clutch INFINITI QX56 2004 Factory Service Manual

AT-2Revision: August 20072004 QX56 CONSULT-II Reference Value ..............................109
On Board Diagnosis Logic ....................................109
Possible Cause .....................................................109
DTC Confirmation Procedure ...............................109
Diagnostic Procedure ...........................................110
DTC P0720 VEHICLE SPEED SENSOR A/T (REV-
OLUTION SENSOR) ...............................................112
Description ............................................................112
CONSULT-II Reference Value ..............................112
On Board Diagnosis Logic ....................................112
Possible Cause .....................................................112
DTC Confirmation Procedure ...............................112
Diagnostic Procedure ...........................................113
DTC P0725 ENGINE SPEED SIGNAL ...................115
Description ............................................................115
CONSULT-II Reference Value ..............................115
On Board Diagnosis Logic ....................................115
Possible Cause .....................................................115
DTC Confirmation Procedure ...............................115
Diagnostic Procedure ...........................................115
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE .................................................118
Description ............................................................118
CONSULT-II Reference Value ..............................118
On Board Diagnosis Logic ....................................118
Possible Cause .....................................................118
DTC Confirmation Procedure ...............................118
Diagnostic Procedure ...........................................119
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) .121
Description ............................................................121
CONSULT-II Reference Value ..............................121
On Board Diagnosis Logic ....................................121
Possible Cause .....................................................121
DTC Confirmation Procedure ...............................121
Diagnostic Procedure ...........................................122
DTC P0745 LINE PRESSURE SOLENOID VALVE .124
Description ............................................................124
CONSULT-II Reference Value ..............................124
On Board Diagnosis Logic ....................................124
Possible Cause .....................................................124
DTC Confirmation Procedure ...............................124
Diagnostic Procedure ...........................................125
DTC P1702 TRANSMISSION CONTROL MODULE
(RAM) ......................................................................127
Description ............................................................127
On Board Diagnosis Logic ....................................127
Possible Cause .....................................................127
DTC Confirmation Procedure ...............................127
Diagnostic Procedure ...........................................127
DTC P1703 TRANSMISSION CONTROL MODULE
(ROM) ......................................................................128
Description ............................................................128
On Board Diagnosis Logic ....................................128
Possible Cause .....................................................128
DTC Confirmation Procedure ...............................128
Diagnostic Procedure ...........................................128
DTC P1705 THROTTLE POSITION SENSOR .......129
Description ............................................................129
CONSULT-II Reference Value ..............................129On Board Diagnosis Logic .................................... 129
Possible Cause ..................................................... 129
DTC Confirmation Procedure ................................ 129
Diagnostic Procedure ............................................ 129
DTC P1710 A/T FLUID TEMPERATURE SENSOR
CIRCUIT .................................................................. 131
Description ............................................................ 131
CONSULT-II Reference Value ............................... 131
On Board Diagnosis Logic .................................... 131
Possible Cause ..................................................... 131
DTC Confirmation Procedure ................................ 131
Diagnostic Procedure ............................................ 132
Component Inspection .......................................... 133
DTC P1716 TURBINE REVOLUTION SENSOR .... 134
Description ............................................................ 134
CONSULT-II Reference Value ............................... 134
On Board Diagnosis Logic .................................... 134
Possible Cause ..................................................... 134
DTC Confirmation Procedure ................................ 134
Diagnostic Procedure ............................................ 135
DTC P1721 VEHICLE SPEED SENSOR MTR ....... 136
Description ............................................................ 136
CONSULT-II Reference Value ............................... 136
On Board Diagnosis Logic .................................... 136
Possible Cause ..................................................... 136
DTC Confirmation Procedure ................................ 136
Diagnostic Procedure ............................................ 137
DTC P1730 A/T INTERLOCK ................................. 139
Description ............................................................ 139
On Board Diagnosis Logic .................................... 139
Possible Cause ..................................................... 139
DTC Confirmation Procedure ................................ 139
Judgement of A/T Interlock ................................... 140
Diagnostic Procedure ............................................ 140
DTC P1731 A/T 1ST ENGINE BRAKING ............... 142
Description ............................................................ 142
CONSULT-II Reference Value ............................... 142
On Board Diagnosis Logic .................................... 142
Possible Cause ..................................................... 142
DTC Confirmation Procedure ................................ 142
Diagnostic Procedure ............................................ 143
DTC P1752 INPUT CLUTCH SOLENOID VALVE .. 145
Description ............................................................ 145
CONSULT-II Reference Value ............................... 145
On Board Diagnosis Logic .................................... 145
Possible Cause ..................................................... 145
DTC Confirmation Procedure ................................ 145
Diagnostic Procedure ............................................ 146
DTC P1754 INPUT CLUTCH SOLENOID VALVE
FUNCTION .............................................................. 148
Description ............................................................ 148
CONSULT-II Reference Value ............................... 148
On Board Diagnosis Logic .................................... 148
Possible Cause ..................................................... 148
DTC Confirmation Procedure ................................ 148
Diagnostic Procedure ............................................ 149
DTC P1757 FRONT BRAKE SOLENOID VALVE ... 151
Description ............................................................ 151
CONSULT-II Reference Value ............................... 151

