service indicator INFINITI QX56 2006 Factory Owner's Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2006, Model line: QX56, Model: INFINITI QX56 2006Pages: 3383, PDF Size: 51.76 MB
Page 2243 of 3383
IDX-2
ALPHABETICAL INDEX
Numerics
2-4WD shift solenoid valve ..... TF-94
, TF-154, TF-167
4WD - Wiring diagram ....................................... TF-24
4WD shift switch ................................................ TF-66
4WD solenoid valve ................ TF-90, TF-154, TF-167
4WD system description .................................... TF-15
4WD system diagram ........................................ TF-19
A
A/C air flow ...................................................... ATC-30
A/C compressor clutch removal and installation .. ATC-
176
A/C compressor mounting ............................. ATC-175
A/C compressor precaution ............................. ATC-11
A/C compressor special service tool ................ ATC-14
A/C control operation (auto A/C) ...................... ATC-27
A/C diagnostic work flow (auto A/C) .............. ATC-130
A/C evaporator ............................................... ATC-184
A/C HFC134a (R134a) system identification ..... ATC-6
A/C HFC134a (R134a) system precaution ........ ATC-5
A/C HFC134a (R134a) system service procedure ATC-
171
A/C HFC134a (R134a) system service tools ... ATC-14
A/C HFC134a system service equipment precaution ...
ATC-11
A/C lubricant (R134a) ...................................... ATC-22
A/C lubrication oil ............................................. ATC-22
A/C operational check ....................... ATC-58, ATC-60
A/C self-diagnoses (auto A/C) ........ ATC-56, ATC-130
A/C service data specification ........................ ATC-191
A/C trouble diagnoses (auto A/C) .................... ATC-34
A/C, A - Wiring diagram ................................... ATC-44
A/T fluid checking ...................... AT-12, AT-51, MA-22
A/T fluid cooler cleaning .................................... AT-14
A/T fluid replacement ............................. AT-12, MA-24
A/T fluid temperature sensor ........................... AT-127
A/T IND - Wiring diagram .................................... DI-41
A/T indicator ........................................................ DI-41
A/T shift lock system ........................................ AT-221
A/T trouble diagnoses ........................................ AT-42
ABS - Wiring diagram ..................................... BRC-16
ABS (anti-lock brake system) ........................... BRC-7
Accelerator control system ............................... ACC-3
Accelerator pedal position (APP) sensor . EC-547, EC-
553, EC-567
Accelerator pedal released position learning ..... EC-78
AF1B1-Wiring diagram EC-216, EC-225, EC-234, EC-
244, EC-577
AF1B2-Wiring diagram EC-218, EC-227, EC-236, EC-
246, EC-579
AF1HB1-Wiring diagram .................................. EC-157
AF1HB2-Wiring diagram .................................. EC-159
Aiming adjustment .................................. LT-29, LT-78
Air bag .............................................................. SRS-3
Air bag precautions .............................................. AV-4
Air cleaner and air duct ..................................... EM-15
Air cleaner filter replacement ................ EM-16, MA-16
Air conditioner cut control ................................. EC-28
Air flow meter - See Mass air flow sensor EC-171, EC-
180
Air fuel ratio sensor 1 .. EC-213, EC-223, EC-232, EC-
241, EC-575
Air fuel ratio sensor 1 heater ........................... EC-156
Air mix. door motor .......................................... ATC-70
Ambient sensor ............................. ATC-134, ATC-145
Angular tightening application ............................. EM-4
Antenna .............................................................. AV-60
APPS1 - Wiring diagram ................................. EC-549
APPS2 - Wiring diagram ................................. EC-555
APPS3 - Wiring diagram ................................. EC-569
ASC/BS - Wiring diagram ............................... EC-513
ASC/SW - Wiring diagram .............................. EC-496
ASCBOF - Wiring diagram .............................. EC-587
ASCD ................................................................ EC-29
ASCD (automatic speed control device) ........... ACS-3
ASCD brake switch ........................... EC-511, EC-586
ASCD indicator lamp ....................................... EC-593
ASCD steering switch ..................................... EC-494
ASCIND - Wiring diagram ............................... EC-594
ATP switch ............................ TF-107, TF-110, TF-115
Audio .................................................................... AV-6
