Revers INFINITI QX56 2004 Factory Service Manual

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
TF-33
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Revision: August 20072004 QX56
Note 1: When a malfunction occurs, it is only displayed and not stored in the memory.
Note 2: When the wait detection switch has been properly fixed, malfunction information is erased from the memory.
Note 3: If 4WD shift switch is left between 4H and 4LO for a while, this indication may be displayed.
(*1): If the malfunction is detected only while driving in reverse, check the continuity of “R” position on A/T PNP switch. When there is
nothing wrong with the electrical system, check the hydraulic system.
(*2): If a revolution sensor malfunction is detected at the same time, check the revolution sensor circuit first.
Note 4: When this malfunction is detected with the ABS warning lamp off, first check for disconnection or shorting in the harness
between the transfer control unit and the ABS control unit.
Note 5: When several systems including CAN communication system indicate malfunctions, perform diagnosis of the CAN communica-
tion first.Shift actuator abnormal
(SHIFT ACT)Transfer control device actuator motor is malfunctioning.
(Malfunctions are detected when actuator motor fails to
operate while shifting from “4H” to “4LO” or vice versa.) Refer to TF-77, "
Diagnostic Proce-
dure" or TF-82, "Diagnostic Pro-
cedure" .
Shift actuator position switch
abnormal
(SHIFT ACT P/S)Transfer control device actuator motor arm position sens-
ing switch is malfunctioning.Refer to TF-80, "
Diagnostic Proce-
dure" or TF-82, "Diagnostic Pro-
cedure" .
Shift actuator circuit abnormal
(SHIFT ACT CIR)Transfer control device actuator circuit is shorted or open.
(Malfunctions are detected when motor relay circuit is
open/shorted or relay monitor circuit is open/shorted.)Refer to TF-77, "
Diagnostic Proce-
dure" , TF-80, "Diagnostic Proce-
dure"TF-82, "Diagnostic
Procedure" .
Memory power supply stop

Due to removal of battery which cuts off power supply to
transfer control unit, self-diagnosis memory function is
suspended.Refer to TF-76, "Diagnostic Proce-
dure" .
Transfer control unit (RAM)
[CONTROL UNIT (RAM)]

Malfunction is detected in the memory (RAM) system of
transfer control unit.—
Transfer control unit (ROM)
[CONTROL UNIT (ROM)]

Malfunction is detected in the memory (ROM) system of
transfer control unit.—
Transfer control unit (EEPROM)
[CONTROL UNIT (EEPROM)]

Malfunction is detected in the memory (EEPROM) sys-
tem of transfer control unit.—
Longitudinal G-sensor Displayed, but do not use. —
ABS VHL SPD SEN

ABS vehicle speed sensor signal is not input due to an
open circuit.

An unexpected signal is input when vehicle is being
driven.Refer to ABS vehicle speed sensor
diagnosis.
STEERING ANGLE SENSOR Displayed, but do not use. —
VDC OPER SIGIf VDC operation signal is being input because of VDC
malfunction or communication error within the vehicle.Refer to BRC-40, "
ABS/TCS/VDC
Control Unit Inspection" .
TCS OPER SIGIf TCS operation signal is being input because of TCS mal-
function or communication error within the vehicle.Refer to BRC-40, "
ABS/TCS/VDC
Control Unit Inspection" .
CAN COMM (Note 5) Malfunction is detected in CAN communication.Refer to LAN-5, "
CAN COMMUNI-
CATION" .
A/T POSITION SIGNALWhen AT PNP switch circuit is malfunction or communica-
tion error between the vehiclesRefer to AT-109, "
DTC P0705
PARK/NEUTRAL POSITION
SWITCH" . Detected items
(Screen terms for CONSULT-II,
“SELF-DIAG RESULT” mode)Malfunction is detected when... Check items

TF-72
CLUTCH PRESSURE SWITCH
Revision: August 20072004 QX56
CLUTCH PRESSURE SWITCHPFP:00000
Diagnostic ProcedureEDS00188
1. CHECK MALFUNCTION
Is this malfunction detected only while driving in reverse?
Ye s o r N o
Yes >> Check A/T PNP switch "R" position.

Refer to AT-109, "DTC P0705 PARK/NEUTRAL POSITION SWITCH" .
No >> GO TO 2.
2. CHECK OTHER MALFUNCTION
Are other malfunctions also detected by self-diagnosis and CONSULT-II?
Refer to TF-27, "
Trouble Diagnosis without CONSULT-II" and TF-31, "Trouble Diagnosis with CONSULT-II" .
Ye s o r N o
Yes >> Check for other malfunctions.

