INFINITI QX56 2008 Factory Service Manual

DLN-1
TRANSMISSION & DRIVELINE
CEF
G H
I
J
K L
M
SECTION DLN
A
B
DLN
N
O P
CONTENTS
DRIVELINE
ATX14B
BASIC INSPECTION ....... .............................
6
DIAGNOSIS AND REPAIR WORKFLOW ..... .....6
Work Flow ........................................................... ......6
Preliminary Check .....................................................7
FUNCTION DIAGNOSIS ..............................10
4WD SYSTEM ................................................ ....10
System Diagram .................................................. ....10
System Description .................................................11
Component Parts Location ......................................16
CAN Communication ...............................................17
DIAGNOSIS SYSTEM (TRANSFER CON-
TROL UNIT) ........................................................
18
CONSULT-III Function (ALL MODE AWD/4WD) ....18
COMPONENT DIAGNOSIS .........................22
P1811 POWER SUPPLY CIRCUIT FOR
TRANSFER CONTROL UNIT ........................ ....
22
Description .......................................................... ....22
DTC Logic ...............................................................22
Diagnosis Procedure ...............................................22
Component Inspection ............................................23
P1802 – P1804, P1809 TRANSFER CON-
TROL UNIT .........................................................
24
Description ..............................................................24
DTC Logic ...............................................................24
Diagnosis Procedure ...............................................24
P1807 VEHICLE SPEED SENSOR (A/T) ..........26
Description .......................................................... ....26
DTC Logic ...............................................................26
Diagnosis Procedure ...............................................26
P1808 VEHICLE SPEED SENSOR (ABS) .........27
Description .......................................................... ....27
DTC Logic ............................................................ ....27
Diagnosis Procedure ...............................................27
P1810 NEUTRAL-4LO SWITCH .......................28
Description ...............................................................28
DTC Logic ................................................................28
Diagnosis Procedure ...............................................28
Component Inspection .............................................30
P1813 4WD SHIFT SWITCH .............................31
Description ...............................................................31
DTC Logic ................................................................31
Diagnosis Procedure ...............................................31
Component Inspection .............................................33
P1814 WAIT DETECTION SWITCH .................35
Description ...............................................................35
DTC Logic ................................................................35
Diagnosis Procedure ...............................................35
Component Inspection .............................................37
P1816 PNP SWITCH .........................................38
Description ...............................................................38
DTC Logic ................................................................38
Diagnosis Procedure ...............................................38
P1817 ACTUATOR MOTOR .............................39
Description ...............................................................39
DTC Logic ................................................................39
Diagnosis Procedure ...............................................39
Component Inspection .............................................43
P1818 ACTUATOR POSITION SWITCH ..........45
Description ...............................................................45
DTC Logic ................................................................45
Diagnosis Procedure ...............................................45
Component Inspection .............................................47
P1819 TRANSFER CONTROL DEVICE ...........48
Description ...............................................................48
DTC Logic ................................................................48
Diagnosis Procedure ...........................................
....48
Revision: March 2010 2008 QX56

