engine INFINITI QX56 2006 Factory Service Manual

SQUEAK AND RATTLE TROUBLE DIAGNOSESRF-7
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Revision: November 2009 2006 QX56
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lens loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component installed to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator installation pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

RFD-8
DIFFERENTIAL GEAR OIL
Revision: November 20092006 QX56
DIFFERENTIAL GEAR OILPFP:KLD30
Changing Differential Gear OilEDS0044O
DRAINING
1. Stop the engine.
2. Remove the drain plug and gasket from the rear final drive
assembly to drain the differential gear oil.
3. Install the drain plug with a new gasket to the rear final drive assembly. Tighten to the specified torque. Refer to RFD-15,
"COMPONENTS" .
CAUTION:
Do not reuse gasket.
FILLING
1. Remove the filler plug and gasket from the rear final drive assembly.
2. Fill the rear final drive assembly with new differential gear oil until the level reaches the specified level near the filler plug hole.
3. Install the filler plug with a new gasket on it to the rear final drive assembly. Tighten to the specified torque. Refer to RFD-15,
"COMPONENTS" .
CAUTION:
Do not reuse gasket.
Checking Differential Gear OilEDS0044P
OIL LEAKAGE AND OIL LEVEL
1. Make sure that differential gear oil is not leaking from the rear final drive assembly or around it.
2. Check the differential gear oil level from the filler plug hole as shown.
CAUTION:
Do not start engine while checking differential gear oil level.
3. Install the filler plug with a new gasket on it to the rear final drive assembly. Tighten to the specified torque. Refer to RFD-15,
"COMPONENTS" .
CAUTION:
Do not reuse gasket.
LLIA0068E
Differential gear oil
grade and capacity : Refer to
MA-11, "Fluids
and Lubricants" .
LLIA0068E
LLIA0068E

PRECAUTIONSRSU-3
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EES001GX
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER ”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Rear SuspensionEES001GY

When installing the rubber bushings, the final tightening must be done under unladen condition and with
the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
ately.

Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
spare tire, jack, hand tools, and mats are in their designated positions.

After installing suspension components, check the wheel alignment.

Caulking nuts are not reusable. Always use new caulking nuts for installation. New caulking nuts are pre-
oiled, do not apply any additional lubrication.

RSU-12
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
Basic InspectionEES001H6
AIR HOSES
1. Check for pinched or damaged air hoses between the suspension air reservoir and each load leveling rear
air suspension shock absorber. Reposition, repair or replace hoses as necessary.
2. Check the air hose connections at the suspension air reservoir and at the shock absorbers for leaks. If connections are leaking, repair or replace hoses as necessary.
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
Make sure the battery positive cable, negative cable and ground connection are not loose. In addition, make
sure the battery is sufficiently charged.
CK SUSP INDICATOR LAMP INSPECTION
1. Make sure the CK SUSP indicator lamp turns on for approximately 2 seconds when the ignition switch is
turned ON. If it does not, check the combination meter. Refer to DI-5, "
COMBINATION METERS" .
2. Make sure the lamp turns off approximately 2 seconds after the ignition switch is turned ON. If the lamp does not turn off, conduct self-diagnosis of the suspension control unit.
3. After conducting the self-diagnosis, be sure to erase the error memory. Refer to RSU-13, "
CONSULT-II
Function (AIR LEVELIZER)" .
CK SUSP Indicator Lamp TimingEES001H7
X: ON
—: OFF
Control Unit Input/Output Signal StandardEES001H8
ConditionCK SUSP
indicator lamp Remarks
Ignition switch OFF ––
Ignition switch ON X Turns off after approximately 2 seconds.
Te r m i n a l
No. Wire color
Item ConditionVoltage (V)
(Approx.)
1 V Compressor relay output
Ignition switch ON or STARTBattery voltage
3 W Height sensor signal input 0.2V - 4.8V
5 R Reference voltage 5V
6 G/R Ignition power
Battery voltage
7W /LB atte ry p ow er —
8 G/W Diagnostic K-line ——
9 SB Exhaust valve output Ignition switch ON or STARTBattery voltage
10 BR Warning lamp output ——
14 L Height sensor ground ——
15 BR/W Generator L signal input Engine running—
16 B Suspension control unit ground —0V

RSU-14
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
6. Select the required operation from the "SELECT DIAG MODE"
screen.
For further information, see the CONSULT-II Operation Manual.
SELF-DIAGNOSIS
Description
If an error is detected in the system, perform self-diagnosis as follows:
Operation Procedure
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
3. Turn ignition switch ON.
4. With the engine running, touch "START (NISSAN BASED VHCL)", "AIR LEVELIZER", "SELF-DIAG RESULTS" in order on the CONSULT-II screen.
CAUTION:
When "START (NISSAN BASED VHCL)" is touched immediately after starting the engine or turning
on the ignition switch, "AIR LEVELIZER" might not be displayed in the "SELECT SYSTEM" screen.
In this case, repeat the operation from step 4.
5. The self-diagnostic results are displayed. (If necessary, the self-diagnostic results can be printed out by touching "COPY".)

