wheel INFINITI QX56 2004 Factory Service Manual

RAX-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: August 20072004 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEDS001AS
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
—
RAX-8—
RAX-5—
RFD-5, "
NVH Troubleshooting Chart
"
FAX -4, "
NVH Troubleshooting Chart
" (FAX), FSU-4, "
NVH Troubleshooting Chart
" (FSU)
RSU-5, "
NVH Troubleshooting Chart
"
WT-3, "
NVH Troubleshooting Chart
"
WT-3, "
NVH Troubleshooting Chart
"
PR-3, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
REAR SUSPENSION
TIRES
ROAD WHEEL
PROPELLER SHAFT
BRAKES
STEERING
SymptomNoise×× ×× ×× ×××××
Shake× × ×× × ×××××
Vibration×× ×× × × × ×
Shimmy×× ×××××
Shudder× × ×× ××
Poor quality ride or handling×× ×× ×× ×

WHEEL HUB
RAX-5
C
E
F
G
H
I
J
K
L
MA
B
RAX
Revision: August 20072004 QX56
WHEEL HUBPFP:43202
On-Vehicle Inspection and ServiceEDS001AT
Inspect the components for any looseness or back lash. Inspect each component for any excessive wear or
damage. Replace any components as necessary.
WHEEL BEARING INSPECTION

Move the wheel hub and bearing assembly in the axial direction by hand to check the axial end play.
Check that the axial end play is with specification. Replace the wheel hub and bearing assembly as nec-
essary.

Rotate the wheel hub and bearing assembly to check that there are no unusual noises or other abnormal
conditions. Replace the wheel hub and bearing assembly as necessary.
Removal and InstallationEDS001AU
Rear Wheel Hub and Bearing Assembly
NOTE:
The rear ABS sensor is routed through the back of the rear backing plate and into the side of the wheel hub
and bearing assembly. It is necessary to remove the wheel hub and bearing assembly to remove the rear ABS
sensor.
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove the rear brake caliper, without disconnecting the hydraulic hose, using power tool. Reposition the
rear brake caliper aside using suitable wire. Refer to BR-28, "
Removal and Installation of Brake Caliper
Assembly and Disc Rotor" .
NOTE:

Do not depress the brake pedal while the brake caliper is removed.
3. Remove the rear disc rotor.Axial end play : 0 mm (0 in)
WDIA0300E
1. Back plate 2. Rear ABS sensor 3. Wheel hub and bearing assembly
4. Wheel stud 5. Rear disc rotor 6. Cotter pin
⇐: Vehicle front

RAX-6
WHEEL HUB
Revision: August 20072004 QX56
4. Remove the cotter pin, then remove the nut from the drive shaft
using power tool.

Discard the cotter pin, use a new one for installation.
5. Remove the drive shaft. Refer to RAX-7, "
Removal and Installa-
tion" .
6. Remove the four wheel hub and bearing assembly bolts using power tool.

Discard the four wheel hub and bearing assembly bolts, use new ones for installation.
7. Pull out the wheel hub and bearing assembly for access to
remove the rear ABS sensor from the wheel hub and bearing
assembly as shown.

Inspect the ABS sensor O-ring, replace the ABS sensor
assembly if damaged.

Clean the ABS sensor hole and mounting surface with a suit-
able brake cleaner and a clean lint-free shop rag. Be careful
that dirt and debris do not enter the axle bearing area.

Apply a coat of suitable grease to the ABS sensor O-ring and
mounting hole.
CAUTION:
Do not pull on the ABS harness.
8. Remove the wheel hub and bearing assembly.
INSTALLATION
Installation is in the reverse order of removal.

Apply grease 44003 7S000CM to contact surface (A) between
wheel hub and bearing assembly and drive shaft as shown. Use
sufficient grease to completely coat contact area.

Inspect the ABS sensor O-ring, replace the ABS sensor assem-
bly if damaged.

Clean the ABS sensor hole and mounting surface with a suitable
brake cleaner and a clean lint-free shop rag. Be careful that dirt
and debris do not enter the axle bearing area.

Apply a coat of suitable grease to the ABS sensor O-ring and
mounting hole.

Use a new cotter pin for installation.

Use new wheel hub and bearing assembly bolts for installation.
LDIA0050E
LDIA0052E
WDIA0299E

REAR DRIVE SHAFT
RAX-7
C
E
F
G
H
I
J
K
L
MA
B
RAX
Revision: August 20072004 QX56
REAR DRIVE SHAFTPFP:39600
ComponentsEDS0035D
Rear Drive Shaft
Removal and InstallationEDS0 01 AV
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove the stabilizer bar clamp. Refer to RSU-25, "
Components" .
3. Remove the cotter pin and discard, then remove the drive shaft
nut from the drive shaft.

Do not reuse the cotter pin, discard after removal and use a
new cotter pin for installation.
4. Remove the six bolts from the inside flange of the drive shaft using power tool and discard the bolts.

