lock INFINITI QX56 2006 Factory Service Manual

EM-14Revision: November 2009
DRIVE BELTS
2006 QX56
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Make sure belt is securely installed around all pulleys.

Rotate the crankshaft pulley several turns clockwise to equalize belt tension between pulleys.

Make sure belt tension is within the allowable working range, using the indicator notch on the drive belt
auto tensioner. Refer to EM-13, "
Checking Drive Belts" .
Drive Belt Auto Tensioner and Idler PulleyEBS00REX
REMOVAL
1. Remove the air duct and resonator assembly. Refer to EM-15, "REMOVAL" .
2. Remove the drive belt. Refer to EM-13, "
REMOVAL" .
3. Remove the drive belt auto tensioner and idler pulley using power tool.
INSTALLATION
Installation is in the reverse order of removal.
WBIA0607E
1. Drive belt auto tensioner 2. Idler pulley

OIL PAN AND OIL STRAINEREM-25
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Revision: November 2009 2006 QX56
b. Insert Tool between the lower oil pan and the upper oil pan.
CAUTION:

Be careful not to damage the mating surface.

Do not insert a screwdriver, this will damage the mating
surfaces.
c. Slide (1) the Tool by tapping (2) its side with a hammer to remove the lower oil pan from the upper oil pan.
3. Remove the oil strainer from the oil pan (upper).
4. Remove the oil pan (upper) using the following steps.
a. Remove the oil pan (upper) bolts a shown.
b. Remove the oil pan (upper) from the cylinder block by prying it at the points shown, using suitable tool.
CAUTION:
Do not damage mating surface.
5. Remove the O-rings from the oil pump and front cover. NOTE:
Do not reuse O-rings.
INSPECTION AFTER REMOVAL
Clean the oil strainer. Tool number : KV10111100 (J-37228)
WBIA0566E
KBIA2467E
KBIA2468E
KBIA2469E

EM-38Revision: November 2009
TIMING CHAIN
2006 QX56
NOTE:

To remove timing chain and associated parts, start with those on the LH bank. The procedure for remov-
ing parts on the RH bank is omitted because it is the same as that for removal on the LH bank.

To install timing chain and associated parts, start with those on the RH bank. The procedure for installing
parts on the LH bank is omitted because it is the same as that for installation on the RH bank.
REMOVAL
1. Remove the engine assembly from the vehicle. Refer to EM-74, "REMOVAL" .
2. Remove the following components and related parts:

Drive belt auto tensioner and idler pulley. Refer to EM-13, "REMOVAL" .

Thermostat housing and water hose. Refer toCO-21, "Removal of Thermostat Housing, Water Outlet
and Heater Pipe" .

Power steering oil pump bracket. Refer to PS-21, "REMOVAL" .

Oil pan (lower), (upper) and oil strainer. Refer to EM-24, "REMOVAL" .

Ignition coil. Refer to EM-28, "REMOVAL" .

Rocker cover. Refer to EM-35, "REMOVAL" .
3. Remove the chain case cover RH bank (A) and chain case cover LH bank (B) as follows:
a. Loosen and remove the bolts as shown.
b. Cut the liquid gasket and remove the covers using Tool.
CAUTION:
Do not damage mating surfaces.
4. Obtain compression TDC of No. 1 cylinder as follows:
a. Turn the crankshaft pulley clockwise to align the TDC identifica- tion notch (without paint mark) with the timing indicator on the
front cover.
1. Camshaft sprocket LH bank EXH 2. Camshaft sprocket LH bank INT 3. Camshaft sprocket RH bank INT
4. Camshaft sprocket RH bank EXH 5. Front cover 6. Chain case cover RH bank
7. Chain case cover LH bank 8. Crankshaft pulley bolt 9. Crankshaft pulley
10. Chain tensioner cover 11. Front oil seal 12. Oil pump drive spacer
13. Oil pump assembly 14. Crankshaft sprocket 15. Bracket
16. O-ring 17. Timing chain tension guide RH bank 18. Timing chain slack guide RH bank
19. Timing chain RH bank 20. Timing chain LH bank 21. Chain tensioner RH bank
22. Timing chain slack guide LH bank 23. Timing chain tension guide LH bank 24. Chain tensioner LH bank
Tool number : KV10111100 (J-37228)
WBIA0698E
KBIA2476E

EM-42Revision: November 2009
TIMING CHAIN
2006 QX56
1. Make sure the crankshaft key and RH bank camshaft dowel pinand LH bank camshaft dowel pin are facing in the direction
shown.
2. Install the camshaft sprockets.

Install the intake camshaft sprocket and exhaust camshaft
sprockets by selectively using the groove of the dowel pin
according to the bank. (Common part used for both banks.)