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Revision: August 20072004 QX56 On Board Diagnosis Logic ................................... 151
Possible Cause .................................................... 151
DTC Confirmation Procedure ............................... 151
Diagnostic Procedure ........................................... 152
DTC P1759 FRONT BRAKE SOLENOID VALVE
FUNCTION .............................................................. 154
Description ........................................................... 154
CONSULT-II Reference Value .............................. 154
On Board Diagnosis Logic ................................... 154
Possible Cause .................................................... 154
DTC Confirmation Procedure ............................... 154
Diagnostic Procedure ........................................... 155
DTC P1762 DIRECT CLUTCH SOLENOID VALVE . 157
Description ........................................................... 157
CONSULT-II Reference Value .............................. 157
On Board Diagnosis Logic ................................... 157
Possible Cause .................................................... 157
DTC Confirmation Procedure ............................... 157
Diagnostic Procedure ........................................... 158
DTC P1764 DIRECT CLUTCH SOLENOID VALVE
FUNCTION .............................................................. 160
Description ........................................................... 160
CONSULT-II Reference Value .............................. 160
On Board Diagnosis Logic ................................... 160
Possible Cause .................................................... 160
DTC Confirmation Procedure ............................... 160
Diagnostic Procedure ........................................... 161
DTC P1767 HIGH AND LOW REVERSE CLUTCH
SOLENOID VALVE ................................................. 163
Description ........................................................... 163
CONSULT-II Reference Value .............................. 163
On Board Diagnosis Logic ................................... 163
Possible Cause .................................................... 163
DTC Confirmation Procedure ............................... 163
Diagnostic Procedure ........................................... 164
DTC P1769 HIGH AND LOW REVERSE CLUTCH
SOLENOID VALVE FUNCTION ............................. 166
Description ........................................................... 166
CONSULT-II Reference Value .............................. 166
On Board Diagnosis Logic ................................... 166
Possible Cause .................................................... 166
DTC Confirmation Procedure ............................... 166
Diagnostic Procedure ........................................... 167
DTC P1772 LOW COAST BRAKE SOLENOID
VALVE ..................................................................... 169
Description ........................................................... 169
CONSULT-II Reference Value .............................. 169
On Board Diagnosis Logic ................................... 169
Possible Cause .................................................... 169
DTC Confirmation Procedure ............................... 169
Diagnostic Procedure ........................................... 170
DTC P1774 LOW COAST BRAKE SOLENOID
VALVE FUNCTION ................................................. 172
Description ........................................................... 172
CONSULT-II Reference Value .............................. 172
On Board Diagnosis Logic ................................... 172
Possible Cause .................................................... 172
DTC Confirmation Procedure ............................... 172
Diagnostic Procedure ........................................... 173DTC P1841 ATF PRESSURE SWITCH 1 ...............175
Description ............................................................175
CONSULT-II Reference Value ..............................175
On Board Diagnosis Logic ....................................175
Possible Cause .....................................................175
DTC Confirmation Procedure ...............................175
Diagnostic Procedure ...........................................176
DTC P1843 ATF PRESSURE SWITCH 3 ...............178
Description ............................................................178
CONSULT-II Reference Value ..............................178
On Board Diagnosis Logic ....................................178
Possible Cause .....................................................178
DTC Confirmation Procedure ...............................178
Diagnostic Procedure ...........................................179
DTC P1845 ATF PRESSURE SWITCH 5 ...............181
Description ............................................................181
CONSULT-II Reference Value ..............................181
On Board Diagnosis Logic ....................................181
Possible Cause .....................................................181
DTC Confirmation Procedure ...............................181
Diagnostic Procedure ...........................................182
DTC P1846 ATF PRESSURE SWITCH 6 ...............184
Description ............................................................184
CONSULT-II Reference Value ..............................184
On Board Diagnosis Logic ....................................184
Possible Cause .....................................................184
DTC Confirmation Procedure ...............................184
Diagnostic Procedure ...........................................185
CLOSED THROTTLE POSITION AND WIDE OPEN
THROTTLE POSITION CIRCUIT ............................187
CONSULT-II Reference Value ..............................187
Diagnostic Procedure ...........................................187
BRAKE SIGNAL CIRCUIT ......................................188
CONSULT-II Reference Value ..............................188
Diagnostic Procedure ...........................................188
TOW MODE SWITCH .............................................189
Description ............................................................189
Diagnostic Procedure ...........................................189
TROUBLE DIAGNOSIS FOR SYMPTOMS ............191
AT CHECK Indicator Lamp Does Not Come On ..191
Engine Cannot Be Started In “P” or “N” Position ..192
In “P” Position, Vehicle Moves When Pushed ......193
In “N” Position, Vehicle Moves ..............................194
Large Shock (“N” to “D” Position) .........................195
Vehicle Does Not Creep Backward In “R” Position .198
Vehicle Does Not Creep Forward In “D” Position . 201
Vehicle Cannot Be Started From D
1 .....................203
A/T Does Not Shift: D
1 → D2 ................................206
A/T Does Not Shift: D
2 → D3 ................................208
A/T Does Not Shift: D
3 → D4 ................................210
A/T Does Not Shift: D
4 → D5 ................................213
A/T Does Not Perform Lock-up ............................215
A/T Does Not Hold Lock-up Condition ..................217
Lock-up Is Not Released ......................................219
Engine Speed Does Not Return to Idle ................220
A/T Does Not Shift: 5th gear → 4th gear ..............221
A/T Does Not Shift: 4th gear → 3rd gear ..............224
A/T Does Not Shift: 3rd gear → 2nd gear .............225