DLN-2
P1820 ENGINE SPEED SIGNAL ......................52
Description ........................................................... ...52
DTC Logic ...............................................................52
Diagnosis Procedure ..............................................52
P1822 CLUTCH PRESSURE SOLENOID .........53
Description ..............................................................53
DTC Logic ...............................................................53
Diagnosis Procedure ..............................................53
Component Inspection ............................................55
P1823 2-4 SOLENOID .......................................57
Description ........................................................... ...57
DTC Logic ...............................................................57
Diagnosis Procedure ..............................................57
Component Inspection ............................................60
P1824 TRANSFER MOTOR ..............................61
Description ..............................................................61
DTC Logic ...............................................................61
Diagnosis Procedure ..............................................61
Component Inspection ............................................65
P1826 TRANSFER FLUID TEMPERATURE ....67
Description ........................................................... ...67
DTC Logic ...............................................................67
Diagnosis Procedure ..............................................67
Component Inspection ............................................68
P1827 CLUTCH PRESSURE SWITCH .............70
Description ........................................................... ...70
DTC Logic ...............................................................70
Diagnosis Procedure ..............................................70
Component Inspection ............................................71
P1828 LINE PRESSURE SWITCH ....................73
Description ........................................................... ...73
DTC Logic ...............................................................73
Diagnosis Procedure ..............................................73
Component Inspection ............................................75
P1829 THROTTLE POSITION SIGNAL (ECM)
...
76
Description ........................................................... ...76
DTC Logic ...............................................................76
Diagnosis Procedure ..............................................76
P1830 ABS OPERATION SIGNAL (ABS) ........77
Description ........................................................... ...77
DTC Logic ...............................................................77
Diagnosis Procedure ..............................................77
P1831 VDC OPERATION SIGNAL (ABS) ........78
Description ........................................................... ...78
DTC Logic ...............................................................78
Diagnosis Procedure ..............................................78
P1832 TCS OPERATION SIGNAL (ABS) .........79
Description ........................................................... ...79
DTC Logic ...............................................................79
Diagnosis Procedure ..............................................79
ECU DIAGNOSIS .......................................80
TRANSFER CONTROL UNIT ...........................80
Reference Value .................................................. ...80
Wiring Diagram .......................................................88
DTC Index ...............................................................95
SYMPTOM DIAGNOSIS ...........................100
4WD SYSTEM SYMPTOMS ........................... ..100
Symptom Table .................................................... .100
4WD SHIFT INDICATOR LAMP AND 4LO IN-
DICATOR LAMP DO NOT TURN ON ..............
101
Description ............................................................101
Diagnosis Procedure .............................................101
4WD WARNING LAMP DOES NOT TURN ON ..103
Description ........................................................... .103
Diagnosis Procedure .............................................103
4WD SHIFT INDICATOR LAMP OR 4LO INDI-
CATOR LAMP DO NOT CHANGE ...................
105
Description ........................................................... .105
Diagnosis Procedure .............................................105
ATP WARNING LAMP DOES NOT TURN ON ..107
Description ........................................................... .107
Diagnosis Procedure .............................................107
4WD SHIFT INDICATOR LAMP KEEPS
FLASHING ........................................................
109
Description ........................................................... .109
Diagnosis Procedure .............................................109
4WD WARNING LAMP FLASHES RAPIDLY ..110
Description ............................................................110
Diagnosis Procedure .............................................110
4WD WARNING LAMP FLASHES SLOWLY ..111
Description ............................................................111
Diagnosis Procedure .............................................111
HEAVY TIGHT-CORNER BRAKING SYMP-
TOM OCCURS ................................................ ..
112
Description ........................................................... .112
Diagnosis Procedure .............................................112
ATP SWITCH ....................................................114
Description ........................................................... .114
Diagnosis Procedure .............................................114
4WD SYSTEM DOES NOT OPERATE ............116
Description ........................................................... .116
Diagnosis Procedure .............................................116
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................
117
NVH Troubleshooting Chart ..................................117
PRECAUTION ............... ............................118
Revision: March 2010 2008 QX56

