wheel INFINITI QX56 2004 Factory Service Manual

RSU-36
SUSPENSION ARM
Revision: August 20072004 QX56

Check the ball joint. Replace the suspension arm assembly if
any of the following conditions exist:
–Ball stud is worn.
–Joint is hard to swing.
–Play in axial direction is excessive.
NOTE:
Measurement point “A” is at the bolt groove of the ball stud.
INSTALLATION
Installation is in the reverse order of removal.

Tighten the nuts and bolts to specification. Refer to RSU-25, "Components" .

Perform the final tightening of the nuts and bolts for the links (rubber bushings) under unladen condition
with the tires on level ground.

Check the wheel alignment. Refer to RSU-27, "Wheel Alignment Inspection" . Swinging force “A” : Refer to RSU-47, "
Ball Joint" .
Turning force “B” : Refer to RSU-47, "
Ball Joint" .
Vertical end play “C” : Refer to RSU-47, "
Ball Joint" .
SFA858A

FRONT LOWER LINK
RSU-37
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RSU
Revision: August 20072004 QX56
FRONT LOWER LINKPFP:55110
Removal and InstallationEES0011N
REMOVAL
1. Remove the wheel and tire assembly using power tool.
2. Use CONSULT-II "EXHAUST SOLENOID" active test to release the air pressure from the rear load level-
ing air suspension system.
3. Remove the shock absorber lower end bolt.
4. Remove the adjusting bolt and nut, and the bolt and nut, from
the front lower link and rear suspension member using power
tool.
5. Remove the front lower link pinch bolt and nut on the knuckle
side using power tool.
6. Disconnect the front lower link from the knuckle using a soft
hammer.
CAUTION:
Do not damage the ball joint with the soft hammer.
7. Remove the front lower link.
INSPECTION AFTER REMOVAL

Check the front lower link and bushing for any deformation, crack, or damage. Replace if necessary.

Check the rubber bushing for damage, cracks and deformation. Replace the front lower link and bushing if
necessary.

Before checking, turn the ball joint at least 10 revolutions so that the ball joint is properly broken in.

Check the ball joint. Replace the front lower link if any of the fol-
lowing conditions exist:
–Ball stud is worn.
–Joint is hard to swing.
–Play in axial direction is excessive.
LEIA0082E
LEIA0086E
Swinging force “A” : Refer to RSU-47, "Ball Joint" .
Turning force “B” : Refer to RSU-47, "
Ball Joint" .
Vertical end play “C” : Refer to RSU-47, "
Ball Joint" .
SFA858A

RSU-38
FRONT LOWER LINK
Revision: August 20072004 QX56
NOTE:
Measurement point “A” is at the bolt groove of the ball stud.
INSTALLATION
Installation is in the reverse order of removal.

Tighten the nuts and bolts to specification. Refer to RSU-25, "Components" .

Perform the final tightening of the front lower link nuts and bolts (with rubber bushings) under unladen
condition with tires on level ground.

Check the wheel alignment. Refer to RSU-27, "Wheel Alignment Inspection" .

REAR LOWER LINK & COIL SPRING
RSU-39
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RSU
Revision: August 20072004 QX56
REAR LOWER LINK & COIL SPRINGPFP:551B0
Removal and Installation EES0011P
REMOVAL
1. Remove the wheel and tire assembly using power tool. Refer to WT-6, "Rotation" .
2. Use CONSULT-II "EXHAUST SOLENOID" active test to release the air pressure from the rear load level-
ing air suspension system.
3. For removing the LH rear lower link and coil spring, remove the
height sensor arm bracket bolt from the LH rear lower link.
4. Set a suitable jack to relieve the coil spring tension from the rear
lower link.
WAR NIN G:
Do not compress the coil spring when setting the jack.
5. Loosen the rear lower link adjusting bolt and nut connected to
the rear suspension member, using power tool.
6. Remove the rear lower link bolt and nut from the knuckle using
power tool.
7. Slowly lower the suitable jack to release the coil spring tension. Then remove the upper rubber seat, coil
spring, and lower rubber seat from the rear lower link.
LEIA0080E
LEIA0077E
LEIA0009E
LEIA0077E

RSU-40
REAR LOWER LINK & COIL SPRING
Revision: August 20072004 QX56
8. Remove the rear lower link adjusting bolt and nut from the rear
suspension member using power tool, then remove the rear
lower link.
INSPECTION AFTER REMOVAL
Check the coil spring and rubber seats for deformation, cracks, or other damage and replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.