AT-4Revision: August 20072004 QX56 A/T Does Not Shift: 2nd gear → 1st gear .............227
Vehicle Does Not Decelerate By Engine Brake ....230
SHIFT CONTROL SYSTEM ....................................233
Control Device Removal and Installation ..............233
Adjustment of A/T Position ...................................234
Checking of A/T Position ......................................234
A/T SHIFT LOCK SYSTEM .....................................236
Description ............................................................236
Shift Lock System Electrical Parts Location .........236
Wiring Diagram — A/T — SHIFT ..........................237
Shift Lock Control Unit Reference Values .............238
Component Inspection ..........................................239
ON-VEHICLE SERVICE ..........................................241
Control Valve With TCM and A/T Fluid Temperature
Sensor 2 ...............................................................241
Rear Oil Seal ........................................................252
AIR BREATHER HOSE ...........................................253
Removal and Installation ......................................253
TRANSMISSION ASSEMBLY ................................255
Removal and Installation (4x2) .............................255
Removal and Installation (4x4) .............................258
OVERHAUL .............................................................261
Components .........................................................261
Oil Channel ...........................................................269
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ..........................271
DISASSEMBLY .......................................................273
Disassembly .........................................................273REPAIR FOR COMPONENT PARTS ...................... 290
Oil Pump ............................................................... 290
Front Sun Gear, 3rd One-Way Clutch ................... 292
Front Carrier, Input Clutch, Rear Internal Gear ..... 295
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub .............................................. 300
High and Low Reverse Clutch .............................. 305
Direct Clutch ......................................................... 307
ASSEMBLY ............................................................. 309
Assembly (1) ......................................................... 309
Adjustment ............................................................ 322
Assembly (2) ......................................................... 324
SERVICE DATA AND SPECIFICATIONS (SDS) .... 331
General Specifications .......................................... 331
Vehicle Speed When Shifting Gears ..................... 331
Vehicle Speed When Performing and Releasing
Complete Lock-up ................................................. 332
Vehicle Speed When Performing and Releasing
Slip Lock-up .......................................................... 332
Stall Speed ............................................................ 332
Line Pressure ........................................................ 332
A/T Fluid Temperature Sensor .............................. 332
Turbine Revolution Sensor .................................... 332
Vehicle Speed Sensor A/T (Revolution Sensor) ... 332
Reverse brake ....................................................... 333
Total End Play ....................................................... 333

