air filter INFINITI QX56 2006 Factory Owner's Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2006, Model line: QX56, Model: INFINITI QX56 2006Pages: 3383, PDF Size: 51.76 MB
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MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION
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PRECAUTIONS .....................................................
..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tool .................................... ..... 4
GENERAL MAINTENANCE .................................. ..... 5
General Maintenance .......................................... ..... 5
PERIODIC MAINTENANCE .................................. ..... 7
Introduction of Periodic Maintenance .................. ..... 7
Maintenance For Off-road Driving (4WD only) .... ..... 7
Schedule 1 .......................................................... ..... 7
EMISSION CONTROL SYSTEM MAINTE-
NANCE ............................................................. ..... 7
CHASSIS AND BODY MAINTENANCE .......... ..... 8
Schedule 2 .......................................................... ..... 9
EMISSION CONTROL SYSTEM MAINTE-
NANCE ............................................................. ..... 9
CHASSIS AND BODY MAINTENANCE .......... ... 10
RECOMMENDED FLUIDS AND LUBRICANTS ... ....11
Fluids and Lubricants .......................................... .... 11
SAE Viscosity Number ........................................ ... 12
GASOLINE ENGINE OIL ................................. ... 12
ANTI-FREEZE COOLANT MIXTURE RATIO .. ... 12
ENGINE MAINTENANCE ...................................... ... 13
Checking Drive Belts ........................................... ... 13
DRIVE BELT TENSION ................................... ... 13
Changing Engine Coolant ................................... ... 13
DRAINING ENGINE COOLANT ...................... ... 13
REFILLING ENGINE COOLANT ..................... ... 14
FLUSHING COOLING SYSTEM ...................... ... 15
Checking Fuel Lines ............................................ ... 16
Changing Fuel Filter ............................................ ... 16
Changing Engine Air Cleaner Filter ..................... ... 16
VISCOUS PAPER TYPE .................................. ... 16
Changing Engine Oil ........................................... ... 17
Changing Oil Filter .............................................. ... 17
REMOVAL ........................................................ ... 17
INSTALLATION ................................................ ... 17INSPECTION AFTER INSTALLATION .............
... 18
Changing Spark Plugs ......................................... ... 18
REMOVAL ........................................................ ... 19
INSPECTION AFTER REMOVAL .................... ... 19
INSTALLATION ................................................ ... 19
Checking EVAP Vapor Lines ............................... ... 20
CHASSIS AND BODY MAINTENANCE ................ ... 21
Changing In-cabin Microfilter ............................... ... 21
Checking Exhaust System ................................... ... 22
Checking Automatic Transmission Fluid (ATF) .... ... 22
Changing Automatic Transmission Fluid (ATF) ... ... 24
Changing Transfer Fluid ...................................... ... 24
DRAINING ........................................................ ... 24
FILLING ............................................................ ... 25
Checking Transfer Fluid ...................................... ... 25
FLUID LEAKAGE AND FLUID LEVEL ............. ... 25
Checking Propeller Shaft ..................................... ... 25
Checking Final Drive Oil ...................................... ... 25
Changing Final Drive Oil ...................................... ... 26
Balancing Wheels ................................................ ... 26
REMOVAL ........................................................ ... 26
WHEEL BALANCE ADJUSTMENT .................. ... 26
Tire Rotation ........................................................ ... 28
Checking Brake Fluid Level and Leaks ............... ... 28
Checking Brake Lines and Cables ...................... ... 28
Checking Disc Brake ........................................... ... 28
ROTOR ............................................................. ... 28
CALIPER .......................................................... ... 29
PAD .................................................................. ... 29
Checking Steering Gear and Linkage .................. ... 29
STEERING GEAR ............................................... 29
STEERING LINKAGE ......................................... 29
Checking Power Steering Fluid and Lines ........... ... 29
CHECKING FLUID LEVEL ............................... ... 29
CHECKING LINES ........................................... ... 30
Checking Axle and Suspension Parts ................. ... 30
FRONT AND REAR AXLE AND SUSPENSION
PARTS .............................................................. ... 30
DRIVE SHAFT .................................................. ... 30
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PERIODIC MAINTENANCEMA-7
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PERIODIC MAINTENANCEPFP:00026
Introduction of Periodic MaintenanceELS001BJ
Two different maintenance schedules are provided, and should be used, depending upon the conditions in
which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic
maintenance at the same mileage or time intervals, whichever comes first.