When "NO DTC IS DETECTED" is displayed, check the CK SUSP indicator lamp.
6. Conduct the appropriate inspection from the display item list, and repair or replace the malfunctioning component.
7. Start and run the vehicle for approximately 1 minute.
8. Turn ignition switch OFF to prepare for erasing the memory.
9. Start the engine and touch "START (NISSAN BASED VHCL)", "AIR LEVELIZER", "SELF-DIAG RESULTS", "ERASE" in order on the CONSULT-II screen to erase the error memory.
If "AIR LEVELIZER" is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC) Circuit" .
CAUTION:
If the error memory is not erased, re-conduct the operation from step 7.
10. For the final inspection, start and run the vehicle for approximately 1 minute and confirm that the CK SUSP indicator lamp is off.
Display Item List
BCIA0031E
Self-diagnostic item Malfunction detecting condition Check system
Vehicle height sensor
[C1801] Vehicle height sensor voltage is less than 0.2V or greater than
4.8V for more than 60 seconds. Refer to
RSU-18, "
Height
Sensor System Inspection" .
Compressor relay
[C1802] 1. Driving transistor for compressor relay is off and monitor volt-
age continues high level for more than 10 seconds.
2. Driving transistor for compressor relay is on and monitor volt- age continues low level for more than 5 seconds. Refer to
RSU-21, "
Compres-
sor Motor, Compressor
Motor Relay and Circuit
Inspection" .
Exhaust solenoid
[C1803] 1. Driving transistor for exhaust solenoid is off and monitor volt-
age continues high level for more than 10 seconds.
2. Driving transistor for exhaust solenoid is on and monitor volt- age continues low level for more than 5 seconds. Refer to
RSU-19, "
Exhaust
Valve Solenoid System
Inspection" .

TROUBLE DIAGNOSISRSU-15
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WORK SUPPORT
Operation Procedure
1. After turning OFF the ignition switch, connect CONSULT-II and the CONSULT-II CONVERTER to the data
link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
2. Touch "START (NISSAN BASED VHCL)", "AIR LEVELIZER", "WORK SUPPORT" in order on the CON- SULT-II screen.
If "AIR LEVELIZER" is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC) Circuit" .
CAUTION:
When "START (NISSAN BASED VHCL)" is touched immediately after starting the engine or turning
on the ignition switch, "AIR LEVELIZER" might not be displayed in the "SELECT SYSTEM" screen.
In this case, repeat the operation from step 2.
3. Select "STANDARD HEIGHT LEVEL", "ADJUST HEIGHT INI" or "CLEAR HEIGHT INI" on the "SELECT WORK ITEM" screen.
NOTE:
Read and perform screen instructions if "STANDARD HEIGHT LEVEL" or "ADJUST HEIGHT INI" is
selected.
4. Touch "START" to begin the desired work support.
Display Item List
Vehicle height adjusting trouble
(compressor)
[C1804] Continuous compressor relay ON time is more than 120 sec-
onds. Refer to
RSU-21, "Compres-
sor Motor, Compressor
Motor Relay and Circuit
Inspection" .
Vehicle height adjusting trouble
(exhaust solenoid)
[C1805] Continuous exhaust solenoid ON time is more than 120 seconds. Refer to
RSU-19, "
Exhaust
Valve Solenoid System
Inspection" .
Vehicle height sensor locking trou-
ble
[C1806] Output sensor voltage variation ±
0.02V is more than 100 hour
when vehicle height range is normal. Refer to
RSU-18, "
Height
Sensor System Inspection" .
Sensor 5V trouble
[C1807] Sensor reference voltage is less than 0.8V or more than 6V for
20 seconds. Refer to
RSU-18, "
Height
Sensor System Inspection" .
Integral time trouble by supplying
air
[C1808] Integral discontinuous time on the compressor is more than 180
seconds. Refer to
RSU-21, "
Compres-
sor Motor, Compressor
Motor Relay and Circuit
Inspection" .
Self-diagnostic item
Malfunction detecting condition Check system
ItemDescription Condition
STANDARD HEIGHT LEVEL Resets the vehicle height to the initialization flag
setting stored in the suspension control unit. Vehicle unladen
RSU-49, "
Wheelarch Height
(Unladen*1 )" , set in a horizontal position and
not moving.
NOTE:
Do not take your eyes off the vehicle while
CONSULT-II is processing.
ADJUST HEIGHT INI Sets the height initialization flag in the suspension
control unit when the control unit has been replaced
or when the initialization flag has been cleared
using the "CLEAR HEIGHT INI" procedure. Vehicle unladen
RSU-49, "
Wheelarch Height
(Unladen*1 )" . Move vehicle forward and
backward approx. 5 m (16.4 ft) and rock vehi-
cle from side to side.
NOTE:
Do not move vehicle while CONSULT-II is pro-
cessing.
CLEAR HEIGHT INI Clears the initialization flag in the suspension con-
trol unit. Vehicle unladen
RSU-49, "
Wheelarch Height
(Unladen*1 )" .

