4WD INFINITI QX56 2008 Factory Manual Online

DLN-134
< ON-VEHICLE REPAIR >[ATX14B]
TRANSFER CONTROL DEVICE
TRANSFER CONTROL DEVICE
Removal and InstallationINFOID:0000000001604416
CAUTION:
• Change vehicle state to AUTO, and then remove and install transfer control device.
• Check 4WD shift indicator after installation. Refer to
DLN-119, "
Precaution for Transfer Assembly
and Transfer Control Unit Replacement".
1. Shift lever2. Actuator
SDIA2654E
Revision: March 2010 2008 QX56

TRANSFER ASSEMBLYDLN-139
< REMOVAL AND INSTALLATION > [ATX14B]
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REMOVAL AND INSTALLATION
TRANSFER ASSEMBLY
Removal and InstallationINFOID:0000000001604419
REMOVAL
1. Set transfer state as 2WD when 4WD shift switch is at 2WD.
2. Remove the undercovers using power tool.
3. Drain the transfer fluid. Refer to DLN-127, "
Replacement".
4. Remove the center exhaust tube and main muffler. Refer to EX-6, "
Removal and Installation".
5. Remove the front and rear propeller shafts. Refer to DLN-184, "
Removal and Installation" (front), DLN-
184, "Removal and Installation" (rear).
CAUTION:
Do not damage spline, sleeve yoke and rear oi l seal when removing rear propeller shaft.
NOTE:
Insert a plug into the rear oil seal after removing the rear propeller shaft.
6. Remove the A/T nuts from the A/T crossmember. Refer to TM-216, "
Removal and Installation (4WD)".
7. Position two suitable jacks under the A/T and transfer assembly.
8. Remove the crossmember. Refer to TM-216, "
Removal and Installation (4WD)".
WARNING:
Support A/T and transfer assembly using two suitable jacks while removing crossmember.
9. Disconnect the electrical connectors from the following: • ATP switch
• Neutral 4LO switch
• Wait detection switch
• Transfer motor
• Transfer control device
• Transfer terminal cord assembly
10. Disconnect each air breather hose from the following. Refer to DLN-135, "
Removal and Installation".
• Actuator
• Breather tube (transfer)
• Transfer motor
11. Remove the transfer control dev ice from the extension housing.
12. Remove the transfer to A/T and A/T to transfer bolts.
13. Remove the transfer assembly. WARNING:
Support transfer assembly with su itable jack while removing it.
CAUTION:
Do not damage rear oil seal (A/T).
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the bolts to specification.
• Fill the transfer with new fluid and check for fluid leakage and fluid level. Refer to DLN-127, "
Replacement".
• Start the engine for one minute. Then stop the engine and recheck the transfer fluid. Refer to DLN-127, "
Inspection".
Transfer bolt torque : 36 N·m (3.7 kg-m, 27 ft-lb)
SMT872C
Revision: March 2010
2008 QX56

DLN-154
< DISASSEMBLY AND ASSEMBLY >[ATX14B]
TRANSFER ASSEMBLY
33. Remove the control valve assembly bolts.
34. Remove the control valve assembly.
CAUTION:
• Do not reuse any part that has been dropped or damaged.
• Make sure valve is assembled in the proper direction.
• Do not use a magnet because residual magnetism stays
during disassembly.
35. Remove the lip seals from the center case. CAUTION:
There are two kinds of lip seals (lip seal of large inner diam-
eter: 5 pieces, lip seal of small inner diameter: 2 pieces).
Confirm the position before disassembly.
36. Disassemble the control valve assembly with the following procedure. CAUTION:
• Do not reuse any part that has been dropped or damaged.
• Make sure valve is assembled in the proper direction.
• Do not use a magnet because residual magnetism stays during disassembly.
a. Remove all the bolts except for the two shown.
b. Remove the following from the control valve assembly: • Clutch pressure solenoid valve
• Clutch pressure switch
• 2-4WD shift solenoid valve
• Line pressure switch
• Transfer fluid temperature sensor
c. Remove the O-rings from each solenoid valve, switch and termi- nal body.
SDIA2121E
SDIA2123E
WDIA0198E
WDIA0199E
Revision: March 2010 2008 QX56