AUDIO - Wiring diagram .................................... AV-11
AUT/DP - Wiring diagram .................................. SE-16
Auto air conditioner - Wiring diagram .............. ATC-44
Auto anti-dazzling inside mirror ........... GW-72, GW-73
Autolamp ............................................................ LT-47
Automatic amplifier ......................................... ATC-61
Automatic drive positioner .................................. SE-11
Automatic transmission number .......................... GI-49
B
Back door ........................................................... BL-99
Back door trim ..................................................... EI-32
Back sonar .......................................................... DI-60
BACK/L - Wiring diagram ................................. LT-109
Back-up lamp ................................................... LT-109
Ball joint (front) ................................................ FSU-15
Basic inspection ................................................ EC-71
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-6, SC-12,
SC-19
BCM (Body control module) ................ BCS-3, AV-109
Block heater ...................................................... EM-78
Blower motor ................................... ATC-93, ATC-149
Body alignment ................................................ BL-172
Body component parts ..................................... BL-161
Body construction ............................................ BL-171
Body exterior paint color .................................. BL-160
Body mounting ................................................. BL-159
Body repair ....................................................... BL-160
Body sealing .................................................... BL-168
Bose speaker amp. .............................................. AV-8
Brake booster .................................................... BR-17
Brake fluid level ................................................. MA-28
Brake hydraulic line ........................................... BR-12
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IDX-6
ALPHABETICAL INDEX
Magnet clutch ............................... ATC-115, ATC-176
MAIN - Wiring diagram ...................... EC-145, AT-167
Main oil pump (Transfer) ..................... TF-154, TF-167
Mainshaft (Transfer) ........................... TF-154, TF-167
Maintenance (engine)Schedule 1 ....................... MA-7
Maintenance (engine)Schedule 2 ....................... MA-9
Major overhaul (Final drive) ............................. FFD-14
Major overhaul (Transfer) ................................ TF-146
Malfunction indicator lamp (MIL) ........................ EC-63
Map lamp .......................................................... LT-135
Mass air flow sensor (MAFS) ............. EC-171, EC-180
Meter ..................................................................... DI-5
METER - Wiring diagram .................................... DI-10
MIL data link connectors circuit ....................... EC-635
MIL/DL - Wiring diagram .................................. EC-635
MIRROR - Wiring diagram ................................ GW-93
Misfire .............................................................. EC-327
Mode door control linkage adjustment ............. ATC-66
Mode door motor ............................ ATC-64, ATC-161
Model variation ................................................... GI-47
Multiport fuel injection (MFI) system .................. EC-24
Multiport fuel injection precautions ....................... GI-6
Multi-remote control system - See Remote keyless entry
system ............................................................... BL-44
N
NATS - Wiring diagram .................................... BL-140
NAVI - Wiring diagram ....................................... AV-89
NAVI Control Unit .............................................. AV-86
Navigation system ............................................. AV-84
Neutral-4LO switch ............................................ TF-62
NONDTC - Wiring diagram .............................. AT-176
NVH troubleshooting (AX) ................................. FAX-4
NVH troubleshooting (EM) ................................ EM-10
NVH troubleshooting (Final drive) ..................... RFD-7
NVH troubleshooting (Propeller shaft) ................. PR-3
NVH troubleshooting (RAX) .............................. RAX-4
NVH troubleshooting (RSU) .............................. RSU-5
NVH troubleshooting (ST) .................................... PS-5
NVH troubleshooting (Transfer) ......................... TF-10
NVH troubleshooting (WT)NVH troubleshooting (WT) .