PRECAUTIONS
AT-9
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Service Notice or PrecautionsUCS002C4
ATF COOLER SERVICE
If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to AT-15, "
A/T
Fluid Cooler Cleaning" . For radiator replacement, refer to CO-10, "RADIATOR" .
CHECKING AND CHANGING A/T FLUID SERVICE
Increase ATF temperature by 80°C (176°F) once, and then check ATF level in 65°C (149°F) when adjusting
ATF level.
NOTE:
JA60 uses both systems of a water-cooling and of an air-cooling. Air-cooling system has a by-pass valve.
When ATF temperature is not over 50°C (122°F) with water-cooling system OFF, it does not flow to air-cooling
system. If ATF level is set without the flow of ATF, the level will be 10mm lower than the standard. Therefore,
piping should be filled with ATF when adjusting level.
OBD-II SELF-DIAGNOSIS

A/T self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the malfunction indicator lamp (MIL). Refer to the table on AT - 9 3 , "
SELF-DIAGNOS-
TIC RESULT MODE" for the indicator used to display each self-diagnostic result.

The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM mem-
ories.
Always perform the procedure on AT-40, "
HOW TO ERASE DTC" to complete the repair and avoid
unnecessary blinking of the MIL.
For details of OBD-II, refer to AT-39, "
ON BOARD DIAGNOSTIC (OBD) SYSTEM" .

Certain systems and components, especially those related to OBD, may use the new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-68, "
HAR-
NESS CONNECTOR" .
Wiring Diagrams and Trouble DiagnosisUCS002C5
When you read wiring diagrams, refer to the following:

GI-15, "How to Read Wiring Diagrams".

PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit.
When you perform trouble diagnosis, refer to the following:

GI-11, "How to Follow Trouble Diagnoses".

GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident".

AT-10
PREPARATION
Revision: August 20072004 QX56
PREPARATIONPFP:00002
Special Service ToolsUCS002C6
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
ST2505S001
(J-34301-C)
Oil pressure gauge set
1 ST25051001
(—)
Oil pressure gauge
2 ST25052000
(—)
Hose
3 ST25053000
(—)
Joint pipe
4 ST25054000
(—)
Adapter
5 ST25055000
(—)
AdapterMeasuring line pressure
KV31103600
(J-45674)
Joint pipe adapter
(With ST25054000)Measuring line pressure
ST33400001
(J-26082)
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.