TRANSFER ASSEMBLYDLN-159
< DISASSEMBLY AND ASSEMBLY > [ATX14B]
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1. Check the inner and outer circumference, tooth face, and side- face of the inner and outer gears for damage or abnormal wear.
2. Measure the side clearance between the main oil pump housing edge and the inner and outer gears.
3. Make sure the side clearance is within specification. If the mea- surement is out of specification, replace the inner and outer
gears with new ones as a set. Refer to DLN-140, "
Disassembly
and Assembly".
Sub-oil Pump
1. Check the inner and outer circumference, tooth face, and side-face of the inner and outer gears for damage or abnormal wear.
2. Measure the side clearance between the sub oil pump housing edge and the inner and outer gears.
3. Make sure the side clearance is within specification. If the mea- surement is out of specification, replace the inner and outer
gears with new ones as a set. Refer to DLN-140, "
Disassembly
and Assembly".
Control Valve
• Check resistance between the terminals of the clutch pressuresolenoid valve, 2-4WD shift solenoid valve, clutch pressure switch,
line pressure switch and the transfer fluid temperature sensor.
Refer to DLN-140, "
Disassembly and Assembly" (clutch pressure
solenoid valve), DLN-140, "
Disassembly and Assembly" (2-4WD
solenoid valve), DLN-140, "
Disassembly and Assembly" (clutch
pressure switch), DLN-140, "
Disassembly and Assembly" (line
pressure switch) and DLN-140, "
Disassembly and Assembly"
(transfer fluid temperature sensor).
• Check the sliding faces of the control valves and plugs for abnor- mality. If any is found, replace the control valve assembly with a
new one. Refer to DLN-140, "
Disassembly and Assembly".
CAUTION:
Replace control valve body together with clutch return spring
as a set. Specification : 0.015 - 0.035 mm (0.0006 - 0.0014 in)
SDIA2174E
Specification : 0.015 - 0.035 mm (0.0006 - 0.0014 in)SDIA2173E
WDIA0199E
SMT947C
Revision: March 2010
2008 QX56

TRANSFER ASSEMBLYDLN-163
< DISASSEMBLY AND ASSEMBLY > [ATX14B]
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f. With the lower body down, tighten the two bolts shown.
g. Apply ATF to the new O-rings, and install them to each solenoid valve, switch and terminal body.
CAUTION:
Do not reuse O-rings.
h. Install the following to the control valve assembly: • Clutch pressure solenoid valve
• Clutch pressure switch
• 2-4WD shift solenoid valve
• Line pressure switch
• Transfer fluid temperature sensor
10. Apply ATF to the new lip seals, and install them to the center case.
CAUTION:
• Do not reuse lip seals.
• There are 2 kinds of lip seals (lip seal of large inner diam-eter: 5 pieces, lip seal of small inner diameter: 2 pieces).
Confirm their position for installation.
11. Install the control valve assembly to the center case, and tighten to the specified torque. Refer to DLN-140, "
Disassembly and
Assembly".
CAUTION:
• Do not reuse any part that has been dropped or damaged.
• Make sure valve is assembled in the proper direction.
• Do not use a magnet becau se residual magnetism stays
during assembly.
12. Install the connector assembly into the center case, and secure with a snap ring.
13. Apply ATF to the new O-rings, and install them on the oil strainer.
CAUTION:
Do not reuse O-rings.
14. Install the oil strainer to the control valve assembly.
WDIA0198E
SDIA2123E
SDIA2121E
SDIA2122E
SDIA2782E
Revision: March 2010 2008 QX56

SERVICE DATA AND SPECIFICATIONS (SDS)DLN-177
< SERVICE DATA AND SPECIFICATIONS (SDS) [ATX14B]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001604421
Inspection and AdjustmentINFOID:0000000001604422
CLEARANCE BETWEEN INNER GEAR AND OUTER GEAR
Unit: mm (in)
CLUTCH
Unit: mm (in)
PINION GEAR END PLAY
Unit: mm (in)
CLEARANCE BETWEEN SHIFT FORK AND SLEEVE
Unit: mm (in)
SELECTIVE PARTS
Sub-oil Pump
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information. Applied model
4WD
VK56DE A/T
Transfer model AT X 1 4 B
Fluid capacity (Approx.) (US qt, lmp qt) 3.0 (3-1/8, 2-5/8)
Gear ratio High
1.000
Low 2.625
Number of teeth Planetary
gear
Sun gear
57
Internal gear 91
Front drive sprocket 38
Front drive shaft 38
ItemSpecification
Sub-oil pump 0.015 - 0.035 (0.0006 - 0.0014)
Main oil pump 0.015 - 0.035 (0.0006 - 0.0014)
ItemLimit value
Drive plate 1.4 (0.055)
ItemStandard
Pinion gear end play 0.1 - 0.7 (0.004 - 0.028)
ItemStandard
Shift fork and sleeve Less than 0.36 (0.0142)
Gear thicknessPart number*
Inner gear Outer gear
9.27 - 9.28 (0.3650 - 0.3654) 31346 0W46231347 0W462
9.28 - 9.29 (0.3654 - 0.3657) 31346 0W46131347 0W461
9.29 - 9.30 (0.3657 - 0.3661) 31346 0W46031347 0W460
Revision: March 2010 2008 QX56