Maintenance For Off-road Driving (4WD only)ELS001BK
After driving the vehicle off-road through sand, mud, or water; more frequent maintenance may be required for
the following items:
Brake pads and rotors
Brake lines and hoses
Rear final drive oil, transmission fluid, and transfer fluid
Steering linkage
Drive shafts
Engine air cleaner filter
In-cabin microfilters
Schedule 1ELS001BL
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
Schedule 1
Follow Periodic Maintenance Schedule 1 if your driving habits frequently includes
one or more of the following driving conditions:
Repeated short trips of less than 5 miles (8 km).
Repeated short trips of less than 10 miles (16 km) with outside temperatures
remaining below freezing.
Operating in hot weather in stop-and-go
“rush hour ” traffic.
Extensive idling and/or low speed driving for long distances, such as police,
taxi or door-to-door delivery use.
Driving in dusty conditions.
Driving on rough, muddy, or salt spread roads.
Towing a trailer or using a car-top carrier. Emission Control Sys-
tem Maintenance
MA-7
Chassis and Body
MaintenanceMA-8
Schedule 2Follow Periodic Maintenance Schedule 2 if none of the driving conditions shown
in Schedule 1 apply to the driving habits.
Emission Control Sys-
tem MaintenanceMA-7Chassis and Body
MaintenanceMA-8
MAINTENANCE OPERATION
MAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title
Perform at number of miles, kilo-
meters or months, whichever
comes first. Miles x 1,000
(km x 1,000)
Months 3.75
(6)
3 7.50
(12)
6 11 . 2 5
(18)
9 15
(24)
12 18.75
(30)
15 22.5
(36)
18 26.25
(42)
21 30
(48)
24
Drive belts NOTE (1) MA-13
Air cleaner filterNOTE (2) [R]MA-16
EVAP vapor lines I*MA-20
Fuel lines I*MA-16
Fuel filter NOTE (3) —
Engine coolant NOTE (4) MA-13
Engine oilR R R R R R R R MA-17
Engine oil filterR R R R R R R R MA-17
Spark plugs (double PLATINUM-
TIPPED type)Replace every 105,000 miles (169,000 km).
MA-18
Intake and exhaust valve clear-
ance*NOTE (5)
EM-105
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MA-8
PERIODIC MAINTENANCE
Revision: November 20092006 QX56
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace drive belts if da maged.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, go to the FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “ *” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and inter vals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate. [ ]: At the mileage intervals only.
MAINTENANCE OPERATION
MAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title
Perform at number of miles, kilo-
meters or months, whichever
comes first. Miles x 1,000
(km x 1,000) Months 33.75
(54)27 37.5
(60) 30 41.25
(66)33 45
(72) 36 48.75
(78)39 52.5
(84) 42 56.25
(90)45 60
(96) 48
Drive belts NOTE (1) I*MA-13
Air cleaner filter NOTE (2) [R]MA-16
EVAP vapor lines I*MA-20
Fuel lines I*MA-16
Fuel filter NOTE (3) —
Engine coolant NOTE (4) R*MA-13
Engine oil R R R R R R R R MA-17
Engine oil filterR R R R R R R R MA-17
Spark plugs (double PLATINUM-
TIPPED type)Replace every 105,000 miles (169,000 km).