Do not reuse the drive shaft inside flange bolts, discard after removal and use new bolts for installation.
WDIA0301E
1. Rear final drive assembly 2. Rear drive shaft 3. Rear brake and hub assembly
4. Cotter pin⇐: Vehicle front
LDIA0050E

RAX-8
REAR DRIVE SHAFT
Revision: August 20072004 QX56
5. Separate the drive shaft from the wheel hub and bearing assembly by lightly tapping the end with a suit-
able hammer and wood block. If it is difficult to separate, use a suitable puller.
6. Remove the drive shaft.
CAUTION:
When removing the drive shaft, do not bend at an excessive angle to the drive shaft joint. Do not
excessively extend the slide joint.
INSPECTION AFTER REMOVAL

Move the joint up and down, left and right, and in the axial direc-
tion. Check for any rough movement or significant looseness.

Check the boot for cracks or other damage, and for any grease
leakage.

If necessary, disassemble the drive shaft, and repair as neces-
sary.
INSTALLATION
Installation is in the reverse order of removal.

Apply grease 44003 7S000CM to contact surface (A) between
wheel hub and bearing assembly and drive shaft as shown. Use
sufficient grease to completely coat contact area.

Do not reuse the drive shaft inside flange bolts, discard after
removal and use new drive shaft bolts for installation.

Do not reuse cotter pin, discard after removal and use a new
cotter pin for installation.
Disassembly and AssemblyEDS001AW
RAA0030D
WDIA0299E
1. Plug 2. Housing 3. Snap ring
4. Ball cage, steel ball, liner race assembly 5. Stopper ring 6. Boot band
7. Boot 8. Shaft 9. Circlip
10. Joint sub-assembly
WDIA0221E

REAR DRIVE SHAFT
RAX-9
C
E
F
G
H
I
J
K
L
MA
B
RAX
Revision: August 20072004 QX56
DISASSEMBLY
Final Drive Side
1. Mount the drive shaft in a vise.
CAUTION:
When mounting the drive shaft in a vise, use copper or aluminum plates between the vise and the
drive shaft.
2. Remove the boot bands.
3. If the plug needs to be removed, move the boot to the wheel side, then drive the plug out using a suitable
plastic hammer.
4. Remove the stopper ring with a flat-bladed screwdriver as
shown, and pull the housing out.
5. Remove the snap ring, then remove the ball cage, steel ball,
inner race assembly from the drive shaft.
6. Remove the boot from the drive shaft.
7. Remove any old grease on the housing using paper towels.
Wheel Side
1. Mount the drive shaft in a vise.
CAUTION:
When mounting the drive shaft in a vise, use copper or aluminum plates between the vise and the
drive shaft.
2. Remove the boot bands, then remove the boot from the joint sub-assembly.
3. Screw a suitable drive shaft puller 30 mm (1.18 in) or more into
the threaded part of the joint sub-assembly. Pull the joint sub-
assembly out of the drive shaft as shown.
CAUTION:

If the joint sub-assembly cannot be removed after five or
more attempts, replace the drive shaft and joint sub-
assembly as a set.

Align the sliding hammer and drive shaft and remove the
joint sub-assembly by pulling directly.
4. Remove the boot from the drive shaft.
5. Remove the circlip from the drive shaft.
6. While rotating the ball cage, remove any old grease on the joint sub-assembly using paper towels.
SRA2 49 A
SFA514A
SDIA0606E

RAX-12
REAR DRIVE SHAFT
Revision: August 20072004 QX56
Wheel Side
1. Insert the Genuine NISSAN Grease or equivalent, into the joint
sub-assembly serration hole until the grease begins to ooze
from the ball groove and serration hole. Refer to MA-10, "
REC-
OMMENDED FLUIDS AND LUBRICANTS" . After inserting the
grease, use a shop cloth to wipe off the grease that has oozed
out.
2. Wind the serrated part of the shaft with tape. Install the boot
band and boot onto the shaft. Do not damage the boot.
NOTE:
Discard the old boot band and boot and use a new one for
assembly.
3. Remove the protective tape wound around the serrated part of
the shaft.
4. Attach the circlip to the shaft. The circlip must fit securely into
the shaft groove. Attach the nut to the joint sub-assembly.
Use a soft hammer to press-fit the circlip.
NOTE:
Discard the old circlip and use a new one for assembly.
5. Insert the specified quantity of Genuine NISSAN Grease or
equivalent, into the housing from the large end of the boot. Refer
to MA-10, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
6. Install the boot securely into the grooves (indicated by the *
marks) as shown.
CAUTION:
If there is grease on the boot mounting surfaces (indicated
by the * marks) of the shaft and housing, the boot may
come off. Remove all grease from the shaft surfaces.
7. Check that the boot installation length “L” is the specified length.
Insert a flat-bladed screwdriver or similar tool into the bigger
side of the boot. Bleed the air from the boot to prevent boot
deformation.
CAUTION:

The boot may break if the boot installation length is less than the specified length.

