×××× × × × × × ××
Shake×××× × × ×××××
Vib ratio n××××× × ×× ×
Shimmy× × ×× × × × × ××
Shudder××× ×××××
Poor quality ride or handling××××× ×× ×××

FSU-6
ON-VEHICLE SERVICE
Revision: October 20052005 QX56
ON-VEHICLE SERVICEPFP:00000
Front Suspension PartsEES001GI
Check front suspension parts for excessive play, cracks, wear and
other damage.

Shake each front wheel to check for excessive play.
If looseness is noted, inspect wheel bearing end play, then
check ball joint end play. Refer to FAX-5, "
WHEEL BEARING
INSPECTION" and FSU-15, "Inspection" .

Make sure that the cotter pin is inserted (4x4 only).

Retighten all nuts and bolts to the specified torque.

Check shock absorber for oil leakage and other damage.

Check suspension ball joint for grease leakage and ball joint
dust cover for cracks and other damage.
Front Wheel AlignmentEES001GJ
PRELIMINARY INSPECTION
WAR NIN G:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn suspension parts before making
any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-5, "
Inspection" .
4. Check the wheel bearing axial end play. Refer to FAX-5, "
WHEEL BEARING INSPECTION" .
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to FSU-21, "
Wheelarch Height (Unladen*1 )" .

Verify the level using Consult-II memory register 1103 and set to 0 ± 10 mm (0 ± 0.39 in) as necessary.
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.

This type of alignment is recommended for any NISSAN vehicle.

The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.

The alignment machine itself should be capable of accepting any NISSAN vehicle.

The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.

Your alignment machine should be regularly calibrated in order to give correct information.Suspension component torques : Refer to FSU-5,
"Components" .SM A52 5A
SFA392B

SERVICE DATA AND SPECIFICATIONS (SDS)
FSU-21
C
D
F
G
H
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J
K
L
MA
B
FSU
Revision: October 20052005 QX56
Ball JointEES001GV
*1 Measure at cotter pin hole
*2 Measure at groove
Wheelarch Height (Unladen*1 )EES001GW
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Confirm level using Consult-II, register 1103. Set rear wheel arch height to “0” if necessary.Swinging force “A”Upper ball joint 8.1 – 103.2 N (0.8 – 10.5 kg-f, 1.8 – 23.2 lb-f) *1
Lower ball joint 11.4 – 145.5 N (1.1 – 14.8 kg-f, 2.5 – 32.7 lb-f) *2
Turning torque “B” 0.5 - 6.4 N·m (0.05 - 0.65 kg-m, 4 - 57 in-lb)
Vertical end play “C”0 mm (0 in)
SFA858AWEIA0076E
Suspension type
Air leveling*2
Applied model 4x2 4x4
Front wheelarch height (Hf)913
(35.94)931
(36.65)
Rear wheelarch height (Hr)912
(35.91)932
(36.69)
LEIA0085E

