INFINITI QX56 2008 Factory Service Manual
Manufacturer: INFINITI, Model Year: 2008, Model line: QX56, Model: INFINITI QX56 2008Pages: 4083, PDF Size: 81.73 MB
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TM-174
< PRECAUTION >
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for On Board Diagnosis (OBD) System of A/T and EngineINFOID:0000000001531485
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch “OFF” and disconnect the negative battery cable before any repair
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. Will
cause the MIL to light up.
• Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Be sure to route and secure th e harnesses properly after work. Interference of the harness with a
bracket, etc. May cause the MIL to light up due to a short circuit.
• Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.
• Be sure to erase the unnecessary malfunction informa tion (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
PrecautionINFOID:0000000001531486
NOTE:
If any malfunctions occur in the RE5R05A model tr ansmission, replace the entire transmission assem-
bly.
• Before connecting or disconn ecting the TCM harness connec-
tor, turn ignition switch “O FF” and disconnect negative bat-
tery cable. Because battery voltage is applied to TCM even if
ignition switch is turned “OFF”.
• After performing each TROUBLE DIAGNOSIS, perform “DTC
(Diagnostic Trouble Code) CONFIRMATION PROCEDURE”.
If the repair is completed the DTC should not be displayed in the
“DTC CONFIRMATION PROCEDURE”.
• Always use the specified brand of ATF. Refer to MA-12, "
Fluids and Lubricants".
• Use paper rags not cloth rags during work.
• After replacing the ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
• Before proceeding with disassembly, thoroughly clean the outside of the transmission. It is important to pre- vent the internal parts from becoming cont aminated by dirt or other foreign matter.
• Disassembly should be done in a clean work area.
• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transmission.
• Place disassembled parts in order for easier and proper assembly.
SEF289H
SEF217U
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PRECAUTIONSTM-175
< PRECAUTION >
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• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or reassembly.
• Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
• It is very important to perform func tional tests whenever they are indicated.
• The valve body contains precision parts and requires extreme care when parts are removed and serviced. Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
• Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
• Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in pl ace during assembly. Do not use grease.
• Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
• Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to TM-
182, "A/T Fluid Cooler Cleaning".
• After overhaul, refill the transmission with new ATF.
• When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con- verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
TM-180, "
Changing the A/T Fluid (ATF)".
Service Notice or PrecautionINFOID:0000000001531487
ATF COOLER SERVICE
• If A/T fluid contains fictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiat or or replace the radiator. Flush cooler lines with
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to TM-182,
"A/T Fluid Cooler Cleaning". For radiator replacement, refer to CO-15, "Removal and Installation".
CHECKING AND CHANGING A/T FLUID
• Increase ATF oil temperature to 80 °C (176° F) first, then check and adjust oil level at 65 °C (149° F).
NOTE:
The A/T has both water cooling and air cooling systems. The air cooling system has a bypass valve. When
ATF oil temperature is at or below 50 °C (122° F), it does not flow through the air cooled system. If A/T oil
level is adjusted without flow throughout the entir e system, the level will be 10mm lower than required.
Therefore, all piping should be filled with oil when adjusting level.
OBD-II SELF-DIAGNOSIS
• A/T self-diagnosis is performed by the TCM in combination with the ECM. Refer to the table on TM-32,
"CONSULT-III Function (TRANSMISSION)" for the indicator used to display each self-diagnostic result.
• The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memo- ries.
Always perform the procedure on TM-30, "
OBD-II Diagnostic Trouble Code (DTC)" to complete the
repair and avoid unnecessary blinking of the MIL.
For details of OBD-II, refer to TM-30
.
• Certain systems and components, especially those related to OBD, may use the new style slide-
locking type harness connector. For descrip tion and how to disconnect, refer to PG-65
.
