cooling INFINITI QX56 2009 Factory Service Manual

PG
HARNESSPG-47
< COMPONENT DIAGNOSIS >
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C1 E5 W/24 : To F14
C1 E119 W/16: IPDM E/R (intelligent power distri-
bution module engine room)
C2 E7 GR/2 : Fusible link box (battery) D1 E120 W/6: IPDM E/R (intelligent power distri-
bution module engine room)
C2 E9 — : Body ground E1 E121 BR/12: IPDM E/R (intelligent power distri-
bution module engine room)
D4 E6 B/8 : Front combination lamp LH (without
daytime light system) C1 E122 W/12: IPDM E/R (intelligent power distri-
bution module engine room)
B2 E8 W/2 : Hood switch C1 E123 BR/8: IPDM E/R (intelligent power distri-
bution module engine room)
D4 E11 B/8 : Front combination lamp LH (with
daytime light system) D1 E124 B/6
: IPDM E/R (intelligent power distri-
bution module engine room)
D3 E12 B/5 : Stop lamp relay F3 E125 B/47: ABS actuator and electric unit
(control unit)
D4 E14 — : Body ground D4 E126 — : Body ground
C2 E15 — : Body ground C2 E130 W/2 : Compressor motor relay
C1 E16 B/40 : ECM C3 E131 W/2 : Compressor motor relay
E4 E18 GR/2 : Front wheel sensor LH D2 E134 GR/6 : ICC brake hold relay
D1 E19 W/16 : To F33 C2 E135 GR/2 : Transfer dropping resistor
E3 E21 GR/2 : Brake fluid level swit chC1 E140 BR/6 : Trailer tow relay-2
E2 E23 GR/6 : Front wiper motor B2 E153 W/2 : Transfer motor relay
D4 E24 — : Body ground B2 E154 W/2 : Transfer motor relay
F3 E25 BR/3 : Intelligent key warning buzzer D3 E156 L/4 : Trailer turn relay LH
C3 E27 BR/2 : Fusible link box (battery) D3 E157 L/4 : Trailer turn relay RH
C2 E30 /1 : Fusible link box (battery) D5 E158 B/3 : Front sonar sensor LH outer
E3 E31 B/3 : Front pressure sensor D5 E159 GR/3 : To E164
E3 E32 B/3 : Rear pressure sensor B4 E160 GR/3 : To E165
E1 E39 W/2 : To F34 C3 E161 B/3 : Battery current sensor
D3 E40 B/3 : To E201 C5 E162 B/3 : Front sonar sensor LH inner
D3 E41 SMJ : To C1 B4 E163 B/3 : Front sonar sensor RH inner
D2 E42 B/6 : ICC sensor D5 E164 GR/3 : To E159
E1 E46 B/5 : Transfer shift high relay A4 E165 GR/3 : To E160
D2 E47 B/5 : Transfer shift low relay A3 E166 B/3 : Front sonar sensor RH outer
C4 E48 B/3 : Refrigerant pressure sensor Engine room sub-harness
E3 E49 B/6 : Active booster D3 E201 B/3 : To E40
D1 E69 L/4 : Transfer shut off relay C1 E202 /1 : Fusible link box (battery)
D5 E101 B/3 : Front turn-fog lamp LH C2 E203 — : Engine ground
A4 E102 B/3 : Front turn-fog lamp RH C3 E204 /1 : Generator
C3 E103 B/5 : Daytime light relay C3 E205 B/3 : Generator
D4 E105 BR/2 : Front and rear washer motor C3 E206 /1 : Generator
E4 E106 BR/2 : Washer fluid level switch
B3 E107 B/8 : Front combination lamp RH (without
daytime light system)
A3 E108 B/6 : Front combination lamp RH (without
daytime light system)
C5 E113 W/2 : Cooling fan motor
Revision: December 20092009 QX56