WT-4
NVIS (Nissan vehicle immobilizer system) precautions
GI-3
O
O2H2B1 - Wiring diagram ................................ EC-165
O2H2B2 - Wiring diagram ................................ EC-167
O2S2B1 - Wiring diagram ... EC-256, EC-267, EC-280
O2S2B2 - Wiring diagram ... EC-258, EC-269, EC-282
Oil cooler (engine) ............................................. LU-11
Oil filter ............................................................... LU-10
Oil filter (Transfer) ............................................ TF-143
Oil pan (engine) ................................................ EM-24
Oil pressure (engine) ........................................... LU-7
Oil pressure relief valve (engine) ......................... LU-5
Oil pump (engine) .............................................. LU-13
Oil seal replacement (engine) ........................... EM-60
Oil seal replacement (front of final drive) FFD-8, RFD-9
Oil seal replacement (side of final drive) ......... RFD-11
On board diagnostic system ............................. EC-48
ORVR (On-board Refueling Vapor Recovery) .. EC-39
Overheat ......................................................... EC-473
P
P/SCKT - Wiring diagram ................................. WW-53
Pantograph jack .................................................. GI-41
Park/Neutral position switch ............................ EC-465
Parking brake control ........................................... PB-4
PCV (positive crankcase ventilation) ................ EC-45
Periodic maintenance ......................................... MA-7
Personal lamp .................................................. LT-135
PGC/V - Wiring diagram ................... EC-375, EC-383
PHASE - Wiring diagram ................................ EC-349
PHONE - Wiring diagram ................................... AV-67
Pinion bearing preload diff. ............................. RFD-26
Piston pin inspection ......................................... EM-94
Piston ring inspection ........................................ EM-95
Piston to bore clearance ................................... EM-99
Planetary carrier (Transfer) ................. TF-149, TF-176
PNP/SW - Wiring diagram ... EC-467, AT-105, AT-106
POS - Wiring diagram ..................................... EC-342
POWER - Wiring diagram ................................... PG-6
Power door lock ................................................. BL-16
Power seat ......................................................... SE-83
Power steering fluid level .................................. MA-29
Power steering gear ........................................... PS-15
Power steering oil pump .................................... PS-21
Power steering pressure (PSP) sensor ........... EC-448
Power steering system bleeding .......................... PS-6
Power supply routing .......................................... PG-4
Power window .................................................. GW-15
PRE/SE - Wiring diagram ................. EC-407, EC-413
Precautions (General) ........................................... GI-4
Precautions in repairing high strength steel ..... BL-190
Pressure switch 1 ............................... AT-145, AT-159
Pressure switch 2 ............................................. AT-157
Pressure switch 3 ............................... AT-141, AT-161
Pressure switch 5 ............................... AT-149, AT-163
Pressure switch 6 ............................... AT-153, AT-165
Pressure test (A/T) ............................................. AT-52
Propeller shaft ........................................... PR-4, PR-8
Propeller shaft inspection .................................. MA-25
Propeller shaft on vehicle service ....................... PR-8
Propeller shaft vibration ............................ PR-4, PR-8
PS/SEN - Wiring diagram ............................... EC-449
R
R/VIEW - Wiring diagram .................................... DI-76
Radiator ............................................................ CO-14
Rear Audio Remote Control Unit ......................... AV-8
Rear axle ........................................................... RAX-5
Rear bumper ....................................................... EI-15
Rear case (Transfer) ........................... TF-148, TF-181
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LT-1
LIGHTING SYSTEM
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PRECAUTIONS .....................................................
..... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 4
General precautions for service operations ........ ..... 4
HEADLAMP (FOR USA) ....................................... ..... 5
Component Parts and Harness Connector Location ..... 5
System Description ............................................. ..... 5
OUTLINE .......................................................... ..... 5
XENON HEADLAMP ........................................ ..... 6
BATTERY SAVER CONTROL ......................... ..... 7
AUTO LIGHT OPERATION .............................. ..... 7
VEHICLE SECURITY SYSTEM (PANIC ALARM) ..... 7
CAN Communication System Description ........... ..... 7
Schematic ........................................................... ..... 8
Wiring Diagram — H/LAMP — ............................ ..... 9
Terminals and Reference Values for BCM .......... ... 13
Terminals and Reference Values for IPDM E/R .. ... 14
How to Proceed With Trouble Diagnosis ............. ... 14
Preliminary Check ............................................... ... 14
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ................................................................. ... 14
CONSULT-II Function (BCM) .............................. ... 16
CONSULT-II OPERATION ............................... ... 16
WORK SUPPORT ............................................ ... 17
DATA MONITOR .............................................. ... 17
ACTIVE TEST .................................................. ... 18
SELF-DIAGNOSTIC RESULTS ....................... ... 18
CONSULT-II Function (IPDM E/R) ...................... ... 19
CONSULT-II OPERATION ............................... ... 19
DATA MONITOR .............................................. ... 20
ACTIVE TEST .................................................. ... 20
Headlamp HI Does Not Illuminate (Both Sides) .. ... 21
Headlamp HI Does Not Illuminate (One Side) .... ... 23
High Beam Indicator Lamp Does Not Illuminate . ... 24
Headlamp LO Does Not Illuminate (Both Sides) . ... 24
Headlamp LO Does Not Illuminate (One Side) ... ... 26
Headlamps Do Not Turn OFF ............................. ... 27
Aiming Adjustment .............................................. ... 29
HEADLAMP AIMING ........................................ ... 29Bulb Replacement ...............................................