Installing rear oil seal (2WD models)

Installing oil pump housing oil seal
KV31102400
(J-34285 and J-34285-87)
Clutch spring compressor
a: 320 mm (12.60 in)
b: 174 mm (6.85 in)Installing reverse brake return spring retainer
ZZA0600D
ZZA1227D
NT086
NT423

AT-14
A/T FLUID
Revision: August 20072004 QX56
6. Make the fluid temperature approximately 65°C (149°F).
NOTE:
Fluid level will be greatly affected by temperature as shown in figure. Therefore, be certain to per-
form operation while checking data with CONSULT-II.
a. Connect CONSULT-II to data link connector.
b. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
c. Read out the value of “ATF TEMP 1”.
7. Re-check fluid level at fluid temperatures of approximately 65°C (149°F) using “HOT” range on A/T fluid
level gauge.
CAUTION:

When wiping away the fluid level gauge, always use lint-free paper, not a cloth one.

To check fluid level, insert the ATF level gauge until the
cap contacts the end of the charging pipe, with the gauge
reversed from the normal attachment conditions as
shown.
8. Check fluid condition.

If fluid is very dark or smells burned, refer to check operation
of A/T. Flush cooling system after repair of A/T.

If ATF contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-10,
"RADIATOR" and AT - 1 5 , "A/T Fluid Cooler Cleaning" .
9. Install the removed ATF level gauge into the fluid charging pipe.
Level gauge bolt:
: 5.1 N·m (0.52 kg-m, 45 in-lb)
SLIA0016E
SCIA1684E

A/T FLUID
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A/T FLUID COOLER INSPECTION PROCEDURE
1. Inspect the coffee filter for debris.
a. If small metal debris less than 1mm (0.040 in) in size or metal
powder is found in the coffee filter, this is normal. If normal
debris is found, the A/T fluid cooler/radiator can be re-used and
the procedure is ended.
b. If one or more pieces of debris are found that are over 1mm
(0.040 in) in size and/or peeled clutch facing material is found in
the coffee filter, the fluid cooler is not serviceable. The A/T fluid
cooler/radiator must be replaced and the inspection procedure is
ended. Refer to CO-10, "
RADIATOR" .
A/T FLUID COOLER FINAL INSPECTION
After performing all procedures, ensure that all remaining oil is cleaned from all components.
SCIA2967E
SCIA5257E

AT-18
A/T CONTROL SYSTEM
Revision: August 20072004 QX56
A/T CONTROL SYSTEMPFP:31036
Cross-Sectional View (2WD models)UCS002CB
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Rear extension 20. Output shaft
SCIA5267E

A/T CONTROL SYSTEM
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Cross-Sectional View (4WD models)UCS002C C
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Adapter case 20. Output shaft
SCIA5268E

AT-20
A/T CONTROL SYSTEM
Revision: August 20072004 QX56
Shift MechanismUCS002CD
The automatic transmission uses compact dual planetary gear systems to improve power-transmission effi-
ciency, simplify construction and reduce weight.
It also employs an optimum shift control and super wide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
CONSTRUCTION
FUNCTION OF CLUTCH AND BRAKE
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
PCIA0002J
Name of the Part Abbreviation Function
Front brake (1) FR/B Fastens the front sun gear (11).
Input clutch (2) I/CConnects the input shaft (12), the front internal gear (14) and the mid internal
gear (13).
Direct clutch (3) D/C Connects the rear carrier (15) and the rear sun gear (16).
High and low reverse clutch (4) HLR/C Connects the mid sun gear (17) and the rear sun gear (16).
Reverse brake (5) R/B Fastens the rear carrier (15).
Forward brake (6) F/B Fastens the mid sun gear (17).
Low coast brake (7) LC/B Fastens the mid sun gear (17).
1st one-way clutch (8) 1st/O.CAllows the rear sun gear (16) to turn freely forward relative to the mid sun gear
(17) but fastens it for reverse rotation.
Forward one-way clutch (9) F/O.CAllows the mid sun gear (17) to turn freely in the forward direction but fastens it
for reverse rotation.
3rd one-way clutch (10) 3rd/O.CAllows the front sun gear (11) to turn freely in the forward direction but fastens
it for reverse rotation.