Tighten the nuts and bolts to specification. Refer to RSU-25, "Components" .

When installing the upper and lower rubber seats for the rear
coil springs, the arrow embossed on the rubber seats must point
out toward the wheel and tire assembly.

After installing the rear lower link and coil spring, check the
wheel alignment and adjust if necessary. Refer to RSU-27,
"Wheel Alignment Inspection" .
LEIA0009E
LEIA0076E

HEIGHT SENSOR
RSU-45
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RSU
Revision: August 20072004 QX56
INSTALLATION
Installation is in the reverse order of removal.
1. Start the engine.
2. Use CONSULT-II to perform "STANDARD HEIGHT LEVEL" work support function.
3. Using data monitor of CONSULT-II, verify "HEIGT CALC" is at 0 mm.
4. Check the vehicle height. Refer to RSU-48, "
Wheelarch Height (Unladen*1 )" . If vehicle height is not
within ± 10 mm (0 ± 0.39 in) of the specification, perform the initialization procedure. Refer to RSU-46,
"Initialization Procedure" .

SERVICE DATA AND SPECIFICATIONS (SDS)
RSU-47
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RSU
Revision: August 20072004 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel AlignmentEES0011X
Ball JointEES0011Y
Camber
Degree minute (decimal degree)Minimum 0° 0′ (0°)
Nominal - 0° 30′ (-0.5°)
Maximum - 1° 0′ (-1.0°)
Cross camber 0° 45′ (0.75°)
To e - i nDistance (A - B)Minimum 0 mm (0 in)
Nominal 3.3 mm (0.130 in)
Maximum 6.6 mm (0.260 in)
Cross toe 2 mm (0.079 in)
Angle (left and right)
Degree minute (decimal degree)Minimum 0° 0′ (0°)
Nominal 0° 7′ (0.11°)
Maximum 0° 14′ (0.22°)
Cross toe 0° 8′ (0.14°)
SFA234AC
Swinging force “A” (measurement point is at the bolt groove of the ball stud) 11.4 - 145.5 N (1.16 - 14.8 kg, 2.56 - 32.7 lb)
Turning torque “B” 0.5 - 6.4 N·m (0.06 - 0.65 kg-m, 5 - 56 in-lb)
Vertical end play “C”0 mm (0 in)
SFA858A

RSU-48
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: August 20072004 QX56
Wheelarch Height (Unladen*1 )EES0011Z
Unit: mm (in)
*1: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Verify the vehicle height using Consult-II memory register 1103 and set rear wheelarch height to 0 ± 10 mm (0 ± 0.39 in) as neces-
sary.Suspension type
Air leveling*
2
Applied model4x2 4x4
Front wheelarch height (Hf)913
(35.94)931
(36.65)
Rear wheelarch height (Hr)912
(35.91)932
(36.69)
LEIA0085E