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TM-176
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000004917422
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
ST2505S001
(J-34301-C)
Oil pressure gauge set
1. ST25051001
(—)
Oil pressure gauge
2. ST25052000
(—)
Hose
3. ST25053000
(—)
Joint pipe
4. ST25054000
(—)
Adapter
5. ST25055000
(—)
Adapter Measuring line pressure
KV31103600
(J-45674)
Joint pipe adapter
(With ST25054000) Measuring line pressure
ST33400001
(J-26082)
Drift • Installing rear oil seal (2WD models)
• Installing oil pump housing oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
KV31102400
(J-34285 and J-34285-87)
Clutch spring compressor Installing reverse brake return spring retainer
a: 320 mm (12.60 in)
b: 174 mm (6.85 in)
ST25850000
(J-25721-A)
Sliding hammer Remove oil pump assembly
a: 179 mm (7.05 in)
b: 70 mm (2.76 in)
c: 40 mm (1.57 in)
d: M12X1.75P
ZZA0600D
ZZA1227D
NT086
NT423
NT422
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PREPARATIONTM-177
< PREPARATION >
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Commercial Service ToolINFOID:0000000004917423
—
(J-47002)
Transmission jack adapter kit
1. —
(J-47002-2)
Center bracket
2. —
(J-47002-3)
Adapter plate
3. —
(J-47002-4)
Adapter block Assist in removal of transmission and transfer
case as one assembly using only one trans-
mission jack.
—
( J-46534 )
Trim tool set For removing trim
Tool number
(Kent-Moore No.)
Tool name
Description
WCIA0499E
AWJIA0483ZZ
Tool name
Description
Power tool Loosening bolts and nuts
Drift Installing manual shaft seals
a: 22 mm (0.87 in) dia.
Drift Installing rear oil seal (4WD models)
a: 64 mm (2.52 in) dia.
PBIC0190E
NT083
SCIA5338E
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TM-178
< ON-VEHICLE MAINTENANCE >
A/T FLUID
ON-VEHICLE MAINTENANCE
A/T FLUID
Checking the A/T Fluid (ATF)INFOID:0000000004917424
CAUTION:
If using the vehicle for towing, the A/T fluid must be replaced as specified. Refer to MA-8, "
Introduc-
tion of Periodic Maintenance".
1. Before driving, the A/T fluid level can be checked at A/T fluid temperatures of 30 ° to 50° C (86° to 122° F) using the “COLD”
range on the A/T fluid level gauge as follows:
a. Park the vehicle on a level surface and set the parking brake.
b. Start the engine and move the shift selector through each gear position. Move the shift selector into the “P” position.
c. Check the A/T fluid level with the engine idling.
d. Remove the A/T fluid level gauge and wipe it clean with a lint- free paper.
CAUTION:
When wiping the A/T fluid from the A/ T fluid level gauge,
always use a lint-free paper, not a cloth.
e. Re-insert the A/T fluid level gauge into the A/T fluid charging pipe until the cap contacts the t op of the A/T fluid charging pipe
as shown.
CAUTION:
To check A/T fluid level, insert th e A/T fluid level gauge until
the cap contacts the top of the A/T fluid charging pipe, with
the gauge reversed from th e normal inserted position.
f. Remove the A/T fluid level gauge and note the A/T fluid level. If the A/T fluid level is at low si de of range, add A/T fluid to the
transmission through the A/T fluid charging pipe.
CAUTION:
Do not overfill the transmission with A/T fluid.
g. Install the A/T fluid level gauge and the A/T fluid level gauge bolt.
2. Warm up the engine and transmission.
3. Check for any A/T fluid leaks.
4. Drive the vehicle to increase the A/T fluid temperature to 80 ° C (176 ° F).
LLIA0071E
A/T fluid level
gauge bolt : Refer to
TM-214, "Removal and Installation (2WD)" or TM-216, "Removal
and Installation (4WD)"
SCIA2899E
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A/T FLUIDTM-179
< ON-VEHICLE MAINTENANCE >
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5. Allow the A/T fluid temperature to fall to approximately 65 °C (149° F). Use the CONSULT-III to monitor the
A/T fluid temperature as follows:
NOTE:
The A/T fluid level will be significantly affected by the A/T fluid temperature as shown. Therefore monitor
the A/T fluid temperature data using the CONSULT-III.
a. Connect CONSULT-III to data link connector.
b. Select “MAIN SIGNALS” in “DATA MO NITOR” mode for “A/T” with CONSULT-III.
c. Read out the value of “ATF TEMP 1”.