Do not contact inside surface of boot with the tip of the screwdriver.
SDIA11 27 E
SFA80 0
Grease capacity : 140 − 160 g (4.93 − 5.64 oz)
RAC0049D
Boot installation length “L” : 134.5 mm (5.30 in)WDIA0288E

RAX-14
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: August 20072004 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel BearingEDS001AX
Drive ShaftEDS001AY
Measurement of spring scale Less than 26.6 N (2.7 kg, 5.95 lb)
Axial end play0 mm (0 in)
Joint Wheel side Final drive side
Grease capacity140 − 160 g
(4.93 − 5.64 oz)175 − 195 g
(6.17 − 6.88 oz)
Boot installed length 134.5 mm (5.30 in) 147.9 mm (5.82 in)

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
RFD-5
C
E
F
G
H
I
J
K
L
MA
B
RFD
Revision: August 20072004 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEDS002JJ
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable Reference page
RFD-17RFD-19RFD-19RFD-12—
MA-10, "
Fluids and Lubricants
"
PR-3, "
NVH Troubleshooting Chart
"
FA X - 4
(FAX), RAX-4
(RAX), FSU-4
(FSU), RFD-5
(RSU)
WT-3, "
NVH Troubleshooting Chart
"
WT-3, "
NVH Troubleshooting Chart
"
FA X - 4 , "
NVH Troubleshooting Chart
" (front)
RAX-4, "
NVH Troubleshooting Chart
" (rear)
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Rough gear tooth
Improper gear contact
Tooth surfaces worn
Incorrect backlash
Companion flange excessive runout
Improper gear oil
PROPELLER SHAFT
AXLE AND SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
Symptom FINAL DRIVE Noise×××××××××××××

RSU-1
REAR SUSPENSION
E SUSPENSION
CONTENTS
C
D
F
G
H
I
J
K
L
M
SECTION RSU
A
B
RSU
Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Rear Suspension ............................ 3
Wiring Diagrams and Trouble Diagnosis .................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
CAN COMMUNICATION ............................................ 6
System Description .................................................. 6
TROUBLE DIAGNOSIS .............................................. 7
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ....................................................... 7
INTRODUCTION ................................................... 7
CLARIFY CONCERN ............................................ 7
WORK FLOW ........................................................ 8
Component Parts and Harness Connector Location ..... 9
Wiring Diagram — A/SUSP — ............................... 10
Basic Inspection ..................................................... 12
AIR HOSES ......................................................... 12
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION ............................ 12
CK SUSP INDICATOR LAMP INSPECTION ...... 12
CK SUSP Indicator Lamp Timing ........................... 12
Control Unit Input/Output Signal Standard ............. 12
CONSULT-II Function (AIR LEVELIZER) ............... 13
CONSULT-II OPERATION .................................. 13
WORK SUPPORT ............................................... 14
SELF-DIAGNOSIS .............................................. 14
DATA MONITOR ................................................. 15
ACTIVE TEST ..................................................... 16
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ....................................................................... 17
Height Sensor System Inspection .......................... 17
Exhaust Valve Solenoid System Inspection ........... 19
Compressor Motor, Compressor Motor Relay and Circuit Inspection .................................................... 20
TROUBLE DIAGNOSES FOR SYMPTOMS ............ 23
Load Leveling Rear Air Suspension System Does
Not Operate ............................................................ 23
CK SUSP Indicator Lamp Stays On When Ignition
Switch Is Turned On ............................................... 24
REAR SUSPENSION ASSEMBLY ........................... 25
Components ........................................................... 25
On-Vehicle Inspection and Service ......................... 26
SHOCK ABSORBER INSPECTION .................... 26
Wheel Alignment Inspection ................................... 27
PRELIMINARY INSPECTION ............................. 27
GENERAL INFORMATION AND RECOMMEN-
DATIONS ............................................................. 27
THE ALIGNMENT PROCESS ............................. 28
CAMBER ............................................................. 28
TOE-IN ................................................................ 28
REAR SUSPENSION MEMBER ............................... 30
Removal and Installation ........................................ 30
REMOVAL ........................................................... 31
INSPECTION AFTER REMOVAL ....................... 32
INSTALLATION ................................................... 33
SHOCK ABSORBER ................................................ 34
Removal and Installation ........................................ 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 34
INSPECTION AFTER INSTALLATION ................ 34
SUSPENSION ARM .................................................. 35
Removal and Installation ........................................ 35
REMOVAL ........................................................... 35
INSPECTION AFTER REMOVAL ....................... 35
INSTALLATION ................................................... 36
FRONT LOWER LINK .............................................. 37
Removal and Installation ........................................ 37
REMOVAL ........................................................... 37
INSPECTION AFTER REMOVAL ....................... 37
INSTALLATION ................................................... 38