IDX-7
A
C
D
E
F
G
H
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L B
IDX
ALPHABETICAL INDEX
Rear bumper ....................................................... EI-15
Rear case (Transfer) .......................... TF-146, TF-179
Rear combination lamp removal and installation ... LT-
122
Rear cover packing replacement diff. .............. RFD-24
Rear door ........................................... BL-128, GW-71
Rear seat ......................................................... SE-104
Rear seat belt ...................................................... SB-6
Rear suspension ............................................. RSU-25
Rear view monitor ............................................... DI-71
Rear washer .................................................... WW-35
Rear window defogger ..................................... GW-77
Rear wiper ....................................................... WW-35
Refrigerant connection precaution .................... ATC-7
Refrigerant discharging evacuating charging ATC-175
Refrigerant general precaution .......................... ATC-6
Refrigerant lines ........... ATC-175, ATC-183, ATC-184
Refrigerant pressure sensor ............ EC-643, ATC-185
Relay box .......................................................... PG-78
Remote keyless entry system ............................ BL-44
Removal and installation (A/T) ........... AT-244, AT-247
Removal and installation (Transfer) ................. TF-143
Revolution sensor (A/T) ................................... AT-108
Ring gear diff. inspection ................................. RFD-13
Road wheel size ................................................. GI-49
Rocker cover ..................................................... EM-33
Room lamp ....................................................... LT-129
Room lamp - See Interior lamp ........................ LT-129
ROOM/L - Wiring diagram ................................ LT-135
RP/SEN - Wiring diagram ............................... EC-644
S
SAE J1979 - Service $01 - 09 ........................... EC-48
Seat belt inspection ............................... SB-10, MA-32
Seat belt pre-tensioner .................................... SRS-58
Seat belt, front ..................................................... SB-3
Seat belt, rear ...................................................... SB-6
Seat, front .......................................................... SE-97
Seat, rear ........................................................ SE-104
Self-diagnosis (Transfer) .................................... TF-50
SEN/PW - Wiring diagram ............................... EC-455
SHIFT - Wiring diagram ................................... AT-223
Shift control (Transfer) ....................... TF-147, TF-174
Shift lock system .............................................. AT-222
Shock absorber (front) .................................... FSU-10
Shock absorber (rear) ..................................... RSU-34
Side air bag (satellite) sensor .......................... SRS-57
Side bearing preload diff. ................................ RFD-19
Side curtain air bag ......................................... SRS-54
Side trim .............................................................. EI-35
SMJ (super multiple junction) ............................ PG-74
SONAR - Wiring diagram .................................... DI-61
Spare tire size .................................................... GI-49
Spark plug ......................................................... EM-27
Spark plug replacement .................................... MA-18
Specification value .......................................... EC-146
Speedometer ......................................................... DI-5
Spiral cable ..................................................... SRS-48
SROOF - Wiring diagram .................................. RF-13
SRS - See Supplemental Restraint System ...... SRS-5
SRS - Wiring diagram ...................................... SRS-12
SRS Trouble diagnoses ..................................... SRS-8
Stabilizer bar (front) ......................................... FSU-12
Stabilizer bar (rear) ......................................... RSU-41
Stall test (A/T) .................................................... AT-50
Standardized relay ............................................. PG-72
START - Wiring diagram ................................... SC-11
Starting system .................................................. SC-10
Steering gear, linkage and transfer gear inspection .....
MA-29
Steering linkage ................................................. PS-15
Steering wheel and column ................................. PS-7
Step lamp ......................................................... LT-130
Stop lamp ......................................................... LT-103
Stop lamp switch ................. EC-569, EC-586, EC-657
STOP/L - Wiring diagram ................................. LT-104
Strut (front) ...................................................... FSU-10
Sub-oil pump (Transfer) ...................... TF-152, TF-165
Sun gear (Transfer) ............................ TF-147, TF-174
Sun roof, electric ................................................ RF-10
Sunload sensor .............................................. ATC-143
Sunroof .............................................................. RF-23
Supplemental Restraint System ........................ SRS-5
Supplemental restraint system - Wiring diagram . SRS-
12
Symbols and abbreviations ..................... GI-10, GI-22
Symptom matrix chart ...................................... EC-104
System readiness test (SRT) code .................... EC-54
T
Tachometer .......................................................... DI-5
Tail lamp ........................................................... LT-108
TAIL/L - Wiring diagram .................................... LT-110
TCM circuit diagram .......................................... AT-49
TCM inspection table ......................................... AT-82
TCS - Wiring diagram ..................................... BRC-16
TCS (traction control system) ........................... BRC-7
TCS component parts and connector location BRC-14
TCS wheel sensors ........................................ BRC-14
Theft warning system - See Vehicle security (Theft warn-
ing) system ......................................................... BL-75
Thermometer ...................................................... DI-26
Three way catalyst ............................................. EM-19
Three way catalyst function (Bank 1) .............. EC-298
Three way catalyst function (Bank 2) .............. EC-298
Three way catalyst precautions ............................ GI-5
Throttle control motor ...................................... EC-410
Throttle control motor relay .............................. EC-405
Throttle position sensor (TPS) ... EC-201, EC-264, EC-
450, EC-452, EC-604
Throttle valve closed position learning .............. EC-90
Tie-rod ............................................................... PS-15
Timing chain ...................................................... EM-35
Tire rotation ....................................................... MA-28
Tire size .............................................................. GI-49
Tooth contact diff. ............................................ RFD-20