6. Re-check the A/T fluid level at A/T fluid temperatures of approxi-
mately 65° C (149°F) using the “HOT” range on the A/T fluid
level gauge as shown. The HOT range is between 50 ° - 80° C
(122° - 176 ° F).
CAUTION:
• When wiping the A/T fluid from the A/T fluid level gauge, always use lint-free paper, not a cloth.
• To check the A/T fluid level, insert the A/T fluid level gauge until the cap contacts the top of the A/T fluid charg-
ing pipe, with the gauge reversed from the normal
inserted position as shown.
7. Check the A/T fluid condition. • If the A/T fluid is very dark or has some burned smell, there
may be an internal problem with the transmission. Refer to
TM-182, "
A/T Fluid Cooler Cleaning". Flush the transmission
cooling system after repairing the transmission.
• If the A/T fluid contains frictional material (clutches, bands, etc.), replace the radiator and flush the transmission cooler
lines using cleaning solvent and compressed air after repairing
the transmission.
8. Install the A/T fluid level gauge in the A/T fluid charging pipe.
9. Tighten the A/T fluid level gauge bolt to specification.
SLIA0016E
LLIA0071E
A/T fluid level
gauge bolt : Refer to
TM-214, "Removal and Installation (2WD)" or TM-216, "Removal
and Installation (4WD)"
SCIA2899E
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TM-180
< ON-VEHICLE MAINTENANCE >
A/T FLUID
Changing the A/T Fluid (ATF)
INFOID:0000000004917425
CAUTION:
If using the vehicle for towing, the A/T fl uid must be replaced as specified. Refer to MA-8, "
Introduc-
tion of Periodic Maintenance".
1. Drive the vehicle to warm up the A/T fluid to approximately 80 ° C (176 ° F).
2. Stop the engine.
3. Remove the A/T fluid level gauge.
4. Drain the A/T fluid from the drain plug hole, then install the drain plug with a new gasket. Refill the transmission with new A/T
fluid. Always refill with the same volume as the drained A/T fluid.
Use the A/T fluid level gauge to check the A/T fluid level as
shown. Add A/T fluid as necessary.
• To flush out the old A/T fluid from the transmission oil coolers, pour new A/T fluid into the A/T fluid charg-
ing pipe with the engine idling and at the same time drain the old A/T fluid from the auxiliary transmis-
sion oil cooler hose return line.
• When the color of the A/T fluid coming out of the auxiliary transmission oil cooler hose return line is
about the same as the color of the new A/T fluid, flushing out the old A/T fluid is complete. The amount
of new A/T fluid used for flushing should be 30% to 50% increase of the specified capacity.
CAUTION:
• Use only Genuine NISSAN Matic J ATF and do not mix with other fluids.
• Using A/T fluid other than Genuine NISSAN Mati c J ATF will cause deterioration in driveability
and automatic transmission durability, and may damage the automatic transmission, which is
not covered by the warranty.
• When filling the transmission with A/T fluid, do not spill the A/T fluid on any heat generating parts such as the exhaust manifold.
• Do not reuse the drain plug gasket.
5. Install the A/T fluid level gauge and tighten the A/T fluid level gauge bolt to specification.
6. Drive the vehicle to warm up the A/T fluid to approximately 80 ° C (176 ° F).
7. Check the fluid level and condition. If the A/T fluid is still dirty, repeat steps 2 through 6.
8. Install the A/T fluid level gauge in the A/T fluid charging pipe and install the A/T fluid level gauge bolt.
9. Tighten the A/T fluid level gauge bolt to specification. Drain plug : Refer to
TM-220, "
Component".
LLIA0071E
A/T fluid grade and capacity : Refer to MA-12, "Fluids and Lubricants".
A/T fluid level
gauge bolt : Refer to TM-214, "
Removal and Installation (2WD)" or TM-216, "Removal and
Installation (4WD)".
LLIA0071E
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A/T FLUIDTM-181
< ON-VEHICLE MAINTENANCE >
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A/T fluid level
gauge bolt : Refer to TM-214, "Removal and Installation (2WD)" or TM-216, "Removal and
Installation (4WD)".