Lock the hexagonal part of the camshaft in the same way as
for removal, and tighten the bolts.

A = I: Intake

B = E: Exhaust
3. Install the crankshaft sprockets for both banks.

Install LH bank crankshaft sprocket (B) and RH bank crank-
shaft sprocket (C) so that their flange side (A) (the larger
diameter side without teeth) faces in the direction shown.
NOTE:
The same parts are used but facing directions are different.
4. Install the timing chains and associated parts.

Align the alignment mark on each sprocket and the timing chain for installation.
CAUTION:

Before installing timing chain tensioner, it is possible to change the position of alignment
mark on timing chain and each sprocket. After the alignment marks are aligned, keep them
aligned by holding them by hand.

Install the slack guides and tension guides onto the correct side by checking the identification mark on
the surface.

Install the timing chain tensioner with the plunger locked in with the stopper pin.
CAUTION:

Before and after the installation of the timing chain tensioner, make sure that the alignment
mark on the timing chain is not out of alignment.

After installing the timing chain tensioner, remove the stopper pin to release the tensioner.
Make sure the tensioner is released.

To avoid chain-link skipping of the timing chain, do not move crankshaft or camshafts until
the front cover is installed.
5. In the same way as for the RH bank, install the timing chain and associated parts on the LH bank.
6. Install the oil pump.
SBIA0356E
WBIA0700E
WBIA0701E

TIMING CHAINEM-43
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7. Install the oil pump drive spacer as follows:

Install so that the front mark on the front edge of the oil pump
drive spacer faces the front of the engine.

Insert the oil pump drive spacer according to the directions of
the crankshaft key and the two flat surfaces of the oil pump
inner rotor.

If the positional relationship does not allow the insertion,
rotate the oil pump inner rotor to allow the oil pump drive
spacer to be inserted.
8. Install the front oil seal using suitable tool. CAUTION:
Do not scratch or make burrs on the circumference of the
oil seal.
9. Install the chain tensioner cover.

Apply liquid gasket as shown.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-46, "
Recommended Chemical Products and Sealants"
.
10. Install the front cover as follows:
a. Install a new O-ring on the cylinder block.
KBIA2490E
PBIC0059E
KBIA2547E
KBIA2516E

EM-44Revision: November 2009
TIMING CHAIN
2006 QX56
b. Apply liquid gasket as shown.Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-46, "
Recommended Chemical Products and Sealants".
c. Check again that the timing alignment marks on the timing chain and on each sprocket are aligned. Then install the front cover.
d. Install the bolts in the numerical order shown.
e. After tightening, re-tighten to the specified torque. CAUTION:
Be sure to wipe off any excessive liquid gasket leaking onto
surface mating with oil pan.
11. Install the timing chain case cover RH bank (A) and timing chain case cover LH bank (B) as follows:

*: Cross mark (c) that can not be seen after assembly
a. Apply liquid gasket (a) as shown. Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-46, "
Recommended Chemical Products and Sealants".
CAUTION:
The start and end of the application of the liquid gasket
should be crossed at a position that cannot be seen after
attaching the chain case cover.
b. Install the bolts in the numerical order shown.
12. Install the crankshaft pulley.

Install the key of the crankshaft.

Insert the pulley by lightly tapping it.
CAUTION:
Do not tap pulley on the side surface where the belt is installed (outer circumference).
13. Tighten the crankshaft pulley bolt.

Lock the crankshaft using suitable tool, then tighten the bolt.

Perform the following steps for angular tightening:
KBIA2517E
M6 × 50 mm (1.97 in) : No. 1, 20, 25, 26, 27
M6 × 80 mm (3.15 in) : No. 4, 5, 7
M6 × 20 mm (0.79 in) : Except the above
KBIA2478E
D : 2.6 - 3.6 mm (0.102 - 0.142 in) dia.
WBIA0702E
WBIA0703E

TIMING CHAINEM-45
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Revision: November 2009 2006 QX56
a. Apply engine oil onto the threaded parts of the bolt and seating area.
b. Select the one most visible notch of the four on the bolt flange.
Corresponding to the selected notch, put a alignment mark
(such as paint) on the crankshaft pulley.
14. Rotate the crankshaft pulley in normal direction (clockwise when viewed from engine front) to check for parts interference.
15. Installation of the remaining components is in the reverse of order of removal.Crankshaft pulley bolt torque
Step 1 : 93.1 N·m (9.5 kg-m, 69 ft-lb)
Step 2 : additional 90
° (angle tightening)
KBIA2519E