DLN-3
CEF
G H
I
J
K L
M A
B
DLN
N
O P
PRECAUTIONS .............................................. ..118
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
118
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ..
118
Precaution for Transfer Assembly and Transfer
Control Unit Replacement .....................................
119
Precaution .............................................................119
Service Notice .......................................................120
PREPARATION .........................................121
PREPARATION .............................................. ..121
Special Service Tool ........................................... ..121
Commercial Service Tool ......................................124
ON-VEHICLE MAINTENANCE ..................125
TRANSFER OIL FILTER ................................ ..125
Removal and Installation .......................................125
TRANSFER FLUID ......................................... ..127
Replacement ....................................................... ..127
Inspection ..............................................................127
ON-VEHICLE REPAIR ...............................128
TRANSFER CONTROL UNIT ........................ ..128
Removal and Installation .......................................128
FRONT OIL SEAL ............................................129
Removal and Installation .......................................129
REAR OIL SEAL ..............................................131
Removal and Installation .......................................131
SIDE OIL SEAL .............................................. ..133
Removal and Installation .......................................133
TRANSFER CONTROL DEVICE ................... ..134
Removal and Installation .......................................134
AIR BREATHER HOSE .................................. ..135
Removal and Installation .......................................135
TRANSFER MOTOR ...................................... ..138
Removal and Installation .......................................138
REMOVAL AND INSTALLA TION .............139
TRANSFER ASSEMBLY ............................... ..139
Removal and Installation .......................................139
DISASSEMBLY AND ASSEMBLY ........... .140
TRANSFER ASSEMBLY ............................... ..140
Disassembly and Assembly ................................ ..140
SERVICE DATA AND SPECIFICATIONS
(SDS) ......... ................................. ................
177
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
177
General Specification .......................................... ..177
Inspection and Adjustment ....................................177
PROPELLER SHAFT: 2F1310
PRECAUTION ...... ......................................
179
PRECAUTIONS ...............................................179
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
179
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
179
PREPARATION .........................................181
PREPARATION ...............................................181
Commercial Service Tool .................................... ..181
SYMPTOM DIAGNOSIS ............................182
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING .........................
182
NVH Troubleshooting Chart ................................ ..182
ON-VEHICLE REPAIR ...............................183
PROPELLER SHAFT ......................................183
On-Vehicle Service .............................................. ..183
REMOVAL AND INSTALLATION .............184
PROPELLER SHAFT ......................................184
Removal and Installation ..................................... ..184
DISASSEMBLY AND ASSEMBLY ............186
PROPELLER SHAFT ......................................186
Disassembly and Assembly ................................. ..186
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... .
188
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
188
General Specification .......................................... ..188
Snap Ring ..............................................................188
PROPELLER SHAFT: 2S1410
PRECAUTION ...... ......................................
189
PRECAUTIONS ...............................................189
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
189
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
189
PREPARATION .........................................191
PREPARATION ...............................................191
Revision: March 2010 2008 QX56

DLN-4
Commercial Service Tool ......................................191
SYMPTOM DIAGNOSIS ............................192
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... .
192
NVH Troubleshooting Chart ................................ ..192
ON-VEHICLE REPAIR ...............................193
PROPELLER SHAFT ..................................... .193
On-Vehicle Service .............................................. ..193
REMOVAL AND INSTALLATION ..............194
PROPELLER SHAFT ..................................... .194
Removal and Installation ..................................... ..194
DISASSEMBLY AND ASSEMBLY ............197
PROPELLER SHAFT ..................................... .197
Disassembly and Assembly ................................. ..197
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................ ..
199
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... .
199
General Specification .......................................... ..199
Snap Ring ..............................................................200
FRONT FINAL DRIVE: M205
PRECAUTION .............. ..............................
201
PRECAUTIONS .............................................. .201
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ..
201
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
201
Precaution for Servicing Front Final Drive .............202
PREPARATION ..........................................203
PREPARATION .............................................. .203
Special Service Tool ............................................ ..203
Commercial Service Tool ......................................205
SYMPTOM DIAGNOSIS ............................206
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... .
206
NVH Troubleshooting Chart ................................ ..206
ON-VEHICLE MAINTENANCE ..................207
DIFFERENTIAL GEAR OIL ............................ .207
Changing Differential Gear Oil ...............................207
Checking Differential Gear Oil ............................. ..207
ON-VEHICLE REPAIR ...............................208
SIDE OIL SEAL .............................................. ..208
Removal and Installation .......................................208
FRONT OIL SEAL ............................................209
Removal and Installation .......................................209
CARRIER COVER .......................................... ..211
Removal and Installation .......................................211
REMOVAL AND INSTALLA TION .............212
FRONT FINAL DRIVE .................................... ..212
Removal and Installation .......................................212
DISASSEMBLY AND ASSEMBLY ...........214
FRONT FINAL DRIVE .................................... ..214
Disassembly and Assembly ................................. .214
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
231
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
231
General Specification ........................................... .231
Inspection and Adjustment ....................................231
REAR FINAL DRIVE: R230
PRECAUTION ............... ............................
233
PRECAUTIONS .............................................. ..233
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
233
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
233
Precaution for Servicing Rear Final Drive .............234
PREPARATION .........................................235
PREPARATION .............................................. ..235
Special Service Tool ............................................ .235
Commercial Service Tool ......................................239
SYMPTOM DIAGNOSIS ...........................240
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... ..
240
NVH Troubleshooting Chart ..................................240
DESCRIPTION ................................................ ..241
Cross-Sectional View ........................................... .241
ON-VEHICLE MAINTENANCE .................242
DIFFERENTIAL GEAR OIL ..............................242
Changing Differential Gear Oil ............................. .242
Checking Differential Gear Oil ..............................242
ON-VEHICLE REPAIR ..............................243
FRONT OIL SEAL ............................................243
Revision: March 2010 2008 QX56