SEC-100
< ECU DIAGNOSIS >[WITH INTELLIGENT KEY SYSTEM]
IPDM E/R (INTELLIGENT POWER DI
STRIBUTION MODULE ENGINE ROOM)
24 L Cooling fan relay Output — Conditions correct for cooling
fan operation
Battery voltage
Conditions not correct for
cooling fan operation 0V
26 P/L Headlamp aiming mo-
tors Output —Lighting
switch 2nd
position or
AUTO, head-
lamp aiming
switch in po-
sition OFF
0V
ON Battery voltage
27 W/B Fuse 38 Output —Ignition switch ON or START
Battery voltage
Ignition switch OFF or ACC 0V
30 W Fuse 53 Output —Ignition switch ON or START
Battery voltage
Ignition switch OFF or ACC 0V
32 L Wiper low speed sig-
nal OutputON or
START Wiper switch OFF
Battery voltage
LO or INT 0V
35 L/B Wiper high speed sig-
nal OutputON or
START Wiper switch OFF, LO, INT Battery voltage
HI 0V
37 Y Power generation
command signal
Output —Ignition switch ON
6.3 V
40% is set on "Active test,"
"ALTERNATOR DUTY" of
"ENGINE" 3.8 V
40% is set on "Active test,"
"ALTERNATOR DUTY" of
"ENGINE" 1.4 V
38 B Ground Input ——0V
39 L CAN-H — ON— —
40 P CAN-L — ON— —
Te r m i n a l
Wire
color Signal name Signal
input/
output Measuring condition
Reference value(Approx.)
Igni-
tion
switch Operation or condition
JPMIA0001GB
JPMIA0002GB
JPMIA0003GB
Revision: December 20092009 QX56

SEC-102
< ECU DIAGNOSIS >[WITH INTELLIGENT KEY SYSTEM]
IPDM E/R (INTELLIGENT POWER DI
STRIBUTION MODULE ENGINE ROOM)
*: When horn reminder is ON
Fail SafeINFOID:0000000004221483
CAN COMMUNICATION CONTROL
When CAN communication with ECM and BCM is impossible, IPDM E/R performs fail-safe control. After CAN
communication recovers normally, it also returns to normal control.
If No CAN Communication Is Available With ECM
If No CAN Communication Is Available With BCM
IGNITION RELAY MALFUNCTION DETECTION FUNCTION
• IPDM E/R monitors the voltage at the contact circuit and excitation coil circuit of the ignition relay inside it.
• IPDM E/R judges the ignition relay error if the voltage differs between the contact circuit and the excitation
coil circuit.
• If the ignition relay cannot turn OFF due to contact seizure, it activates the tail lamp relay for 10 minutes to alert the user to the ignition relay malfunction when the ignition switch is turned OFF.
NOTE:
The tail lamp turns OFF when the ignition switch is turned ON.
FRONT WIPER CONTROL
IPDM E/R detects front wiper stop posit ion by a front wiper auto stop signal.
59 B Ground Input ——0V
60 B/W Rear window defog-
ger relay
OutputON or
START Rear defogger switch ON
Battery voltage
Rear defogger switch OFF 0V
61 BR Fuse 32 Output OFF—Battery voltage
Te r m i n a l
Wire
color Signal name Signal
input/
output Measuring condition
Reference value(Approx.)
Igni-
tion
switch Operation or condition
Control part
Fail-safe in operation
Cooling fan • Turns ON the cooling fan relay when the ignition switch is turned ON
• Turns OFF the cooling fan relay when the ignition switch is turned OFF
Control part
Fail-safe in operation
Headlamp • Turns ON the headlamp low relay when the ignition switch is turned ON
• Turns OFF the headlamp low relay when the ignition switch is turned OFF
• Headlamp high relay OFF
•Parking lamps
• License plate lamps
• Tail lamps • Turns ON the tail lamp relay when the ignition switch is turned ON
• Turns OFF the tail lamp relay when the ignition switch is turned OFF
Front wiper • The status just before activation of fail-safe control is maintained until the ignition
switch is turned OFF while the front wiper is operating at LO or HI speed.
• The wiper is operated at LO speed until the ignition switch is turned OFF if the fail- safe control is activated while the front wipe r is set in the INT mode and the front wiper
motor is operating.
Rear window defogger Rear window defogger relay OFF
A/C compressor A/C relay OFF
Front fog lamps Front fog lamp relay OFF
Ignition switch Ignition relayTail lamp relay
ON ON —
OFF OFF —
Revision: December 20092009 QX56