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TM-182
< ON-VEHICLE MAINTENANCE >
A/T FLUID COOLER
A/T FLUID COOLER
A/T Fluid Cooler CleaningINFOID:0000000004917426
Whenever an A/T is repaired, overhauled, or replaced, the A/T fluid cooler mounted in the radiator must be
inspected and cleaned.
Metal debris and friction material, if present, can become trapped in the A/T fluid cooler. This debris can con-
taminate the newly serviced A/T or, in severe cases, can bloc k or restrict the flow of A/T fluid. In either case,
malfunction of the newly serviced A/T may result.
Debris, if present, may build up as A/T fluid enters the c ooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
A/T FLUID COOLER CLEANING PROCEDURE
1. Position a drain pan under the A/T inlet and outlet fluid cooler tube to cooler hose connection.
2. Put a different color matching mark on each cooler tube to cooler hose connection to aid in assembly. CAUTION:
Use paint to make the matching mark. Do not damage the tubes or hose.
3. Disconnect the fluid cooler inlet and outlet rubber hoses from the steel cooler tubes.
NOTE:
Replace the cooler hoses if rubber material from the hose
remains on the tube fitting.
4. Drain any A/T fluid from the cooler hose.
5. Insert the extension adapter hose of a can of Transmission
Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
• Wear safety glasses and rubber gloves when spraying the Transmission Cooler Cleaner.
• Spray cooler cleaner only wi th adequate ventilation.
• Avoid contact with eyes and skin.
• Do not breath vapors or spray mist.
6. Hold the hose and can as high as possible and spray Transmis- sion Cooler Cleaner in a continuous stream into the cooler outlet
hose until fluid flows out of the cooler inlet hose for 5 seconds.
7. Insert the tip of an air gun into the end of the cooler outlet hose.
8. Wrap a shop rag around the tip of the air gun and the cooler out- let hose.
9. Blow compressed air regulated to 490 - 883 kPa (5 - 9 kg/cm
2 ,71 - 128 psi) through the cooler outlet hose
for 10 seconds to force out any remaining fluid.
10. Repeat steps 5 through 9 three additional times.
11. Position an oil pan under the banjo bolts that connect the fluid cooler tubes to the A/T.
12. Remove the banjo bolts.
SCIA3830E
SCIA3831E
SCIA3832E
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A/T FLUID COOLERTM-183
< ON-VEHICLE MAINTENANCE >
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13. Flush each steel line from the cooler side back toward the A/T by spraying Transmission Cooler Cleaner in a continuous stream for 5 seconds.
14. Blow compressed air regulated to 490 - 883 kPa (5 - 9 kg/cm
2 ,71 - 128 psi) through each steel line from
the cooler side back toward the A/T for 10 seconds to force out any remaining fluid.
15. Ensure all debris is removed from the steel cooler lines.
16. Ensure all debris is removed from the banjo bolts and fittings.
17. Perform A/T fluid cooler diagnosis procedure.
A/T FLUID COOLER DIAGNOSIS PROCEDURE
NOTE:
Insufficient cleaning of the cooler inlet hose exte rior may lead to inaccurate debris identification.
1. Position a drain pan under the A/T inlet and outlet fluid cooler tube to cooler hose connection.
2. Clean the exterior and tip of the cooler inlet hose.
3. Put a different color matching mark on each cooler tube to cooler hose connection to aid in assembly. CAUTION:
Use paint to make the matching mark. Do not damage the tubes or hose.
4. Disconnect the fluid cooler inle t and outlet rubber hoses from the
steel cooler tubes.
NOTE:
Replace the cooler hoses if rubber material from the hose
remains on the tube fitting.
5. Insert the extension adapter hose of a can of Transmission Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
• Wear safety glasses and rubber gloves when spraying the
Transmission Cooler Cleaner.
• Spray cooler cleaner only with adequate ventilation.
• Avoid contact with eyes and skin.
• Do not breath vapors or spray mist.
6. Hold the hose and can as high as possible and spray Transmis- sion Cooler Cleaner in a continuous stream into the cooler outlet
hose until fluid flows out of the cooler inlet hose for 5 seconds.
7. Tie a common white, basket-type coffee filter to the end of the cooler inlet hose.
SCIA3830E
SCIA3831E
SCIA3833E
Revision: March 2010 2008 QX56