Engine cooling system INFINITI QX56 2008 Factory User Guide

CO-20
< ON-VEHICLE REPAIR >
WATER PUMP
WATER PUMP
Removal and InstallationINFOID:0000000001538864
CAUTION:
• When removing water pump, be careful not to get engine coolant on drive belt.
• Water pump cannot be disassembled and should be replaced as a unit.
REMOVAL
1. Drain engine coolant so that no engine coolant comes out from water pump fitting hole. Refer to CO-11,
"Changing Engine Coolant".
CAUTION:
Perform when the engine is cold.
2. Remove the engine front undercover using power tool.
3. Remove the air duct and resonator assembly. Refer to EM-25, "
Removal and Installation".
4. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
5. Remove the water pump pulley.
6. Remove the water pump. • Engine coolant will leak from the cylinder block, so have a receptacle ready below.
CAUTION:
Handle water pump vane so that it does not contact any other parts.
INSPECTION AFTER REMOVAL
• Visually check that there is no signi ficant dirt or rust on the water
pump body and vane.
• Make sure there is no looseness in the vane shaft, and that it turns smoothly when rotated by hand.
• Replace the water pump assembly, if necessary.
INSTALLATION
Installation is in the reverse order of removal.
• After installation bleed the air from the cooling system. Refer to CO-11, "
Changing Engine Coolant".
INSPECTION AFTER INSTALLATION
KBIA2543E
1. Gasket2. Water pump3. Water pump pulley
KBIA2552E
Revision: March 2010 2008 QX56

EC-1
ENGINE
C
DE
F
G H
I
J
K L
M
SECTION EC
A
EC
N
O P
CONTENTS
ENGINE CONTROL SYSTEM
VK56DE
BASIC INSPECTION ....... .............................
8
DIAGNOSIS AND REPAIR WORKFLOW ..... .....8
Trouble Diagnosis Introduction ........................... ......8
INSPECTION AND ADJUSTMENT ....................13
Basic Inspection .................................................. ....13
Idle Speed and Ignition Timing Check ....................17
Procedure After Replacing ECM .............................17
VIN Registration ......................................................17
Accelerator Pedal Released Position Learning .......18
Throttle Valve Closed Position Learning .................18
Idle Air Volume Learning .........................................18
FUNCTION DIAGNOSIS ..............................21
ENGINE CONTROL SYSTEM ........................ ....21
System Diagram .................................................. ....21
Engine Control Component Parts Location .............22
MULTIPORT FUEL INJECTION SYSTEM ..... ....28
System Description ............................................. ....28
ELECTRIC IGNITION SYSTEM ..................... ....31
System Description ............................................. ....31
AIR CONDITIONING CUT CONTROL ...............32
Input/Output Signal Chart .................................... ....32
System Description .................................................32
AUTOMATIC SPEED CONTROL DEVICE
(ASCD) ...............................................................
33
System Description ............................................. ....33
Component Description ...........................................34
CAN COMMUNICATION ....................................35
System Description ............................................. ....35
COOLING FAN CONTROL ................................36
Description ..............................................................36
EVAPORATIVE EMISSION SYSTEM ...............37
Description ........................................................... ....37
INTAKE VALVE TIMING CONTROL ................40
Description ...............................................................40
ON BOARD DIAGNOSTIC (OBD) SYSTEM ....41
Introduction ..............................................................41
Two Trip Detection Logic .........................................41
Emission-related Diagnostic Information .................42
Malfunction Indicator Lamp (MIL) ............................55
OBD System Operation Chart .................................58
CONSULT-III Function (ENGINE) ...........................63
Generic Scan Tool (GST) Function .........................72
COMPONENT DIAGNOSIS .........................75
TROUBLE DIAGNOSIS - SPECIFICATION
VALUE ...............................................................
75
Description ........................................................... ....75
Testing Condition .....................................................75
Inspection Procedure ...............................................75
Diagnosis Procedure ...............................................76
POWER SUPPLY AND GROUND CIRCUIT ....83
Diagnosis Procedure ...............................................83
Ground Inspection ...................................................86
U1000, U1001 CAN COMM CIRCUIT ...............87
Description ...............................................................87
On Board Diagnosis Logic .......................................87
DTC Confirmation Procedure ..................................87
Diagnosis Procedure ...............................................87
U1010 CONTROL UNIT (CAN) .........................88
Description ...............................................................88
On Board Diagnosis Logic .......................................88
DTC Confirmation Procedure ..................................88
Diagnosis Procedure ...............................................88
P0011, P0021 IVT CONTROL ...........................90
On Board Diagnosis Logic .......................................90
Revision: March 2010 2008 QX56