SE-1
SEAT
I BODY
CONTENTS
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SECTION SE
A
B
SE
Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Work ................................................ 3
PREPARATION ........................................................... 4
Special Service Tool ................................................. 4
Commercial Service Tool ......................................... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINER ....................................... 8
OVERHEAD CONSOLE (FRONT AND REAR) ..... 8
SEATS .................................................................. 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
AUTOMATIC DRIVE POSITIONER ...........................11
Component Parts And Harness Connector Location
....11
Manual Operation ................................................... 12
Automatic Operation .............................................. 12
System Description ................................................ 12
FAIL-SAFE MODE .............................................. 13
CANCEL OF FAIL-SAFE MODE ......................... 13
MEMORY STORING AND KEYFOB INTER-
LOCK STORING ................................................. 14
MEMORY OPERATION ...................................... 15
ENTRY OPERATION .......................................... 15
EXITING OPERATION ........................................ 15KEYFOB INTERLOCK OPERATION .................. 16
CAN Communication System Description .............. 16
Schematic ............................................................... 17
Wiring Diagram — AUT/DP — ............................... 19
Terminals and Reference Values for BCM .............. 29
Terminals and Reference Values for Driver Seat
Control Unit ............................................................. 29
Terminals and Reference Values for Automatic
Drive Positioner Control Unit .................................. 31
Work Flow ............................................................... 33
Preliminary Check .................................................. 34
SETTING CHANGE FUNCTION ......................... 34
POWER SUPPLY AND GROUND CIRCUIT
INSPECTION ...................................................... 34
CONSULT-II Function (AUTO DRIVE POS.) .......... 37
CONSULT-II INSPECTION PROCEDURE .......... 37
SELF-DIAGNOSIS RESULTS ............................. 39
DATA MONITOR ................................................. 40
ACTIVE TEST ..................................................... 41
CAN Communication Inspection Using CONSULT-
II (Self-Diagnosis) ................................................... 41
Symptom Chart ....................................................... 41
Sliding Motor Circuit Inspection .............................. 43
Reclining Motor LH Circuit Inspection .................... 44
Lifting Motor (Front) Circuit Inspection ................... 46
Lifting Motor (Rear) Circuit Inspection .................... 47
Pedal Adjusting Motor Circuit Inspection ................ 49
Mirror Motor LH Circuit Check ................................ 50
Mirror Motor RH Circuit Check ............................... 52
Steering Wheel Tilt Circuit Inspection ..................... 53
Sliding Sensor Circuit Inspection ............................ 55
Reclining Sensor Circuit Inspection ........................ 56
Lifting Sensor (Front) Circuit Inspection ................. 57
Lifting Sensor (Rear) Circuit Inspection .................. 58
Pedal Adjusting Sensor Circuit Inspection .............. 59
Mirror Sensor LH Circuit Check .............................. 60
Mirror Sensor RH Circuit Check ............................. 62
Steering Wheel Tilt Sensor Circuit Inspection ........ 64
Sliding Switch Circuit Inspection ............................. 66
Reclining Switch Inspection .................................... 67

SE-2Revision: August 20072004 QX56 Lifting Switch (Front) Circuit Inspection .................. 69
Lifting Switch (Rear) Circuit Inspection ................... 70
Power Seat Switch Ground Inspection ................... 71
Pedal Adjusting Switch Circuit Inspection .............. 72
Door Mirror Switch (Changeover Switch) Circuit
Check ..................................................................... 74
Door Mirror Switch (Mirror Switch) Circuit Check ... 75
Door Mirror Switch Ground Circuit Inspection ........ 76
Seat Memory Switch Circuit Inspection .................. 77
Seat Memory Indicator Lamp Circuit Inspection ..... 79
Door Mirror Sensor Power Supply and Ground Cir-
cuit inspection ......................................................... 80
A/T Device (Detent Switch) Circuit Inspection ........ 81
Steering Wheel Tilt Switch Circuit Inspection ......... 82
Front Door Switch LH Circuit Inspection ................. 84
UART Communication Line Circuit Inspection ........ 85
Removal and Installation ........................................ 87
POWER SEAT ........................................................... 88
Wiring Diagram — SEAT — for Passenger Seat .... 88
HEATED SEAT .......................................................... 89Description ..............................................................89
Schematic ...............................................................90
Wiring Diagram — HSEAT — .................................91
FRONT SEAT ............................................................96
Components ............................................................96
Removal and Installation .........................................99
REMOVAL ............................................................99
INSTALLATION ....................................................99
Disassembly and Assembly ....................................99
SEATBACK TRIM AND PAD ...............................99
REMOVAL OF SEATBACK ASSEMBLY ........... 101
INSTALLATION OF SEATBACK ASSEMBLY ... 101
SEAT CUSHION TRIM AND PAD ...................... 101
REAR SEAT ............................................................. 103
Removal and Installation ....................................... 103
SECOND ROW OUTBOARD ............................ 103
SECOND ROW CENTER .................................. 103
THIRD ROW ...................................................... 103
Disassembly and Assembly .................................. 105