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
C
D
E
F
G
H
I
J
K
M
SECTION MA
A
B
MA
Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tool ......................................... 4
GENERAL MAINTENANCE ....................................... 5
General Maintenance ............................................... 5
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Maintenance For Off-road Driving (4WD only) ......... 7
Schedule 1 ............................................................... 7
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 7
CHASSIS AND BODY MAINTENANCE ............... 8
Schedule 2 ............................................................... 9
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 9
CHASSIS AND BODY MAINTENANCE ............. 10
RECOMMENDED FLUIDS AND LUBRICANTS .......11
Fluids and Lubricants ..............................................11
SAE Viscosity Number ........................................... 12
GASOLINE ENGINE OIL .................................... 12
ANTI-FREEZE COOLANT MIXTURE RATIO ..... 12
ENGINE MAINTENANCE ......................................... 13
Checking Drive Belts .............................................. 13
DRIVE BELT TENSION ...................................... 13
Changing Engine Coolant ...................................... 13
DRAINING ENGINE COOLANT ......................... 13
REFILLING ENGINE COOLANT ........................ 14
FLUSHING COOLING SYSTEM ......................... 15
Checking Fuel Lines ............................................... 16
Changing Fuel Filter ............................................... 16
Changing Engine Air Cleaner Filter ........................ 16
VISCOUS PAPER TYPE ..................................... 16
Changing Engine Oil .............................................. 17
Changing Oil Filter ................................................. 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17INSPECTION AFTER INSTALLATION ................ 18
Changing Spark Plugs ............................................ 18
REMOVAL ........................................................... 19
INSPECTION AFTER REMOVAL ....................... 19
INSTALLATION ................................................... 20
Checking EVAP Vapor Lines .................................. 20
CHASSIS AND BODY MAINTENANCE ................... 21
Changing In-cabin Microfilter .................................. 21
Checking Exhaust System ...................................... 22
Checking A/T Fluid ................................................. 22
Changing A/T Fluid ................................................. 24
Changing Transfer Fluid ......................................... 24
DRAINING ........................................................... 24
FILLING ............................................................... 25
Checking Transfer Fluid ......................................... 25
FLUID LEAKAGE AND FLUID LEVEL ................ 25
Checking Propeller Shaft ........................................ 25
Checking Final Drive Oil ......................................... 25
Changing Final Drive Oil ......................................... 25
Balancing Wheels ................................................... 26
REMOVAL ........................................................... 26
WHEEL BALANCE ADJUSTMENT ..................... 26
Tire Rotation ........................................................... 28
Checking Brake Fluid Level and Leaks .................. 28
Checking Brake Lines and Cables ......................... 28
Checking Disc Brake .............................................. 28
ROTOR ................................................................ 28
CALIPER ............................................................. 29
PAD ..................................................................... 29
Checking Steering Gear and Linkage ..................... 29
STEERING GEAR ............................................... 29
STEERING LINKAGE ......................................... 29
Checking Power Steering Fluid and Lines .............. 29
CHECKING FLUID LEVEL .................................. 29
CHECKING LINES .............................................. 30
Checking Axle and Suspension Parts .................... 30
FRONT AND REAR AXLE AND SUSPENSION
PARTS ................................................................. 30
DRIVE SHAFT ..................................................... 30