MA-18
Intake and exhaust valve clear-
ance*NOTE (5)
EM-105
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section- Page
or
- Content Title
Perform at number of miles, kilometers or
months, whichever comes first. Miles x
1,000(km x
1,000)
Months 3.75
(6)
3 7.5
(12)
6 11 . 2 5
(18)
9 15
(24)
12 18.75
(30)
15 22.5
(36)
18 26.25
(42)
21 30
(48)
24
Brake lines and cables IIMA-28
Brake pads and rotors II IIMA-28
Automatic transmission fluid NOTE (1)IIMA-22
Transfer fluid and front final drive oil NOTE (1)IIMA-25,
MA-25
Rear final drive oil NOTE (1)IIMA-25,
MA-25
Steering gear and linkage, axle and suspen-
sion parts IIII
MA-29,
MA-30
Tire Rotation NOTE (2) MA-28
Drive shaft boots and propeller shaft (4WD)II IIMA-25
Exhaust system II IIMA-22
In-cabin microfilter RRMA-21
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PERIODIC MAINTENANCEMA-9
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(1) If towing a trailer, or using a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every 30,000 miles
(48,000 km) or 24 months.
(2) Refer to “ Tire rotation” under the “General maintenance ” heading earlier in this section.
Schedule 2ELS001BM
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace drive belts if da maged.
(2) Maintenance-free item. For service procedures, go to FL section.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “* ” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and inter vals are
required. MAINTENANCE OPERATION
MAINTENANCE INTERVAL
Reference
Section- Page or
- Content Title
Perform at number of miles, kilometers or
months, whichever comes first. Miles x
1,000(km x
1,000)
Months 33.75
(54)27 37.5
(60) 30 41.25
(66)33 45
(72) 36 48.75
(78)39 52.5
(84) 42 56.25
(90)45 60
(96) 48
Brake lines and cables IIMA-28
Brake pads and rotors IIIIMA-28
Automatic transmission fluid NOTE (1)IIMA-22
Transfer fluid and front final drive oil NOTE (1)IIMA-25,
MA-25
Rear final drive oil NOTE (1)IIMA-25,
MA-25
Steering gear and linkage, axle and suspen-
sion parts IIIIMA-29,
MA-30
Tire Rotation NOTE (2) MA-28
Drive shaft boots and propeller shaft (4WD)IIIIMA-25
Exhaust system IIIIMA-22
In-cabin microfilter RRMA-21
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section - Page
or - Content Title
Perform at number of miles, kilome-
ters or months, whichever comes first. Miles x 1,000
(km x 1,000)
Months 7.5
(12)
6 15
(24)
12 22.5
(36)
18 30
(48)
24 37.5
(60)
30 45
(72)
36 52.5
(84)
42 60
(96)
48
Drive belts NOTE (1) I*MA-13
Air cleaner filter [R][R]MA-16
EVAP vapor lines I*I*MA-20
Fuel lines I*I*MA-16
Fuel filter NOTE (2) —
Engine coolant NOTE (3) R*MA-13
Engine oil R R R R R R R R MA-17
Engine oil filterR R R R R R R R MA-17
Spark plugs (PLATINUM-TIPPED
type) Replace every 105,000 miles (169,000 km).
MA-18
Intake and exhaust valve clearance* NOTE (4) EM-105
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RECOMMENDED FLUIDS AND LUBRICANTSMA-11
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RECOMMENDED FLUIDS AND LUBRICANTSPFP:00000
Fluids and LubricantsELS001BN
*1: For further details, refer to MA-12, "SAE Viscosity Number" .
*2: Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and automatic
transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new vehicle limited warr anty.
*3: For Canada, NISSAN Automatic Transmission Fluid (ATF), DEXRON
TM III or MERCONTM or equivalent ATF may also be used.
*4: Available in mainland U.S.A. through your NISSAN dealer.
*5: For further details, see “Air conditioner specification label ”.
*6: For hot climates, viscosity SAE 90 is suitable for ambient temperatures above 0 ° C (32° F).
*7: DEXRON
TM III, MERCONTM or equivalent may also be used. Outside the continental United States and Alaska contact a NISSAN
dealership for more information regarding suitable fluids, including recommended brand(s) of DEXRONTM III or MERCONTM Automatic
Transmission Fluid.