... 30
HEADLAMP (OUTER SIDE), FOR LOW BEAM ... 30
HEADLAMP (INNER SIDE), FOR HIGH BEAM ... 31
FRONT PARKING LAMP (INNER OR OUTER) ... 31
SIDE MARKER LAMP (FRONT) ......................... 31
Removal and Installation ..................................... ... 31
FRONT COMBINATION LAMP ASSEMBLY .... ... 31
INSTALLATION ................................................ ... 32
Disassembly and Assembly ................................. ... 32
FRONT COMBINATION LAMP ASSEMBLY .... ... 32
DISASSEMBLY ................................................ ... 32
ASSEMBLY ...................................................... ... 32
HEADLAMP (FOR CANADA) - DAYTIME LIGHT
SYSTEM - ............................................................... ... 33
Component Parts and Harness Connector Location ... 33
System Description .............................................. ... 34
OUTLINE .......................................................... ... 34
DAYTIME LIGHT OPERATION ........................ ... 34
COMBINATION SWITCH READING FUNCTION ... 34
AUTO LIGHT OPERATION .............................. ... 35
CAN Communication System Description ........... ... 35
Schematic ............................................................ ... 36
Wiring Diagram — DTRL — ................................ ... 37
Terminals and Reference Values for BCM ........... ... 41
How to Proceed With Trouble Diagnosis ............. ... 42
Preliminary Check ............................................... ... 42
CHECK BCM CONFIGURATION ..................... ... 42
INSPECTION FOR POWER SUPPLY AND
GROUND CIRCUIT .......................................... ... 42
INSPECTION PARKING BRAKE SWITCH CIR-
CUIT ................................................................. ... 43
CONSULT-II Functions ........................................ ... 44
Daytime Light Control Does Not Operate Properly
(Normal Headlamps Operate Properly) ............... ... 44
Aiming Adjustment ............................................... ... 46
Bulb Replacement ............................................... ... 46
Removal and Installation ..................................... ... 46
Disassembly and Assembly ................................. ... 46
AUTO LIGHT SYSTEM .......................................... ... 47
Component Parts and Harness Connector Location ... 47
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RSU-1
REAR SUSPENSION
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PRECAUTIONS .....................................................
..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Rear Suspension ....................... ..... 3
PREPARATION ...................................................... ..... 4
Commercial Service Tools ................................... ..... 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 5
NVH Troubleshooting Chart ................................ ..... 5
CAN COMMUNICATION ....................................... ..... 6
System Description ............................................. ..... 6
TROUBLE DIAGNOSIS ......................................... ..... 7
How to Perform Trouble Diagnoses for Quick and
Accurate Repair .................................................. ..... 7
INTRODUCTION .............................................. ..... 7
CLARIFY CONCERN ....................................... ..... 7
WORK FLOW ........................................................ 8
Component Parts and Harness Connector Location ..... 9
Wiring Diagram — A/SUSP — ............................ ... 10
Basic Inspection .................................................. ... 12
AIR HOSES ...................................................... ... 12
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION ......................... ... 12
CK SUSP INDICATOR LAMP INSPECTION ... ... 12
CK SUSP Indicator Lamp Timing ........................ ... 12
Control Unit Input/Output Signal Standard .......... ... 12
CONSULT-II Function (AIR LEVELIZER) ............ ... 13
CONSULT-II OPERATION ............................... ... 13
SELF-DIAGNOSIS ........................................... ... 14
WORK SUPPORT ............................................ ... 15
DATA MONITOR .............................................. ... 16
ACTIVE TEST .................................................. ... 16
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS .................................................................... ... 18
Height Sensor System Inspection ....................... ... 18
Exhaust Valve Solenoid System Inspection ........ ... 19
Compressor Motor, Compressor Motor Relay and
Circuit Inspection ................................................. ... 21
TROUBLE DIAGNOSES FOR SYMPTOMS ......... ... 24Load Leveling Rear Air Suspension System Does
Not Operate ............................................................ 24
CK SUSP Indicator Lamp Stays On When Ignition
Switch Is Turned On ............................................