EM-46Revision: November 2009
CAMSHAFT
2006 QX56
CAMSHAFTPFP:13001
Removal and InstallationEBS00RF8
* Refer to GI-46, "Recommended Chemical Products and Sealants" .
REMOVAL
1. Remove the RH bank and LH bank rocker covers. Refer to EM-35, "Removal and Installation" .
2. Obtain compression TDC of No. 1 cylinder as follows:
a. Turn the crankshaft pulley clockwise to align the TDC identifica- tion notch (without paint mark) with the timing indicator on the
front cover.
1. Cylinder head (RH bank) 2. Camshaft bracket (No. 2, 3, 4, 5) 3. Valve lifter
4. Camshaft bracket (No. 1) 5. Seal washer6. Camshaft (RH bank EXH)
7. Camshaft (RH bank INT) 8. Camshaft (LH bank INT)9. Camshaft (LH bank EXH)
10. Camshaft sprocket (RH bank EXH) 11. Camshaft sprocket (RH bank INT) 12. Camshaft sprocket (LH bank INT)
13. Camshaft sprocket (LH bank EXH) 14. Camshaft position sensor (PHASE) 15. O-ring
16. Cylinder head (LH bank)
WBIA0469E
KBIA2476E

EM-50Revision: November 2009
CAMSHAFT
2006 QX56
INSPECTION AFTER REMOVAL
Camshaft Runout
1. Put V block on precise flat work bench, and support No. 1 andNo. 5 journals of the camshaft.
2. Set dial indicator vertically to No. 3 journal.
3. Turn the camshaft to one direction, and measure the camshaft runout on dial indicator (total indicator reading).

If measurement exceeds specification, replace the camshaft.
Camshaft Cam Height

Measure the camshaft cam height.

If measurement is not within the specifications, replace the cam-
shaft.
Camshaft Journal Clearance
Camshaft Journal Diameter

Measure the diameter of the camshaft journal.
Camshaft Bracket Inner Diameter

Tighten the camshaft bracket bolt to the specified torque.

Measure the inner diameter of the camshaft bracket.
Calculation of Camshaft Journal Clearance
(Journal clearance) = (camshaft bracket inner diameter) – (camshaft
journal diameter)

If measurement is not within specification, replace either or both
camshaft and cylinder head.
NOTE:
The inner diameter of the camshaft bracket is manufactured together with the cylinder head. Replace the
whole cylinder head as an assembly. Camshaft runout : Less than 0.02 mm (0.0008 in)
EMK0641D
Standard cam height
(intake & exhaust)
: 44.465 - 44.655 mm
(1.7506 - 1.7581 in)
Cam wear limit
(intake & exhaust) : 0.02 mm (0.0008 in)
PBIC0039E
Standard diameter : 25.953 - 25.970 mm
(1.0218 - 1.0224 in)
PBIC0040E
Standard : 26.000 - 26.021 mm (1.0236 - 1.0244 in)
Standard : 0.030 - 0.068 mm (0.0012 - 0.0027 in)
PBIC1645E

CAMSHAFTEM-55
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Revision: November 2009 2006 QX56
5. Install the camshaft sprockets using the following procedure:

A: LH bank shown
a. Install the camshaft sprockets aligning them with the matching marks painted (B) on the timing chain (C) when removed. Align
the camshaft sprocket key groove with the dowel pin on the
camshaft front edge at the same time. Then temporarily tighten
camshaft sprocket bolts.

Install the intake and exhaust side camshaft sprockets by
selectively using the groove of the dowel pin according to the
bank. (Common part used for both banks.)

A: Intake (I)

B: Exhaust (E)

R: for RH bank

L: for LH bank
b. Lock the hexagonal part of the camshaft in the same way as for removal, and tighten the camshaft sprocket bolts.
c. Check again that the timing alignment mark on the timing chain and on each sprocket are aligned.
6. Install the chain tensioner using the following procedure: NOTE:
LH is shown.
a. Install the chain tensioner.

Compress the plunger and hold it using a stopper pin when
installing.

Loosen the slack guide side timing chain by rotating the cam-
shaft hexagonal part if mounting space is small.
b. Remove the stopper pin and release the plunger, and then apply tension to the timing chain.
c. Install the RH bank timing chain tensioner cover onto the front cover.

Apply liquid gasket as shown.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-46, "
Recommended Chemical Products and Sealants"
.
7. Check and adjust valve clearances. Refer to EM-55, "
Va l v e
Clearance" .
8. Installation of the remaining components is in the reverse order of removal.
Va l v e C l e a r a n c eEBS00RF9
INSPECTION
NOTE:
Perform the following inspection after removal, installation or replacement of camshaft or valve-related parts,
or if there are unusual engine conditions due to changes in valve clearance over time (starting, idling, and/or
noise).
WBIA0712E
WBIA0700E
Chain tensioner bolts : 6.9 N·m (0.70 kg-m, 61 in-lb)
Tensioner cover bolts : 9.0 N·m (0.92 kg-m, 80 in-lb)KBIA2479E
KBIA2547E