RSU-16
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
DATA MONITOR
Operation Procedure
1. After turning OFF the ignition switch, connect CONSULT-II and the CONSULT-II CONVERTER to the data
link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
2. Touch "START (NISSAN BASED VHCL)", "AIR LEVELIZER", "DATA MONITOR" in order on the CON- SULT-II screen.
If "AIR LEVELIZER" is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC) Circuit" .
CAUTION:
When "START (NISSAN BASED VHCL)" is touched immediately after starting the engine or turning
on the ignition switch, "AIR LEVELIZER" might not be displayed in the "SELECT SYSTEM" screen.
In this case, repeat the operation from step 2.
3. Return to the "SELECT MONITOR ITEM" screen, and touch "ALL SIGNALS" or "SELECTION FROM MENU". Refer to the following information.
4. When "START" is touched, the data monitor screen is displayed.
Display Item List
X: Applicable
– : Not applicable
ACTIVE TEST
CAUTION:

Do not perform active test while driving.
Operation Procedure
1. Connect the CONSULT-II and CONSULT-II CONVERTER to the data link connector and start the engine.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
2. Touch "START (NISSAN BASED VHCL)" on the display screen.
3. Touch "AIR LEVELIZER". If "AIR LEVELIZER" is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC) Circuit" .
4. Touch "ACTIVE TEST".
5. The "SELECT TEST ITEM" screen is displayed.
6. Touch necessary test item.
7. With the "MAIN SIGNALS" display highlighted, touch "START".
8. The active test screen will be displayed.
Display Item List
Test Item Data monitor item selection
ALL
SIGNALS SELECTION
FROM MENU
HEIGT SEN XX
HEIGT CALC XX
SEN FIX TIME XX
HEIGT INI VAL XX
COMPRESSOR XX
EXH SOLENOID XX
ACG L XX
Test ItemDescription
COMPRESSOR OFF/ON

TROUBLE DIAGNOSES FOR SYMPTOMSRSU-25
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Revision: November 2009 2006 QX56
4. CHECK GENERATOR SIGNAL INPUT
1. Start the engine.
2. Check voltage between suspension control unit connector B3 terminal 15 and ground.
OK or NG
OK >> Replace the suspension control unit. Refer to RSU-47,
"CONTROL UNIT" .
NG >> Repair the circuit.
CK SUSP Indicator Lamp Stays On When Ignition Switch Is Turned OnEES001HE
1. CARRY OUT SELF-DIAGNOSIS
Carry out self-diagnosis. Refer to RSU-14, "
SELF-DIAGNOSIS" .
Are malfunctions detected in self-diagnosis?
YES >> Refer to RSU-16, "Display Item List" .
NO >> Refer to DI-31, "
WARNING LAMPS" .
Voltage : Approx. 12V
WEIA0071E

RSU-34
REAR SUSPENSION MEMBER
Revision: November 20092006 QX56
INSTALLATION
Installation is in the reverse order of removal.

When raising the rear suspension member assembly, use the
locating pins to align the rear suspension member to the vehicle
body.

When installing the upper and lower rubber seats for the rear
coil springs, the arrow embossed on the rubber seats must point
out toward the wheel and tire assembly.

To connect the rear load leveling air suspension hoses, the lock
ring must be fully seated in the fitting. Insert the hose “B” into the
lock ring “A” until the lock ring “A” is touching the hose “B” as
shown. Pull on the hose to check that it is securely inserted.

Perform the final tightening of the nuts and bolts for the links (rubber bushing) under unladen condition
(unladen condition means that the fuel tank, engine coolant and lubricants are at the full specification, and
the spare tire, jack, hand tools, and mats are in their designated positions) with the tires on level ground.

Check the wheel alignment. Refer to RSU-48, "Wheel Alignment" .
LEIA0083E
LEIA0076E
LEIA0078E

SUSPENSION ARMRSU-37
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Revision: November 2009 2006 QX56

Check the ball joint. Replace the suspension arm assembly if
any of the following conditions exist:
–Ball stud is worn.
–Joint is hard to swing.
–Play in axial direction is excessive.
INSTALLATION
Installation is in the reverse order of removal.

Tighten the nuts and bolts to specification. Refer to RSU-26, "Components" .

Perform the final tightening of the nuts and bolts for the links (rubber bushing) under unladen condition
(unladen condition means that the fuel tank, engine coolant and lubricants are at the full specification, and
the spare tire, jack, hand tools, and mats are in their designated positions) with the tires on level ground.

Check the wheel alignment. Refer to RSU-28, "Wheel Alignment Inspection" .
Swinging force “A” : Refer to
RSU-48, "
Ball Joint" .
Turning force “B” : Refer to RSU-48, "
Ball Joint" .
Vertical end play “C” : Refer to RSU-48, "
Ball Joint" .
SFA858A