EC-6
Component Description .........................................359
On Board Diagnosis Logic .....................................359
DTC Confirmation Procedure ................................359
Diagnosis Procedure .............................................360
P2101 ELECTRIC THROTTLE CONTROL
FUNCTION .......................................................
362
Description ........................................................... ..362
On Board Diagnosis Logic .....................................362
DTC Confirmation Procedure ................................362
Diagnosis Procedure .............................................362
Component Inspection ...........................................365
P2118 THROTTLE CONTROL MOTOR ..........366
Component Description ....................................... ..366
On Board Diagnosis Logic .....................................366
DTC Confirmation Procedure ................................366
Diagnosis Procedure .............................................366
Component Inspection ...........................................367
P2119 ELECTRIC THROTTLE CONTROL
ACTUATOR .....................................................
368
Component Description ....................................... ..368
On Board Diagnosis Logic .....................................368
DTC Confirmation Procedure ................................368
Diagnosis Procedure .............................................369
P2122, P2123 APP SENSOR ..........................370
Component Description ....................................... ..370
On Board Diagnosis Logic .....................................370
DTC Confirmation Procedure ................................370
Diagnosis Procedure .............................................371
Component Inspection ...........................................372
P2127, P2128 APP SENSOR ..........................373
Component Description ....................................... ..373
On Board Diagnosis Logic .....................................373
DTC Confirmation Procedure ................................373
Diagnosis Procedure .............................................373
Component Inspection ...........................................376
P2135 TP SENSOR .........................................377
Component Description ....................................... ..377
On Board Diagnosis Logic .....................................377
DTC Confirmation Procedure ................................377
Diagnosis Procedure .............................................377
Component Inspection ...........................................380
P2138 APP SENSOR ......................................381
Component Description ....................................... ..381
On Board Diagnosis Logic .....................................381
DTC Confirmation Procedure ................................381
Diagnosis Procedure .............................................382
Component Inspection ...........................................384
P2A00, P2A03 A/F SENSOR 1 .......................385
Component Description ....................................... ..385
On Board Diagnosis Logic .....................................385
DTC Confirmation Procedure ................................385
Diagnosis Procedure .............................................386
ASCD BRAKE SWITCH ...................................390
Component Description ....................................... .390
Diagnosis Procedure .............................................390
Component Inspection ..........................................393
ASCD INDICATOR ...........................................394
Component Description ....................................... .394
Diagnosis Procedure .............................................394
COOLING FAN .................................................395
Diagnosis Procedure ............................................ .395
Component Inspection ..........................................395
ELECTRICAL LOAD SIGNAL ..........................397
Description ........................................................... .397
Diagnosis Procedure .............................................397
FUEL INJECTOR ..............................................399
Component Description ....................................... .399
Diagnosis Procedure .............................................399
Component Inspection ..........................................401
FUEL PUMP .....................................................402
Description ........................................................... .402
Diagnosis Procedure .............................................402
Component Inspection ..........................................405
ICC BRAKE SWITCH ..................................... ..406
Component Description ....................................... .406
Diagnosis Procedure .............................................406
Component Inspection ..........................................409
IGNITION SIGNAL ............................................411
Component Description ....................................... .411
Diagnosis Procedure .............................................411
Component Inspection ..........................................414
ON BOARD REFUELING VAPOR RECOV-
ERY (ORVR) .....................................................
416
System Description .............................................. .416
Diagnosis Procedure .............................................416
Component Inspection ..........................................418
POSITIVE CRANKCASE VENTILATION .........421
Description ........................................................... .421
Component Inspection ..........................................421
REFRIGERANT PRESSURE SENSOR ...........423
Component Description ....................................... .423
Diagnosis Procedure .............................................423
ECU DIAGNOSIS ......................................426
ECM ................................................................ ..426
CONSULT-lll Reference Value in Data Monitor
Mode .................................................................... .
426
ECM Harness Connector Terminal Layout ...........429
ECM Terminal and Reference Value ....................429
Wiring Diagram - ENGINE CONTROL SYSTEM - .439
Fail-Safe Chart ......................................................459
DTC Inspection Priority Chart ...............................461
Revision: March 2010 2008 QX56