A/T CONTROL SYSTEMTM-27
< FUNCTION DIAGNOSIS >
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FUNCTION OF PRESSURE SWITCH
Pilot valve A Adjusts the line pressure and produces the constant pressure (pilot pressure) required
for line pressure control, shift change control, and lock-up control.
Pilot valve B Adjusts the line pressure and produces the constant pressure (pilot pressure) required
for shift change control.
Low coast brake switching valve During engine braking, supplies the line pressure to the low coast brake reducing valve.
Low coast brake reducing valve When the low coast brake is coupled, adjusts the line pressure to the optimum pressure
(low coast brake pressure) and supplies it to the low coast brake.
N-R accumulator Produces the stabilizing pressure for when N-R is selected.
Direct clutch piston switching valve Operates in 4GR and switches the direct clutch coupling capacity.
High and low reverse clutch control valve When the high and low reverse clutch is coupled, adjusts the line pressure to the opti-
mum pressure (high and low reverse clutch pressure) and supplies it to the high and low
reverse clutch. (In 1GR, 3GR, 4GR and 5GR, adjusts the clutch pressure.)
Input clutch control valve When the input clutch is coupled, adjusts the line pressure to the optimum pressure (in-
put clutch pressure) and supplies it to the input clutch. (In 4GR and 5GR, adjusts the
clutch pressure.)
Direct clutch control valve When the direct clutch is coupled, adjusts the line pressure to the optimum pressure (di-
rect clutch pressure) and supplies it to the direct clutch. (In 2GR, 3GR, and 4GR, adjusts
the clutch pressure.)
TCC control valve
TCC control plug
TCC control sleeve Switches the lock-up to operating or released. Also, by performing the lock-up operation
transiently, lock-up smoothly.
Torque converter lubrication valve Operates during lock-up to switch the torque converter, cooling, and lubrication system
oil path.
Cool bypass valve Allows excess oil to bypass cooler circuit without being fed into it.
Line pressure relief valve Discharges excess oil from line pressure circuit.
N-D accumulator Produces the stabilizing pressure for when N-D is selected.
Manual valve Sends line pressure to each circuit according to the select position. The circuits to which
the line pressure is not sent drain.
Name Function
Name Function
Pressure switch 2 (LC/B) Detects any malfunction in the low coast brake hydraulic pressure. When it detects any
malfunction, it puts the system into fail-safe mode.
Revision: December 20092009 QX56

TM-176
< PRECAUTION >
PRECAUTIONS
 All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection orreassembly.
 Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
 It is very important to perform functional tests whenever they are indicated.
 The valve body contains precision parts and requires extreme care when parts are removed and serviced. Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
 Properly installed valves, sleeves, plugs, etc. will s lide along bores in valve body under their own weight.
 Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in place during assembly. Do not use grease.
 Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
 Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to TM-
183, "A/T Fluid Cooler Cleaning".
 After overhaul, refill the transmission with new ATF.
 When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con- verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
TM-181, "Changing the A/T Fluid (ATF)"
.
Service Notice or PrecautionINFOID:0000000003772016
ATF COOLER SERVICE
 If A/T fluid contains fictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiat or or replace the radiator. Flush cooler lines with
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to TM-183,
"A/T Fluid Cooler Cleaning". For radiator replacement, refer to CO-15, "Removal and Installation".
CHECKING AND CHANGING A/T FLUID
 Increase ATF oil temperature to 80 °C (176 °F) first, then check and adjust oil level at 65 °C (149 °F).
NOTE:
The A/T has both water cooling and air cooling systems . The air cooling system has a bypass valve. When
ATF oil temperature is at or below 50 °C (122 °F), it does not flow through the air cooled system. If A/T oil
level is adjusted without flow throughout the entir e system, the level will be 10mm lower than required.
Therefore, all piping should be filled with oil when adjusting level.
OBD-II SELF-DIAGNOSIS
 A/T self-diagnosis is performed by the TCM in combination with the ECM. Refer to the table on TM-32,
"CONSULT-III Function (TRANSMISSION)" for the indicator used to display each self-diagnostic result.
 The self-diagnostic results indicated by the MIL ar e automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure on TM-30, "OBD-II Diagnostic Trouble Code (DTC)"
to complete the
repair and avoid unnecessary blinking of the MIL.
For details of OBD-II, refer to TM-30
.
 Certain systems and components, especially those related to OBD, may use the new style slide-
locking type harness connector. For descrip tion and how to disconnect, refer to PG-68
.
Revision: December 20092009 QX56