... 25
REAR SUSPENSION ASSEMBLY ........................... 26 Components ........................................................ ... 26
On-Vehicle Inspection and Service ...................... ... 27
SHOCK ABSORBER INSPECTION ................. ... 27
Wheel Alignment Inspection ................................ ... 28
PRELIMINARY INSPECTION .......................... ... 28
GENERAL INFORMATION AND RECOMMEN-
DATIONS .......................................................... ... 28
THE ALIGNMENT PROCESS .......................... ... 29
CAMBER .......................................................... ... 29
TOE-IN ............................................................. ... 29
REAR SUSPENSION MEMBER ............................... 31 Removal and Installation ..................................... ... 31
REMOVAL ........................................................ ... 32
INSPECTION AFTER REMOVAL .................... ... 33
INSTALLATION ................................................ ... 34
SHOCK ABSORBER ............................................. ... 35
Removal and Installation ..................................... ... 35
REMOVAL ........................................................ ... 35
INSTALLATION ................................................ ... 35
INSPECTION AFTER INSTALLATION ............. ... 35
SUSPENSION ARM ............................................... ... 36
Removal and Installation ..................................... ... 36
REMOVAL ........................................................ ... 36
INSPECTION AFTER REMOVAL .................... ... 36
INSTALLATION ................................................ ... 37
FRONT LOWER LINK ........................................... ... 38
Removal and Installation ..................................... ... 38
REMOVAL ........................................................ ... 38
INSPECTION AFTER REMOVAL .................... ... 38
INSTALLATION ................................................ ... 39
REAR LOWER LINK & COIL SPRING .................. ... 40
Removal and Installation ..................................... ... 40
REMOVAL ........................................................ ... 40
INSPECTION AFTER REMOVAL .................... ... 41
INSTALLATION ................................................ ... 41
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REAR SUSPENSION ASSEMBLYRSU-29
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Check with the manufacturer of your specific alignment machine for their recommended Service/Cali-
bration Schedule.
THE ALIGNMENT PROCESS
IMPORTANT: Use only the alignment specifications listed in this Service Manual. Refer to RSU-48, "Wheel
Alignment" .
1. When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.
The alignment specifications programmed into your alignment machine that operate these indicators
may not be correct.
This may result in an ERROR.
2. Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate ” the sensors (alignment targets or head units). Do NOT use this “Rolling Compensation”
method.
Use the “Jacking Compensation ” method. After installing the alignment targets or head units, raise the
vehicle and rotate the wheels 1/2 turn both ways.
See Instructions in the alignment machine you are using for more information.
CAMBER
1. Measure camber of both the right and left wheels with a suitable alignment gauge and adjust as necessary to specification.
2. If outside of the specified value, adjust the camber using the adjusting bolt in the front lower link.
CAUTION:
After adjusting the camber then check the toe-in.
NOTE:
Camber changes about 0 ° 5' with each graduation of the adjust-
ing bolt.
3. Tighten the adjusting bolt nuts to specification.
TOE-IN
1. Bounce the rear of the vehicle up and down two to three times to stabilize the vehicle height. Refer to RSU-49, "
Wheelarch Height (Unladen*1 )" .
2. Push the vehicle straight ahead about 5 m (16 ft).
3. Put a mark on the base line of the tread (rear side) of both of the tires at the same height as the center of the hub. This will be the
measuring points.
4. Measure the distance “A” (rear side) across from tire to tire.
Camber : Refer to
RSU-48, "
Wheel Alignment" .
SRA096A
LEIA0041E
SFA614B
Page 2906 of 3383
SC-1
STARTING & CHARGING SYSTEM
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PRECAUTIONS .....................................................
..... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tool ............................................ ..... 3
Commercial Service Tools ................................... ..... 3
BATTERY ............................................................... ..... 4
How to Handle Battery ............................................. 4 METHODS OF PREVENTING OVER-DIS-
CHARGE .......................................................... ..... 4
CHECKING ELECTROLYTE LEVEL ............... ..... 4
SPECIFIC GRAVITY CHECK .......................... ..... 5
CHARGING THE BATTERY ............................ ..... 6
Trouble Diagnoses with Battery/Starting/Charging
System Tester ..................................................... ..... 6
DIAGNOSTIC RESULT ITEM CHART ............. ..... 8
Removal and Installation ..................................... ..... 9
REMOVAL ........................................................ ..... 9
INSTALLATION ................................................ ..... 9
STARTING SYSTEM ............................................. ... 10
System Description ............................................. ... 10
Wiring Diagram — START — .............................. .... 11
Trouble Diagnoses with Battery/Starting/Charging
System Tester ..................................................... ... 12
DIAGNOSTIC RESULT ITEM CHART ............. ... 12
WORK FLOW ................................................... ... 13DIAGNOSTIC PROCEDURE 1 ........................