*8: For improved vehicle performance, NISSAN recommends the use of unleaded premium gasoline with an octane rating of at least 91
AKI (RON 96). For further details, refer to GI-5, "
Precautions for Fuel (Unleaded Premium Gasoline Required)" .
*9: See your INFINITI dealer for service for synthetic oil. Description
Capacity (Approximate)
Recommended Fluids/Lubricants
Metric US measure Imp measure
Fuel 105.8 28 gal 23 1/4 gal Unleaded gasoline with octane rating of
at least 87 AKI (RON 91) *8
Engine oil
Drain and refill With oil filter
change
6.2
6 1/2 qt 5 1/2 qt
API Certification Mark *1
API grade SG, Energy Conserving II or
API grade SH, SJ or SL *1
ILSAC grade GF-II and GF-III *1
Without oil filter
change
5.9
6 1/4 qt 5 1/4 qt
Dry engine (engine overhaul) 7.6 8 qt
6 3/4 qt
Cooling system With reservoir
at MAX level
14.4
3 3/4 gal 3 1/8 gal Genuine NISSAN Long Life Anti-freeze
coolant or equivalent
Automatic transmission fluid (ATF) 10.6 11 1/4 qt 9 3/8 qt Genuine NISSAN Matic J ATF *2
Rear final drive oil 1.75 3 3/4 pt 3 1/8 pt API GL-5 Synthetic 75W-90 Gear Oil
(Part No. 999MP-DF200p) or equivalent
*9
Transfer fluid 3.0 3 1/8 qt 2 5/8 qt Genuine NISSAN Matic D ATF (Conti-
nental U.S and Alaska) or Canada NIS-
SAN Automatic Transmission Fluid *7
Front final drive oil 1.6 3 3/8 pt 2 7/8 pt API GL-5 Viscosity SAE 80W-90 *6
Power steering fluid (PSF) 1.0 2 1/8 pt 1 3/4 pt Genuine NISSAN PSF or equivalent *3
Brake fluid ——— Genuine NISSAN Super Heavy Duty
Brake Fluid or equivalent,
DOT 3 (US FMVSS No. 116) *4
Brake grease ——— PBC (poly butyl cuprysil) grease or
equivalent
Multi-purpose grease ——— NLGI No. 2 (lithium soap base)
Windshield washer fluid 4.5 1 1/4 gal 1 gal Genuine NISSAN Windshield Washer
Concentrate Cleaner & Anti-freeze or
equivalent
Air conditioning system refrigerant 1.08 ± 0.05 kg 2.38 ± 0.11 lb 2.38 ± 0.11 lb HFC-134a (R-134a) *5
Air conditioning system oil 290 m9.8 fl oz 10.2 fl oz NISSAN A/C System Oil Type S or
equivalent *5
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MA-16
ENGINE MAINTENANCE
Revision: November 20092006 QX56
3. Run the engine until it reaches normal operating temperature.
4. Press the engine accelerator two or three times under no-load.
5. Stop the engine and wait until it cools down.
6. Drain the water from the engine cooling system. Refer to MA-13, "
DRAINING ENGINE COOLANT" .
7. Repeat steps 2 through 6 until clear water begins to drain from the radiator.
Checking Fuel LinesELS001PI
Inspect the fuel lines and fuel tank for improper mounting, leaks,
cracks, damage, loose connections, chafing, or deterioration.
As necessary, repair or replace any faulty parts.
Changing Fuel FilterELS001PJ
The fuel filter is part of the fuel level sensor unit, fuel filter and fuel pump assembly. Refer to FL-6, "FUEL
LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
WARNING:
Before replacing the fuel filter, release the fuel pressure from the fuel system. Refer to EC-80, "
FUEL
PRESSURE RELEASE" .
Changing Engine Air Cleaner FilterELS001PK
VISCOUS PAPER TYPE
NOTE:
The viscous paper type filter does not need cleaning between replacement intervals.
Replace the air filter as necessary for required maintenance.