DLN-5
CEF
G H
I
J
K L
M A
B
DLN
N
O P
Removal and Installation
.......................................
243
SIDE OIL SEAL .............................................. ..245
Removal and Installation .......................................245
CARRIER COVER .......................................... ..247
Removal and Installation .......................................247
REMOVAL AND INSTALLA TION .............248
REAR FINAL DRIVE ...................................... ..248
Removal and Installation .......................................248
DISASSEMBLY AND AS SEMBLY ............251
REAR FINAL DRIVE .......................................251
Disassembly and Assembly ................................. ..251
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... .
268
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
268
General Specification .......................................... ..268
Inspection and Adjustment ....................................268
Revision: March 2010 2008 QX56

DLN-6
< BASIC INSPECTION >[ATX14B]
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000001737094
WORK FLOW
DETAILED FLOW
1.CUSTOMER INFORMATION
Interview the customer to obtain detailed information about the symptom.
>> GO TO 2
2.PRELIMINARY CHECK
Perform preliminary check. Refer to DLN-7, "
Preliminary Check".
>> GO TO 3
3.SELF-DIAGNOSIS
Perform self-diagnosis. Refer to DLN-18, "
CONSULT-III Function (ALL MODE AWD/4WD)".
AWNIA1592GB
Revision: March 2010 2008 QX56

DIAGNOSIS AND REPAIR WORKFLOWDLN-7
< BASIC INSPECTION > [ATX14B]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
>> GO TO 4
4.SYMPTOM
Check for symptoms. Refer to DLN-100, "
Symptom Table".
>> GO TO 5
5.MALFUNCTIONING PARTS
Repair or replace the applicable parts.
>> GO TO 6
6.SYSTEM OPERATION
Check system operation.
>> GO TO 7
7.SELF-DIAGNOSIS
Perform self-diagnosis.
Are any DTC's displayed?
YES >> GO TO 5
NO >> Inspection End
Preliminary CheckINFOID:0000000001737095
TRANSFER FLUID CHECK
Check for leaks and fluid level. Refer to DLN-127, "Inspection".
PREPARATION FOR ROAD TEST
The purpose of the test is to determine overall performance of trans-
fer case and analyze causes of malfunctions.
When a malfunction is found in any part of transfer, perform the road
test to locate the malfunction area and repair the malfunction parts.
The road test consists of the following three parts.
1. CHECK BEFORE ENGINE IS STARTED
2. CHECK AT IDLE
3. CRUISE TEST
CHECK BEFORE ENGINE IS STARTED
1.CHECK 4WD SHIFT INDICATOR LAMP
1. Park vehicle on flat surface.
2. Turn ignition switch to OFF position.
3. Move A/T selector lever to P position.
4. Set 4WD shift switch to 2WD position.
5. Turn ignition switch to ON position. (Do not start engine.)
Does 4WD shift indicator lamp turn ON for approximately 1 second?
YES >> GO TO 2.
NO >> GO TO DLN-101, "
Diagnosis Procedure".
2.CHECK 4WD WARNING LAMP
1. Turn ignition switch to OFF position.
2. Move A/T selector lever to P position.
3. Set 4WD shift switch to 2WD position.
4. Turn ignition switch to ON position. (Do not start engine.)
SMT089D
Revision: March 2010 2008 QX56