... 14
DIAGNOSTIC PROCEDURE 2 ........................ ... 15
MINIMUM SPECIFICATION OF CRANKING
VOLTAGE REFERENCING COOLANT TEM-
PERATURE ...................................................... ... 16
Removal and Installation ..................................... ... 16
REMOVAL ........................................................ ... 16
INSTALLATION ................................................ ... 16
CHARGING SYSTEM ............................................ ... 17
System Description .............................................. ... 17
Wiring Diagram — CHARGE — .......................... ... 18
Trouble Diagnoses with Battery/Starting/Charging
System Tester ...................................................... ... 19
DIAGNOSTIC RESULT ITEM CHART ............. ... 20
WORK FLOW ................................................... ... 21
DIAGNOSTIC PROCEDURE 1 ........................ ... 22
DIAGNOSTIC PROCEDURE 2 ........................ ... 23
DIAGNOSTIC PROCEDURE 3 ........................ ... 24
MALFUNCTION INDICATOR ........................... ... 25
Removal and Installation ..................................... ... 25
REMOVAL ........................................................ ... 25
INSTALLATION ................................................ ... 25
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 26
Battery ................................................................. ... 26
Starter .................................................................. ... 26
Generator ............................................................ ... 26
Page 2969 of 3383
SE-38
AUTOMATIC DRIVE POSITIONER
Revision: November 20092006 QX56
ACTIVE TEST
CAUTION:
During vehicle driving, do not perform active test.
NOTE:
If active test is performed, reset seat memory and automatic drive positioner seat memory after performing
work.
DISPLAY ITEM LIST
CAN Communication Inspection Using CONSULT-II (Self-Diagnosis)EIS004XP
1. SELF-DIAGNOSTIC RESULT CHECK
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
1. Connect to CONSULT-II, and select “AUTO DRIVE POS.” on the “SELECT DIAG SYSTEM ” screen.
2. Select “SELF-DIAG RESULTS ” on "SELECT DIAG MODE" screen.
3. Check display content in self-diagnostic results.
Contents displayed
No malfunction>>Inspection End.
Malfunction in CAN communication system>>After printing the monitor items, go to “CAN System”. Refer to
LAN-3, "
Precautions When Using CONSULT-II" .
Symptom ChartEIS004XQ
Test item Description
SEAT SLIDE The sliding motor is activated by receiving the drive signal.
SEAT RECLINING The reclining motor is activated by receiving the drive signal.
SEAT LIFTER FR The lifting motor (front) is activated by receiving the drive signal.
SEAT LIFTER RR The lifting motor (rear) is activated by receiving the drive signal.
PEDAL MOTOR The pedal adjust motor is activated by receiving the drive signal.
MEMORY SW INDCTR The memory switch indicator is lit by receiving the drive signal.
MIRROR MOTOR RH The RH mirror motor moves the mirror UP/DOWN and LEFT/RIGHT by receiving the drive
signal.
MIRROR MOTOR LH The LH mirror motor moves the mirror UP/DOWN and LEFT/RIGHT by receiving the drive
signal.
CONSULT-II display code
Diagnosis item
U1000 INITIAL DIAG
TRANSMIT DIAG
BCM
METER/M&A ECM
Symptom Diagnoses / service procedure Refer to
page
Only setting change function cannot be set with display. 1. Preliminary check
SE-31
2. CAN communication inspection using CONSULT-II (self-
diagnosis)SE-38
3. If the above systems are normal, check display system.
AV- 8 4
Page 2970 of 3383
AUTOMATIC DRIVE POSITIONERSE-39
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A part of seat system does not operate (both automati-
cally and manually).1. Sliding motor circuit inspection
SE-40
2. Reclining motor circuit inspection SE-41
3. Lifting motor (front) circuit inspectionSE-42
4. Lifting motor (rear) circuit inspectionSE-44
5. If the above systems are normal, replace the driver seat
control unit. SE-11
A part of pedal adjust and door mirror does not operate
(both automatically and manually).1. Pedal adjusting motor circuit inspection
SE-452. Mirror motor LH circuit check SE-46
3. Mirror motor RH circuit check SE-48
4. If the above systems are normal, replace the automatic
drive positioner control unit. SE-11
A part of seat system does not operate (only automatic
operation).1. Sliding sensor circuit inspection
SE-51
2. Reclining sensor circuit inspectionSE-52
3. Lifting sensor (front) circuit inspectionSE-53
4. Lifting sensor (rear) circuit inspectionSE-54
5. If the above systems are normal, replace the driver seat
control unit. SE-11
A part of door mirror system does not operate (only
automatic operation).1. Mirror sensor LH circuit check
SE-562. Mirror sensor RH circuit checkSE-57
3. If the above systems are normal, replace the automatic
drive positioner control unit. SE-11
All of the automatic operations do not operate.1.A/T device (park position switch) circuit inspection
SE-76
2. UART communication line circuit inspectionSE-80
3. Pedal adjusting sensor circuit inspectionSE-55
4. Steering wheel tilt sensor circuit inspectionSE-59
4. If all the above systems are normal, replace the auto-
matic drive positioner control unit. SE-11
A part of seat system does not operate (only manual
operation).1. Sliding switch circuit inspection
SE-61
2. Reclining switch circuit inspectionSE-62
3. Lifting switch (front) circuit inspectionSE-64
4. Lifting switch (rear) circuit inspectionSE-65
5. If the above systems are normal, replace the driver seat
control unit. SE-11
A part of pedal adjust and door mirror does not operate
(only manual operation).1. Pedal adjusting switch circuit inspection
SE-67
2. Door mirror remote control switch (change over switch)
circuit inspection SE-69
3. Door mirror remote control switch (mirror switch) switch-
ing circuit inspection SE-70
4. If the above systems are normal, replace the automatic
drive positioner control unit.