1. Remove the air duct and resonator assembly.
2. Disconnect the harness connector, then remove the air cleaner case (upper).
3. Remove the air cleaner filter from the air cleaner case (lower).
4. Install the new air cleaner filter in the air cleaner case (lower).
SMA803A
1. Air cleaner case (upper) 2. Air cleaner filter3. Air cleaner case (lower)
4. Air duct and resonator assembly
WBIA0465E
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ENGINE MAINTENANCEMA-17
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5. Install the air cleaner case (upper) and connect the harness connector.
6. Install the air duct and resonator assembly (inlet).
Changing Engine OilELS001PL
WARNING:
Be careful not to burn yourself, as the engine and engine oil are hot.
Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, and check for any oil leaks.
2. Stop the engine and wait for at least 10 minutes.
3. Remove the oil drain plug and oil filler cap to drain the old oil.
4. Install a new washer on the oil drain plug, then install the oil drain plug in the oil pan.
CAUTION:
Clean the drain plug and install with a new washer.
5. Refill the engine with new specified engine oil.
CAUTION:
The refill capacity depends on the oil temperature and drain time. Use the “Refill oil capacity” val-
ues as a reference and check the oil level using the dipstick when filling the engine with oil.
6. Warm up the engine and check the area around the drain plug and oil filter for any oil leaks.
7. Stop the engine and wait for more than 10 minutes.
8. Check the oil level using the dipstick as shown. Add oil as nec- essary and install the oil filler cap.
CAUTION:
Do not overfill the engine with oil.
Changing Oil FilterELS001PM
REMOVAL
1. Remove the engine front undercover using power tool.
2. Remove the oil filter using Tool as shown.
CAUTION:
The oil filter is equipped with a pressure relief valve.
Use Genuine NISSAN oil filter or equivalent.
Be careful not to get burned when the engine and engine
oil are hot.
When removing, prepare a shop cloth to absorb any
engine oil leaks or spills.
Do not allow engine oil to adhere to the drive belts.
Completely wipe off any engine oil that adheres to the engine and the vehicle.
INSTALLATION
1. Remove foreign materials adhering to the oil filter seal mating surface. Oil drain plug : Refer to EM-78, "
CYLINDER BLOCK" .
Oil grade and viscosity : Refer to MA-11, "
Fluids and Lubricants" .
Oil capacity : Refer to MA-11, "
Fluids and Lubricants" .
SMA954C
Tool number : KV10115801 (J-38956)
WBIA0388E
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CHASSIS AND BODY MAINTENANCEMA-21
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CHASSIS AND BODY MAINTENANCEPFP:00100
Changing In-cabin MicrofilterELS001PP
1. Remove the two lower glove box hinge pins to remove the glove
box from the instrument panel and let it hang from the cord.
2. Remove the screw and remove the in-cabin microfilter cover.
3. Remove the in-cabin microfilters from the front heater and cool- ing unit assembly housing.
4. Insert the first new in-cabin microfilter into the front heater and cooling unit assembly housing and slide it over to the right.
Insert the second new in-cabin microfilter into the front heater
and cooling unit assembly housing.
NOTE:
The in-cabin microfilters are marked with air flow arrows. The
end of the microfilter with the arrow should face the rear of the
vehicle. The arrows should point downward.
5. Install the in-cabin microfilter cover.
WLIA0027E
LJIA0134E
LJIA0148E
LJIA0134E
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4WD Warning Lamp Does Not Turn ON .............