TM-180
< ON-VEHICLE MAINTENANCE >
A/T FLUID
5. Allow the A/T fluid temperature to fall to approximately 65°C (149 °F). Use the CONSULT-III to monitor the
A/T fluid temperature as follows:
NOTE:
The A/T fluid level will be significantly affected by t he A/T fluid temperature as shown. Therefore monitor
the A/T fluid temperature data using the CONSULT-III.
a. Connect CONSULT-III to data link connector.
b. Select “MAIN SIGNALS” in “DATA MONI TOR” mode for “A/T” with CONSULT-III.
c. Read out the value of “ATF TEMP 1”.
6. Re-check the A/T fluid level at A/T fluid temperatures of approxi- mately 65 °C (149 °F) using the “HOT” range on the A/T fluid
level gauge as shown. The HOT range is between 50 ° - 80 ° C
(122 ° - 176 ° F).
CAUTION:
 When wiping the A/T fluid from the A/T fluid level gauge,
always use lint-free paper, not a cloth.
 To check the A/T fluid level , insert the A/T fluid level
gauge until the cap contacts th e top of the A/T fluid charg-
ing pipe, with the gauge reversed from the normal
inserted position as shown.
7. Check the A/T fluid condition.  If the A/T fluid is very dark or has some burned smell, there
may be an internal problem with the transmission. Refer to
TM-183, "A/T Fluid Cooler Cleaning"
. Flush the transmission
cooling system after repairing the transmission.
 If the A/T fluid contains frictional material (clutches, bands, etc.), replace the radiator and flush the transmission cooler
lines using cleaning solvent and compressed air after repairing
the transmission.
8. Install the A/T fluid level gauge in the A/T fluid charging pipe.
9. Tighten the A/T fluid level gauge bolt to specification.
SLIA0016E
LLIA0071E
A/T fluid level
gauge bolt : Refer to
TM-214, "Removal and Installation (2WD)" or TM-216, "Removal
and Installation (4WD)"
SCIA2899E
Revision: December 20092009 QX56