SE-11
Automatic drive positioner system does not operate
(only memory switch operation).1. Seat memory switch circuit inspection
SE-722. If the above systems are normal, replace the driver seat
control unit. SE-11
Seat memory indicator lamps 1 and 2 do not illuminate.1. Seat memory indicator lamp circuit inspection
SE-742. If all the above systems are normal, replace the driver
seat control unit. SE-11
Symptom
Diagnoses / service procedure Refer to
page
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PRECAUTIONS .....................................................
..... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 4
Precautions for Transfer Assembly and Transfer
Control Unit Replacement ................................... ..... 4
METHOD FOR POSITION ADJUSTMENT ...... ..... 4
Precautions ......................................................... ..... 4
Service Notice .......................................................... 5
PREPARATION ...................................................... ..... 6
Special Service Tools .......................................... ..... 6
Commercial Service Tools ................................... ..... 9
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ... 10
NVH Troubleshooting Chart ................................ ... 10
TRANSFER FLUID ................................................ ....11
Replacement ....................................................... .... 11
DRAINING ........................................................ .... 11
FILLING ............................................................ .... 11
Inspection ............................................................ .... 11
FLUID LEAKAGE AND FLUID LEVEL ............. .... 11
ALL-MODE 4WD SYSTEM ................................... ... 12
Cross-section View ............................................. ... 12
Power Transfer .................................................... ... 13
POWER TRANSFER DIAGRAM ..................... ... 13
POWER TRANSFER FLOW ............................ ... 14
System Description ............................................. ... 15
CONTROL SYSTEM ........................................ ... 15
TRANSFER MOTOR ....................................... ... 16
WAIT DETECTION SWITCH ........................... ... 17
NEUTRAL-4LO SWITCH ................................. ... 17
ATP SWITCH ................................................... ... 17
2-4WD SHIFT SOLENOID VALVE ................... ... 17
CLUTCH PRESSURE SOLENOID VALVE ...... ... 18
LINE PRESSURE SWITCH ............................. ... 18
CLUTCH PRESSURE SWITCH ....................... ... 18
TRANSFER FLUID TEMPERATURE SENSOR ... 18
TRANSFER CONTROL UNIT .......................... ... 18
TRANSFER CONTROL DEVICE ..................... ... 18
4WD SHIFT SWITCH AND INDICATOR LAMP ... 184WD WARNING LAMP ....................................