(When other malfunctions are eliminated, clutch pressure switch malfunction display may dis-
appear.)
No >> GO TO 3.
3. CHECK 2-4WD SHIFT SOLENOID VALVE AND 4WD SHIFT SWITCH CIRCUITS
Check 2-4WD shift solenoid valve and 4WD shift switch circuits.
OK or NG
OK >> GO TO 4.
NG >> Check, repair or replace faulty parts.
4. CHECK INPUT SIGNAL
Do you have CONSULT-II?
Ye s o r N o ?
Yes >> GO TO 5.
No >> GO TO 6.

TF-74
LINE PRESSURE SWITCH
Revision: August 20072004 QX56
LINE PRESSURE SWITCHPFP:00000
Diagnostic ProcedureEDS00189
1. CHECK MALFUNCTION
Is this malfunction detected only while driving in reverse?
Ye s o r N o
Yes >> Check A/T PNP switch “R” position.

Refer to AT-109, "DTC P0705 PARK/NEUTRAL POSITION SWITCH" .
No >> GO TO 2.
2. CHECK OTHER MALFUNCTIONS
Are other malfunctions also detected by self-diagnosis and CONSULT-II?
Refer to TF-27, "
Trouble Diagnosis without CONSULT-II" and TF-31, "Trouble Diagnosis with CONSULT-II" .
Ye s o r N o
Yes >> Check for other malfunctions.

(When other malfunctions are eliminated, line pressure switch malfunction display may disap-
pear.)
No >> GO TO 3.
3. CHECK INPUT SIGNAL
Do you have CONSULT-II?
Ye s o r N O
Yes >> GO TO 4.
No >> GO TO 5.
4. CHECK INPUT SIGNAL
With CONSULT-II
1. Select “ECU INPUT SIGNALS” in Data Monitor.
2. Put A/T selector lever in D.
3. Turn the 4WD shift switch to 4H and back to 2WD while reading
out ON/OFF status of "LINE PRES SW".
OK or NG
OK >> GO TO 6.
NG >> Check the following.

Continuity between transfer control unit and transfer
terminal cord assembly harness connector

Line pressure switch
Refer to TF-95, "
4WD SOLENOID VALVE, CLUTCH
PRESSURE SWITCH AND LINE PRESSURE
SWITCH" .
SMT790D
WDIA0087E

TF-98
TRANSFER CONTROL UNIT
Revision: August 20072004 QX56
TRANSFER CONTROL UNITPFP:33084
Removal and InstallationEDS00314
REMOVAL
1. Set transfer state as 2WD when 4WD shift switch is at 2WD, or as AUTO when 4WD shift switch is at
AUTO.
CAUTION:
When removing transfer control unit, transfer state must be at 2WD or AUTO.
2. Turn the ignition switch OFF and disconnect negative battery terminal.
3. Remove the glove box assembly. Refer to IP-14, "
Instrument Lower Cover RH and Glove Box" .
4. Disconnect the two transfer control unit connectors.
5. Remove the transfer control unit bolts.
6. Remove the transfer control unit.
INSTALLATION
Installation is in the reverse order of removal.

When installing the transfer control unit, tighten bolts to the specified torque.
CAUTION:

Do not connect harness connector to transfer control unit when 4WD shift switch is at 4LO.

After the installation, check perform self-diagnosis. Refer to TF-28, "SELF-DIAGNOSTIC PROCEDURE"
. If NG, adjust position between transfer assembly and transfer control unit.
BDIA0014E
Transfer control unit bolts : 5.1 N·m (0.52 kg-m, 45 in-lb)