EC-22
< FUNCTION DIAGNOSIS >[VK56DE]
ENGINE CONTROL SYSTEM
Engine Control Comp onent Parts Location
INFOID:0000000001351343
1. ECM 2. Battery current sensor 3. Power steering pressure sensor
4. Ignition coil (with power transistor) and spark plug (bank 2) 5. Refrigerant pressure sensor 6. Intake valve timing control position
sensor (bank 2)
7. Intake valve timing control solenoid valve (bank 2) 8. Engine coolant temperature sensor 9. Electric throttle control actuator
10. Intake valve timing control position sensor (bank 1) 11. Intake valve timing control solenoid
valve (bank 1) 12. Cooling fan motor
13. Camshaft position sensor (PHASE) 14. I gnition coil (with power transistor)
and spark plug (bank 1) 15. Mass air flow sensor (with intake air
temperature sensor)
16. A/F sensor 1 (bank 1) 17. EVAP service port 18. Fuel injector (bank 1)
19. Knock sensor (bank 1) 20. EVAP canister purge volume control
solenoid valve 21. Knock sensor (bank 2)
22. Fuel injector (bank 2) 23. A/F sensor 1 (bank 2) 24. IPDM E/R
BBIA0743E
Revision: March 2010 2008 QX56

EC-24
< FUNCTION DIAGNOSIS >[VK56DE]
ENGINE CONTROL SYSTEM
10. Camshaft position sensor (PHASE) 11
. Electric throttle control actuator
(view with intake air duct removed) 12. Cooling fan motor harness connec-
tor
: Vehicle front
BBIA0739E
Revision: March 2010 2008 QX56

EC-36
< FUNCTION DIAGNOSIS >[VK56DE]
COOLING FAN CONTROL
COOLING FAN CONTROL
DescriptionINFOID:0000000001351873
SYSTEM DESCRIPTION
Cooling Fan Control
*1: The ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to ECM through CAN communication line.
The ECM controls the cooling fan corresponding to the
vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The c ontrol system has 2-step control [HI/OFF].
Cooling Fan Operation
SensorInput signal to ECMECM functionActuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
Cooling fan
controlIPDM E/R
(Cooling fan relay)
Battery
Battery voltage*
1
Wheel sensorVehicle speed*2
Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch Air conditioner ON signal*
2
Refrigerant pressure sensorRefrigerant pressure
PBIB2060E
Revision: March 2010 2008 QX56

ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-65
< FUNCTION DIAGNOSIS > [VK56DE]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-III screen in freeze frame
data
mode only if a 1st trip DTC or DTC is detected. For details, refer to "Freeze Frame Data and 1st Trip Freeze Frame Data".
*3: Always “CMPLT ” is displayed.
WORK SUPPORT MODE
Work Item
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Fuel injector ××
Power transistor (Ignition timing) ××
Throttle contro l motor relay ××
Throttle control motor ×
EVAP canister purge volume con-
trol solenoid valve ××
××
Air conditioner relay ×
Fuel pump relay ×× ×
Cooling fan relay ×××
Air fuel ratio (A/F) sensor 1 heater ×××*3
Heated oxygen sensor 2 heater ×××*3
EVAP canister vent control valve ×× ××
Intake valve timing control solenoid
valve ××
×
Alternator ××
Calculated load value ××
Item
DIAGNOSTIC TEST MODE
WORK SUP-
PORT SELF-DIAGNOSTIC
RESULTS DATA
MONI- TOR ACTIVE
TEST DTC & SRT
CONFIRMATION
DTC*1 FREEZE
FRAME
DATA*2 SRT
STATUS DTC
WORK SUP-
PORT
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE • FUEL PUMP WILL STOP BY TOUCHING “START” DUR- ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS. When releasing fuel pressure from
fuel line
IDLE AIR VOL LEARN • THE IDLE AIR VOLUME THAT KEEPS THE ENGINE
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM. When learning the idle air volume
SELF-LEARNING CONT • THE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT. When clearing the coefficient of
self-learning control value
Revision: March 2010
2008 QX56

ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-69
< FUNCTION DIAGNOSIS > [VK56DE]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
PURG VOL C/V [%]
• Indicates the EVAP canister purge vol-
ume control solenoid valve control value
computed by the ECM according to the
input signals.
• The opening becomes larger as the val- ue increases.
INT/V TIM (B1)
[ ° CA]
• Indicates [°CA] of intake camshaft ad-
vanced angle.
INT/V TIM (B2)
[ ° CA]
INT/V SOL (B1) [%] • The control value of the intake valve tim-
ing control solenoid valve (determined by
ECM according to the input signals) is in-
dicated.
• The advance angle becomes larger as
the value increases.
INT/V SOL (B2) [%]
AIR COND RLY
[ON/OFF]
ו The air conditioner relay control condi-
tion (determined by ECM according to
the input signals) is indicated.
FUEL PUMP RLY
[ON/OFF] ו Indicates the fuel pump relay control con-
dition determined by ECM according to
the input signals.
VENT CONT/V
[ON/OFF] • The control condition of the EVAP canis-
ter vent control valve (determined by
ECM according to the input signals) is in-
dicated.
ON: Closed
OFF: Open
THRTL RELAY [ON/
OFF] ו Indicates the throttle control motor relay
control condition determined by the ECM
according to the input signals.
COOLING FAN
[HI/OFF] ו The control condition of the cooling fan
(determined by ECM according to the in-
put signals) is indicated.
HI: High speed operation
OFF: Stop
HO2S2 HTR (B1)
[ON/OFF] • Indicates [ON/OFF] condition of heated
oxygen sensor 2 heater determined by
ECM according to the input signals.
HO2S2 HTR (B2)
[ON/OFF]
I/P PULLY SPD
[rpm] ו Indicates the engine speed computed
from the input speed sensor signal.
VEHICLE SPEED
[km/h] or [mph] ו Indicates the vehicle speed computed
from the output speed sensor signal.
IDL A/V LEARN
[YET/CMPLT] • Display the condition of idle air volume
learning
YET: Idle Air Volume Learning has not
been performed yet.
CMPLT: Idle Air Volume Learning has al-
ready been performed successfully.
TRVL AFTER MIL
[km] or [mile] • Distance traveled while MIL is activated.
Monitored item
[Unit] ECM IN-
PUT SIG-
NALS MAIN
SIGNALS Description
Remarks
Revision: March 2010 2008 QX56

ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-71
< FUNCTION DIAGNOSIS > [VK56DE]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
ALT DUTY SIG
[ON/OFF] • The control condition of the power gener-
ation voltage variable control (deter-
mined by ECM according to the input
signals) is indicated.
ON: Power generation voltage variable
control is active.
OFF: Power generation voltage variable
control is inactive.
A/F ADJ-B1 • Indicates the correction factor stored in
ECM. The factor is calculated from the
difference between the target air/fuel ra-
tio stored in ECM and the air-fuel ratio
calculated from air fuel ratio (A/F) sensor
1 signal.
A/F ADJ-B2
Voltage [V]
• Voltage, frequency, duty cycle or pulse width measured by the probe. • Only # is displayed if item is unable to
be measured.
• Figures with #s are temporary ones. They are the same figures as an actual
piece of data which was just previously
measured.
Frequency [msec],
[Hz] or [%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOW Monitored item
[Unit] ECM IN-
PUT SIG-
NALS MAIN
SIGNALS Description
Remarks
TEST ITEMCONDITION JUDGEMENTCHECK ITEM (REMEDY)
FUEL INJEC-
TION • Engine: Return to the original
trouble condition
• Change the amount of fuel injec- tion using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
• Harness and connectors
• Fuel injector
• Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING • Engine: Return to the original
trouble condition
• Timing light: Set
• Retard the ignition timing using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
• Perform Idle Air Volume Learning.
POWER BAL-
ANCE • Engine: After warming up, idle the
engine.
• A/C switch: OFF
• Selector lever: P or N
• Cut off each injector signal one at a time using CONSULT-III. Engine runs rough or dies. • Harness and connectors
• Compression
• Fuel injector
• Power transistor
•Spark plug
• Ignition coil
COOLING FAN* • Ignition switch: ON
• Turn the cooling fan HI and OFF
using CONSULT-III. Cooling fan moves and stops.
• Harness and connectors
• Cooling fan motor
•IPDM E/R
ENG COOLANT
TEMP • Engine: Return to the original
trouble condition
• Change the engine coolant tem-
perature using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. • Harness and connectors
• Engine coolant temperature sen-
sor
• Fuel injector
FUEL PUMP RE-
LAY • Ignition switch: ON
(Engine stopped)
• Turn the fuel pump relay ON and
OFF using CONSULT-III and lis-
ten to operating sound. Fuel pump relay makes the operat-
ing sound.
• Harness and connectors
• Fuel pump relay
Revision: March 2010
2008 QX56

EC-72
< FUNCTION DIAGNOSIS >[VK56DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
*: Leaving cooling fan OFF with CONSULT-III while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-462, "DTC Index".
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC WORK SUPPORT Mode
*: DTC P1442 and P1456 does not apply to JA60 models but appears in DTC Work Support Mode screens.
Generic Scan Tool (GST) FunctionINFOID:0000000001351349
DESCRIPTION
PURG VOL
CONT/V• Engine: After warming up, run en-
gine at 1,500 rpm.
• Change the EVAP canister purge volume control solenoid valve
opening percent using CON-
SULT-III. Engine speed changes according to
the opening percent.
• Harness and connectors
• Solenoid valve
FUEL/T TEMP
SEN • Change the fuel tank temperature using CONSULT-III.
VENT CON-
TROL/V • Ignition switch: ON
(Engine stopped)
• Turn solenoid valve ON and OFF with the CONSULT-III and listen
to operating sound. Solenoid valve makes an operating
sound.
• Harness and connectors
• Solenoid valve
V/T ASSIGN AN-
GLE • Engine: Return to the original
trouble condition
• Change intake valve timing using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
• Harness and connectors
• Intake valve timing control sole-
noid valve
ALTERNATOR
DUTY •Engine: Idle
• Change duty ratio using CON-
SULT-III. Battery voltage changes. • Harness and connectors
• IPDM E/R
•Alternator
TEST ITEM
CONDITION JUDGEMENTCHECK ITEM (REMEDY)
Test mode Test itemCorresponding DTC No. Reference page
EVAPORATIVE
SYSTEM PURG FLOW P0441
P0441EC-219
EVP SML LEAK P0442/P1442* P0442
EC-224P0455EC-259
EVP V/S LEAK P0456/P1456* P0456EC-266
PURG VOL CN/V P1444 P0443EC-231
A/F SEN1 A/F SEN1 (B1) P1276
P0130EC-141A/F SEN1 (B1) P1278/P1279 P0133EC-153
A/F SEN1 (B2) P1286 P0150EC-141
A/F SEN1 (B2) P1288/P1289 P0153EC-153
HO2S2 HO2S2 (B1) P0139
P0139EC-171
HO2S2 (B1) P1146 P0138EC-164
HO2S2 (B1) P1147 P0137EC-159
HO2S2 (B2) P0159 P0159EC-171
HO2S2 (B2) P1166 P0158EC-164
HO2S2 (B2) P1167 P0157EC-159
Revision: March 2010 2008 QX56