... 19
ATP WARNING LAMP ...................................... ... 19
System Diagram ..................................................... 19 COMPONENTS FUNCTION ............................ ... 20
CAN Communication .............................................. 20 SYSTEM DESCRIPTION ................................. ... 20
TROUBLE DIAGNOSIS ......................................... ... 21
How to Perform Trouble Diagnosis ...................... ... 21
BASIC CONCEPT ............................................ ... 21
Location of Electrical Parts .................................. ... 22
Circuit Diagram ....................................................... 23
Wiring Diagram — T/F — .................................... ... 24
Inspections Before Trouble Diagnosis ................. ... 32
TRANSFER FLUID CHECK ............................. ... 32
PREPARATION FOR ROAD TEST .................. ... 32
CHECK BEFORE ENGINE IS STARTED ........ ... 32
CHECK AT IDLE ............................................... ... 32
CRUISE TEST ..................................................... 33
Trouble Diagnosis Chart for Symptoms ............... ... 34
Transfer Control Unit Input/Output Signal Refer-
ence Values ......................................................... ... 35
TRANSFER CONTROL UNIT INSPECTION
TABLE .............................................................. ... 35
CONSULT-II Function (ALL MODE AWD/4WD) .. ... 44
FUNCTION ....................................................... ... 44
CONSULT-II SETTING PROCEDURE ............. ... 44
SELF-DIAG RESULT MODE ............................ ... 45
DATA MONITOR MODE ................................... ... 47
WORK SUPPORT ............................................ ... 49
Self-diagnostic Procedure ................................... ... 50
SELF-DIAGNOSTIC PROCEDURE (WITH
CONSULT-II) .................................................... ... 50
SELF-DIAGNOSTIC PROCEDURE (WITHOUT
CONSULT-II) .................................................... ... 50
ERASE SELF-DIAGNOSIS .............................. ... 53
TROUBLE DIAGNOSIS FOR SYSTEM ................. ... 54
Power Supply Circuit For Transfer Control Unit ... ... 54
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 54
TRANSFER CONTROL UNIT TERMINALS AND
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4WD Warning Lamp Does Not Turn ON .............
. 121
SYMPTOM: ...................................................... . 121
DIAGNOSTIC PROCEDURE ........................... . 121
4WD Shift Indicator Lamp or 4LO Indicator Lamp
Does Not Change ................................................ . 123
SYMPTOM: ...................................................... . 123
DIAGNOSTIC PROCEDURE ........................... . 124
ATP Warning Lamp Turns ON ............................. . 125
SYMPTOM: ...................................................... . 125
DIAGNOSTIC PROCEDURE ........................... . 125
4LO Indicator Lamp Repeats Flashing ................ . 127
SYMPTOM: ...................................................... . 127
DIAGNOSTIC PROCEDURE ........................... . 127
4WD Warning Lamp Flashes Rapidly ................. . 128
SYMPTOM: ...................................................... . 128
DIAGNOSTIC PROCEDURE ........................... . 128
4WD Warning Lamp Flashes Slowly ................... . 129
SYMPTOM: ...................................................... . 129
DIAGNOSTIC PROCEDURE ........................... . 129
Heavy Tight-corner Braking Symptom Occurs .... . 130
SYMPTOM: ...................................................... . 130
DIAGNOSTIC PROCEDURE ........................... . 130
4WD System Does Not Operate ......................... . 131
SYMPTOM: ...................................................... . 131
DIAGNOSTIC PROCEDURE ........................... . 131
TRANSFER CONTROL UNIT ................................ . 132
Removal and Installation ..................................... . 132
REMOVAL ........................................................ . 132
INSTALLATION ................................................ . 132
FRONT OIL SEAL ................................................. . 133
Removal and Installation ..................................... . 133
REMOVAL ........................................................ . 133
INSTALLATION ................................................ . 134
REAR OIL SEAL ................................................... . 135
Removal and Installation ..................................... . 135
REMOVAL ........................................................ . 135
INSTALLATION ................................................ . 135SIDE OIL SEAL ......................................................
.137
Removal and Installation ..................................... .137
REMOVAL ........................................................ .137
INSTALLATION ................................................ .137
TRANSFER CONTROL DEVICE ........................... .138
Removal and Installation ..................................... .138
AIR BREATHER HOSE ......................................... .139
Removal and Installation ..................................... .139
TRANSFER MOTOR .............................................. .142
Removal and Installation ..................................... .142
REMOVAL ........................................................ .142
INSTALLATION ................................................ .142
TRANSFER OIL FILTER ........................................ .143
Removal and Installation ..................................... .143
REMOVAL ........................................................ .143
INSTALLATION ................................................ .143
TRANSFER ASSEMBLY ....................................... .145
Removal and Installation ..................................... .145
REMOVAL ........................................................ .145
INSTALLATION ................................................ .145
Disassembly and Assembly ................................. .146
COMPONENTS ................................................ .146
DISASSEMBLY ................................................ .148
INSPECTION AFTER DISASSEMBLY ............. .163
ASSEMBLY ...................................................... .167
SERVICE DATA AND SPECIFICATIONS (SDS) ... .183
General Specifications ......................................... .183
Inspection and Adjustment .................................. .183
CLEARANCE BETWEEN INNER GEAR AND
OUTER GEAR .................................................. .183
CLUTCH ........................................................... .183
PINION GEAR END PLAY ............................... .183
CLEARANCE BETWEEN SHIFT FORK AND
SLEEVE ........................................................... .183
SELECTIVE PARTS ......................................... .183