DLN-8
< BASIC INSPECTION >[ATX14B]
DIAGNOSIS AND REPAIR WORKFLOW
Does 4WD warning lamp turn ON?
YES >> GO TO CHECK AT IDLE.
NO >> GO TO
DLN-103, "
Diagnosis Procedure".
CHECK AT IDLE
1.CHECK 4WD SHIFT INDICATOR LAMP
1. Park vehicle on flat surface and engage the parking brake.
2. Turn ignition switch to OFF position.
3. Move A/T selector lever to P position.
4. Set 4WD shift switch to 2WD position.
5. Start engine.
Does 4WD shift indicator lamp turn ON?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK 4WD WARNING LAMP
Check 4WD warning lamp state.
Is 4WD warning lamp turned ON?
YES >> Perform the self-diagnosis. Refer to DLN-18, "CONSULT-III Function (ALL MODE AWD/4WD)".
NO >> Refer to DLN-105, "
Diagnosis Procedure".
3.CHECK 4WD SHIFT INDICATOR AND 4LO INDICATOR OPERATION
1. Brake pedal depressed.
2. Move A/T selector lever to N position.
3. Set 4WD shift switch to 2WD, AUTO, 4H, 4LO, 4H, AUTO and 2WD in order. (Stay at each switch position for at least 1 sec-
ond.)
Do 4WD shift indicator and 4LO indicator lamps change properly?
Does buzzer sound?
YES >> GO TO CRUISE TEST.
NO >> GO TO DLN-105, "
Diagnosis Procedure".
CRUISE TEST
1.CHECK INPUT SIGNAL
1. Warm up engine to normal operating temperature.
2. Park vehicle on flat surface.
3. Move A/T selector lever to P position.
4. Set 4WD shift switch to AUTO position.
5. Start engine.
6. Drive vehicle for at least 30 seconds at a speed higher than 20 km/h (12 MPH).
Is 4WD warning lamp turned ON?
On steady>>Perform the self-diagnosis. Refer to DLN-18, "CONSULT-III Function (ALL MODE AWD/4WD)".
WDIA0136E
Revision: March 2010 2008 QX56

DIAGNOSIS AND REPAIR WORKFLOWDLN-9
< BASIC INSPECTION > [ATX14B]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
Flash rapidly>>Refer to DLN-110, "Diagnosis Procedure".
Flash slowly>>Refer to DLN-111, "
Diagnosis Procedure".
NO >> GO TO 2.
2.CHECK TIGHT CORNER BRAKING SYMPTOM (1)
1. Set 4WD shift switch to AUTO position.
2. Drive vehicle at speed lower than 20 km/h (12 MPH) with steering wheel fully turned.
Does tight corner braking symptom occur?
YES >> GO TO DLN-112, "Diagnosis Procedure".
NO >> GO TO 3.
3.CHECK TIGHT CORNER BRAKING SYMPTOM (2)
1. Set 4WD shift switch to 4HI position.
2. Drive vehicle at speed lower than 20 km/h (12 MPH) with steering wheel fully turned.
Does tight corner braking symptom occur?
YES >> Inspection End.
NO >> GO TO DLN-116, "
Diagnosis Procedure".
Revision: March 2010 2008 QX56

DLN-10
< FUNCTION DIAGNOSIS >[ATX14B]
4WD SYSTEM
FUNCTION DIAGNOSIS
4WD SYSTEM
System DiagramINFOID:0000000001737096
COMPONENT DESCRIPTION
WDIA0164E
Components
Function
Transfer control unit Controls transfer control device, control valves and shifts between 2WD/4WD and 4H/4LO.
Transfer control device Integrates actuator motor and actuator position switch.
2-4WD shift solenoid valve Controls oil pressure and allows shifting between 2WD and 4WD.
Clutch pressure solenoid valve Controls oil pressure and distributes torque between front and rear tires.
Line pressure switch Detects line pressure.
Clutch pressure switch Detects clutch pressure.
Transfer fluid temperature sensor Detects transfer fluid temperature.
Actuator motor Moves shift rods when signaled by transfer control unit.
Actuator position switch Detects actuator motor position.
Wait detection switch Detects whether or not 4WD lock gear is locked.
4LO switch Detects if transfer case is in 4LO.
ATP switch Detects if transfer case is in neutral.
4WD shift switch Allows driver to select from 2WD/4WD, 4H/4LO and AUTO.
4WD warning lamp • Illuminates if malfunction is detected in 4WD system.
• Flashes (1 flash / 2 seconds) if large difference in diameter of front and rear tires.
• Flashes (2 flashes / 1 second) if high transfer fluid temperature is detected.
AT P w a r n i n g l a m p Indicates that A/T parking mechanism does not operate when A/T selector lever is in P position
because transfer case is in neutral.
4WD shift indicator lamp Displays driving range selected by 4WD shift switch.
4LO indicator lamp Displays 4LO range.
Revision: March 2010 2008 QX56