VTL-1
VENTILATION, HEATER & AIR CONDITIONER
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SECTION VTL
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CONTENTS
VENTILATION SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Working with HFC-134a (R-134a) ......3
Precaution for Procedure without Cowl Top Cover ......3
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
FUNCTION DIAGNOSIS ...............................5
IN-CABIN MICROFILTER .............................. .....5
Description .......................................................... ......5
ON-VEHICLE MAINTENANCE .....................6
IN-CABIN MICROFILTER .............................. .....6
Removal and Installation ...........................................6
ON-VEHICLE REPAIR .... ..............................7
CONTROL UNIT ..................................................7
Removal and Installation ...........................................7
IN-VEHICLE SENSOR ................................... .....9
Removal and Installation ...........................................9
OPTICAL SENSOR ........................................ ....10
Removal and Installation .........................................10
INTAKE SENSOR ..............................................11
Removal and Installation .........................................11
BLOWER MOTOR .......................................... ....12
Component .......................................................... ....12
Removal and Installation .........................................12
IN-CABIN MICROFILTER .................................14
Removal and Installation .........................................14
HEATER & COOLING UNIT ASSEMBLY ........15
Component ..............................................................15
Removal and Installation .........................................16
HEATER CORE .................................................18
Component ..............................................................18
Removal and Installation .........................................19
DEFROSTER DOOR MOTOR ..........................21
Removal and Installation .........................................21
INTAKE DOOR MOTOR ...................................22
Removal and Installation .........................................22
MODE DOOR MOTOR ......................................23
Components ............................................................23
Removal and Installation .........................................24
AIR MIX DOOR MOTOR ...................................25
Component ..............................................................25
Removal and Installation .........................................26
VARIABLE BLOWER CONTROL .....................28
Components ............................................................28
Removal and Installation .........................................29
DUCTS AND GRILLES .....................................30
Component ..............................................................30
Removal and Installation .........................................33
REFRIGERANT LINES .....................................35
Removal and Installation for Front Evaporator ........35
Removal and Installation for Rear Evaporator .........36
Removal and Installation for Rear Expansion
Valve ........................................................................
37
Revision: December 20092009 QX56

IN-CABIN MICROFILTERVTL-5
< FUNCTION DIAGNOSIS >
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FUNCTION DIAGNOSIS
IN-CABIN MICROFILTER
DescriptionINFOID:0000000003775259
FUNCTION
The air inside the passenger compartment is filtered by the in-cabin
microfilters when the heater or A/C controls are set on either the
recirculation or fresh mode. The two in-cabin microfilters are located
in the front heater and cooling unit assembly. The rear heater and
cooling unit assembly only draws in air from the passenger compart-
ment to recirculate into the passenger compartment, so the rear
heater and cooling unit assembly is not equipped with in-cabin
microfilters.
REPLACEMENT TIMING
Replacement of the two in-cabin microfilters is recommended on a regular interval depending on the driving
conditions. Refer to MA-8, "
Introduction of Periodic Maintenance". It may also be necessary to replace the two
in-cabin microfilters as part of a component r eplacement if the in-cabin microfilters are damaged.
LJIA0012E
Revision: December 20092009 QX56

VTL-6
< ON-VEHICLE MAINTENANCE >
IN-CABIN MICROFILTER
ON-VEHICLE MAINTENANCE
IN-CABIN MICROFILTER
Removal and InstallationINFOID:0000000003775260
REPLACEMENT PROCEDURE
1. Remove the glove box assembly from the instrument panel. Refer to IP-17, "Removal and Installation".
2. Remove the screw and remove the in-cabin microfilter cover as shown.
3. Remove the two in-cabin microf ilters from the front heater and
cooling unit assembly housing.
4. Insert the first new in-cabin micr ofilter into the front heater and
cooling unit assembly housing and slide it over to the right.
Insert the second new in-cabin mi crofilter into the front heater
and cooling unit assembly housing as shown.
NOTE:
The in-cabin microfilters are marked with air flow arrows. The
end of the microfilter with the arro w should face the rear of the
vehicle. The arrows should point downward.
5. Install the in-cabin microfilter cover.
6. Install the glove box assembly in the instrument panel. Refer to IP-17, "
Removal and Installation".
7. Fill out the date information on the small replac ement label and attach it to the glove box lid.
LJIA0134E
LJIA0148E
LJIA0134E
Revision: December 20092009 QX56

INTAKE SENSORVTL-11
< ON-VEHICLE REPAIR >
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INTAKE SENSOR
Removal and InstallationINFOID:0000000003775264
REMOVAL
1. Remove the instrument lower panel RH and glove box. Refer to IP-17, "Removal and Installation".
2. Disconnect the intake sensor electrical connector. NOTE:
The intake sensor is located on the top of the front heater and
cooling unit assembly next to the A/C evaporator cover.
3. Twist the intake sensor to remove the intake sensor from the front heater and cooling unit assembly.
INSTALLATION
Installation is in the reverse order of removal.
LJIA0133E
Revision: December 20092009 QX56