REMOVAL AND INSTALLATION
TF-109
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REMOVAL AND INSTALLATIONPFP:00000
RemovalEDS0018V
1. Remove A/T undercover using power tools.
2. Remove center exhaust tube and muffler. Refer to EX-3, "
EXHAUST SYSTEM" .
3. Remove front and rear propeller shafts. Refer to PR-5, "
REMOVAL" (front) and PR-9, "REMOVAL"
(rear).
CAUTION:
Be careful not to damage spline, sleeve yoke and rear oil seal when removing the rear propeller
shaft
NOTE:
Insert a plug into rear oil seal after removing rear propeller shaft.
4. Remove A/T mount bolts. Refer to AT-255, "
TRANSMISSION ASSEMBLY" .
5. Position two suitable jacks under A/T and transfer assembly.
6. Remove crossmember. Refer to TF-109, "
REMOVAL AND INSTALLATION" .
WAR NIN G:
Support A/T and transfer assembly using two suitable jacks while removing crossmember.
7. Disconnect the ATP switch, neutral 4LO switch, wait detection switch, transfer motor and transfer control
device electrical connectors.
8. Remove breather hoses from the actuator, transfer rear case and transfer motor.
9. Remove the shift actuator from the extension housing.
10. Remove transfer to A/T bolts.
WAR NIN G:
Support transfer assembly with suitable jack while removing it.
11. Remove transfer assembly.
InstallationEDS0018W
1. Installation is in the reverse order of removal.
Bolt length : 45 mm (1.77 in)
Transfer bolt torque : 36 N·m (3.7 kg-m, 26 ft-lb)
SMT872C

CENTER CASE
TF-121
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8. Remove O-rings from each solenoid valve, switch and terminal body.
9. Place control valve with lower body facing up, remove two
mounting bolts, and then remove lower body and separator plate
from upper body.
CAUTION:
Be careful not to drop relief balls. Detach lower body care-
fully.
10. Make sure reverse balls, relief balls and relief springs, accumu-
lator pistons and valve springs are securely installed as shown,
and remove them.
11. Remove retainer plates.
12. Remove each plug (2), control valve (3) and spring (4) from the
upper body (5).
SDIA2125E
SDIA2126E
SDIA2127E
WDIA0284E

TF-142
CENTER CASE
Revision: August 20072004 QX56
CONTROL VALVE
1. Clean upper body, control valves and springs with cleaning agent, and dry with compressed air.
2. Dip control valves in ATF, and apply ATF to the valve-mounting area of upper body.
3. Install each control valve (3), spring (4) and plug (2) to upper
body (5), and install retainer plates (1) to hold them in place.
CAUTION:

To insert control valves into upper body, place upper
body on a level surface in order to prevent flaw or dam-
age.

Make sure each control valve is smoothly inserted.
4. Install reverse balls, relief balls and relief springs, accumulator
pistons and valve springs to upper body.
5. Install lower body and separator plate to upper body.
NOTE:
Do not reuse separator plates.
WDIA0284E
SDIA2127E
SDIA2126E
SDIA2125E

TF-152
ASSEMBLY
Revision: August 20072004 QX56
15. Install air breather into rear case.
16. Apply specified Anaerobic Liquid Gasket or equivalent to entire
rear case mounting surface of center case as shown. Refer to
GI-45, "
Recommended Chemical Products and Sealants" .
CAUTION:
Be careful not to allow Liquid Gasket to the stem bleeder
hole.
NOTE:
Remove all foreign materials such as water, oil, and grease from
center case and rear case mating surfaces.
17. Install rear case to center case, and tighten bolts to specified
torque.
18. Installation of the remaining components is in the reverse order of removal.
SDIA2206E
Center case bolts : 45 N·m 4.6 kg-m, 33 ft-lb)
SDIA2100E

FRONT WIPER AND WASHER SYSTEM
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Washer Tube Layout EKS007FK
Removal and Installation of Wiper and Washer Switch EKS007FL
REMOVAL
1. Remove steering column covers.
2. Remove wiper washer switch connector.
3. Pinch tabs at wiper and washer switch base and slide switch
away from steering column to remove.
INSTALLATION
Installation is in the reverse order of removal.
Removal and Installation of Washer Tank EKS007FM
REMOVAL
1. Remove side washer tank screw.
WKIA1923E
WKIA0071E
LKIA0411E

WW-32
FRONT WIPER AND WASHER SYSTEM
Revision: August 20072004 QX56
2. Remove front and rear washer motor connector, washer fluid
level sensor connector, and front and rear washer hoses.
3. Remove front washer tank screw, then remove washer tank.
INSTALLATION
CAUTION:
After installation, add water up to the upper level of the washer tank inlet, and check for water leaks.
Installation is in the reverse order of removal.
Removal and Installation of Washer Motor EKS007FN
1. Remove washer tank. Refer to WW-31, "Removal and Installation of Washer Tank" .
2. Pull out front and rear washer motor in the direction of the arrow
as shown, and remove the front and rear washer motor from the
washer tank.
CAUTION:
When installing front and rear washer motor, there should be no
packing twists, etc.
LKIA0412E
LKIA0413E
Washer tank installation screws: 5.5 N·m
(0.56 kg-m, 49 in-lb)
LKIA0414E