DLN-188
< SERVICE DATA AND SPECIFICATIONS (SDS) [PROPELLER SHAFT: 2F1310]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001604430
Unit: mm (in)
Propeller Shaft Runout
Unit: mm (in)
Propeller Shaft Joint Flex Effort
Unit: N·m (kg-m, in-lb)
Journal Axial Play
Unit: mm (in)
Snap RingINFOID:0000000001604431
Model 2F1310
Unit: mm (in)
*Always check with the Parts Department for the latest parts information.Applied model
4WD
VK56DE A/T
Propeller shaft model 2F1310
Number of joints 2
Coupling method with front final drive Flange type
Coupling method with transfer Flange type
Shaft length (Spider to spider) 696 (27.40)
Shaft outer diameter 63.5 (2.5)
ItemLimit
Propeller shaft runout 0.6 (0.024)
ItemLimit
Propeller shaft joint flex effort 1.96 (0.20, 17) or less
ItemLimit
Journal axial play 0.02 (0.0008)
ThicknessColorPart Number*
1.99 (0.0783) White37146-C9400
2.02 (0.0795) Yellow37147-C9400
2.05 (0.0807) Red37148-C9400
2.08 (0.0819) Green37149-C9400
2.11 (0.0831) Blue37150-C9400
2.14 (0.0843) Light brown 37151-C9400
2.17 (0.0854) Black37152-C9400
2.20 (0.0866) No paint37153-C9400
Revision: March 2010 2008 QX56

PROPELLER SHAFTDLN-195
< REMOVAL AND INSTALLATION > [PROPELLER SHAFT: 2S1410]
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4WD
REMOVAL
1. Move the A/T select lever to the N position and release the parking brake.
2. Put matching marks on the rear propeller shaft flange yoke and the rear final drive companion flange as shown.
CAUTION:
For matching marks, use paint. Never damage the rear pro-
peller shaft flange yoke or the companion flange.
3. Remove the bolts, then remove the propeller shaft from the rear final drive and A/T or transfer.
INSPECTION
• Inspect the propeller shaft runout. If runout exceeds the limit, replace the propeller shaft assembly.
AWDIA0031ZZ
1. Propeller shaft tube 2. Snap ring3. Journal bearing
4. Sleeve yoke 5. Journal6. Flange yoke
⇐ : Front
WDIA0049E
Limit
Propeller shaft run out : Refer to DLN-199, "
Gen-
eral Specification"
LDIA0121E
Revision: March 2010 2008 QX56

SERVICE DATA AND SPECIFICATIONS (SDS)DLN-199
< SERVICE DATA AND SPECIFICATIONS (SDS) [PROPELLER SHAFT: 2S1410]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000004894346
2WD models Unit: mm (in)
Propeller Shaft Runout
Unit: mm (in)
Propeller Shaft Joint Flex Effort
Unit: N·m (kg-m, in-lb)
Journal Axial Play
Unit: mm (in)
4WD models
Propeller Shaft Runout
Unit: mm (in)
Propeller Shaft Joint Flex Effort
Applied model 2WD
VK56DE
A/T
Propeller shaft model 2S1410
Number of joints 2
Coupling method with rear final drive Flange type
Coupling method with transmission Sleeve type
Shaft length (Spider to spider) 1637.1 (64.45)
Shaft outer diameter 127.6 (5.02)
ItemLimit
Propeller shaft runout 1.02 (0.0402) or less
ItemLimit
Propeller shaft joint flex effort 2.26 N·m (0.23 kg-m, 20 in-lb) or less
ItemLimit
Journal axial play 0.02 (0.0008) or less
Applied model 4WD
VK56DE
A/T
Propeller shaft model 2S1410
Number of joints 2
Coupling method with rear final drive Flange type
Coupling method with transfer Sleeve type
Shaft length (Spider to spider) 1156.8 (45.54)
Shaft outer diameter 102.46 (4.03)
ItemLimit
Propeller shaft runout 1.02 (0.0402) or less
Revision: March 2010 2008 QX56

SERVICE DATA AND SPECIFICATIONS (SDS)DLN-231
< SERVICE DATA AND SPECIFICATIONS (SDS) [FRONT FINAL DRIVE: M205]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001604450
* Option
Inspection and AdjustmentINFOID:0000000001604451
DRIVE GEAR RUNOUT
Unit: mm (in)
SIDE GEAR CLEARANCE
Unit: mm (in)
PRELOAD TORQUE
(Gear ratio :2.937 type)
Unit: N·m (kg-m, in-lb)
PRELOAD TORQUE
(Gear ratio :3.357 type)
Unit: N·m (kg-m, in-lb)
BACKLASH
Applied model 4WD
VK56DE A/T
SE LE, SE*
Final drive model M205
Gear ratio 2.9373.357
Number of teeth (Drive gear/Drive pinion) 47/1647/14
Differential gear oil capacity (Approx.) 1.6 (3 3/8 US pt, 2 7/8 Imp pt)
Number of pinion gears 2
Drive pinion adjustment spacer type Collapsible
ItemLimit
Drive gear back face 0.08 (0.0031) or less
ItemStandard
Side gear back clearance (Clearance between side gear and dif-
ferential case for adjusting side gear backlash) 0.20 (0.0079) or less
(Each gear should rotate smoothly without excessive resistance during differential motion.)
Item Standard
Drive pinion bearing preload torque 2.3 - 3.4 (0.24 - 0.34, 21 - 30)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + side
bearing preload torque). 3.09 - 4.87 (0.32 - 0.49, 28 - 43)
Item
Standard
Drive pinion bearing preload torque 2.3 - 3.4 (0.24 - 0.34, 21 - 30)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + side
bearing preload torque). 2.98 - 4.76 (0.31 - 0.48, 27 - 42)
Revision: March 2010
2008 QX56