. 121
SYMPTOM: ...................................................... . 121
DIAGNOSTIC PROCEDURE ........................... . 121
4WD Shift Indicator Lamp or 4LO Indicator Lamp
Does Not Change ................................................ . 123
SYMPTOM: ...................................................... . 123
DIAGNOSTIC PROCEDURE ........................... . 124
ATP Warning Lamp Turns ON ............................. . 125
SYMPTOM: ...................................................... . 125
DIAGNOSTIC PROCEDURE ........................... . 125
4LO Indicator Lamp Repeats Flashing ................ . 127
SYMPTOM: ...................................................... . 127
DIAGNOSTIC PROCEDURE ........................... . 127
4WD Warning Lamp Flashes Rapidly ................. . 128
SYMPTOM: ...................................................... . 128
DIAGNOSTIC PROCEDURE ........................... . 128
4WD Warning Lamp Flashes Slowly ................... . 129
SYMPTOM: ...................................................... . 129
DIAGNOSTIC PROCEDURE ........................... . 129
Heavy Tight-corner Braking Symptom Occurs .... . 130
SYMPTOM: ...................................................... . 130
DIAGNOSTIC PROCEDURE ........................... . 130
4WD System Does Not Operate ......................... . 131
SYMPTOM: ...................................................... . 131
DIAGNOSTIC PROCEDURE ........................... . 131
TRANSFER CONTROL UNIT ................................ . 132
Removal and Installation ..................................... . 132
REMOVAL ........................................................ . 132
INSTALLATION ................................................ . 132
FRONT OIL SEAL ................................................. . 133
Removal and Installation ..................................... . 133
REMOVAL ........................................................ . 133
INSTALLATION ................................................ . 134
REAR OIL SEAL ................................................... . 135
Removal and Installation ..................................... . 135
REMOVAL ........................................................ . 135
INSTALLATION ................................................ . 135SIDE OIL SEAL ......................................................
.137
Removal and Installation ..................................... .137
REMOVAL ........................................................ .137
INSTALLATION ................................................ .137
TRANSFER CONTROL DEVICE ........................... .138
Removal and Installation ..................................... .138
AIR BREATHER HOSE ......................................... .139
Removal and Installation ..................................... .139
TRANSFER MOTOR .............................................. .142
Removal and Installation ..................................... .142
REMOVAL ........................................................ .142
INSTALLATION ................................................ .142
TRANSFER OIL FILTER ........................................ .143
Removal and Installation ..................................... .143
REMOVAL ........................................................ .143
INSTALLATION ................................................ .143
TRANSFER ASSEMBLY ....................................... .145
Removal and Installation ..................................... .145
REMOVAL ........................................................ .145
INSTALLATION ................................................ .145
Disassembly and Assembly ................................. .146
COMPONENTS ................................................ .146
DISASSEMBLY ................................................ .148
INSPECTION AFTER DISASSEMBLY ............. .163
ASSEMBLY ...................................................... .167
SERVICE DATA AND SPECIFICATIONS (SDS) ... .183
General Specifications ......................................... .183
Inspection and Adjustment .................................. .183
CLEARANCE BETWEEN INNER GEAR AND
OUTER GEAR .................................................. .183
CLUTCH ........................................................... .183
PINION GEAR END PLAY ............................... .183
CLEARANCE BETWEEN SHIFT FORK AND
SLEEVE ........................................................... .183
SELECTIVE PARTS ......................................... .183
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TRANSFER ASSEMBLYTF-147
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49. 2-4 fork50. Shift fork spring 51. Fork guide
52. Retainer pin 53. Shift rod
1. Dust cover 2. Rear oil seal 3. Rear case
4. Breather tube 5. Seal ring 6. Main oil pump cover
7. Inner gear 8. Outer gear 9. Main oil pump housing
10. D-ring 11. D-ring 12. Clutch piston
13. Thrust needle bearing race 14. Oil strainer 15. O-ring
16. Snap ring 17. Control valve assembly 18. Lip seal (large 5 pieces)
19. Lip seal (small 2 pieces) 20. Gasket 21. Filler plug
22. Oil filter stud 23. O-ring 24. Oil filter
25 ATP switch 26. Neutral-4LO switch 27. Oil pressure check plug
28. Harness bracket 29. Air breather hose clamp 30. Stem bleeder
31. Harness bracket 32. Center case 33. Mainshaft rear bearing
34. C-ring 35. Washer holder 36. Snap ring
37. Sub oil pump housing 38. Outer gear 39. Inner gear
WDIA0302E