4WD INFINITI QX56 2009 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2009, Model line: QX56, Model: INFINITI QX56 2009Pages: 4171, PDF Size: 84.65 MB
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PG-44
< COMPONENT DIAGNOSIS >
HARNESS
A3 M6 W/10 : To E10A3 M82 W/2 : Circuit breaker-2
A2 M7 B/5 : Passenger select unlock relay G4 M84 W/16 : To B101
A3 M8 W/16 : To D2 A3 M85 W/3 : Tilt motor assembly
A2 M9 BR/24 : To D1 B3 M86 W/2 : Tilt motor assembly
A3 M10 Y/4 : To E29 B3 M87 B/5 : Rear power vent window relay (open)
A3 M11 B/1 : Parking brake switch B3 M89 B/5 : Rear power vent window relay (close)
C3 M12 GR/6 : Key switch and ignition knob switch B3 M91 W/16 : To E26
D3 M13 BR/2 : Front passenger air bag OFF indicator A2 M92 B/6 : Power liftgate switch
A2 M14 GR/6 : Diode-3 D1 M93 W/24 : Display unit
B3 M15 W/4 : Steering lock solenoid A2 M95 W/6 : Rear power vent window switch
A2 M16 GR/6 : ADP steering switch A2 M96 BR/6 : Pedal adjusting switch
B2 M17 W/8 : Steering angle sensor C2 M98 W/16 : A/C and AV switch assembly
C2 M18 W/40 : BCM (body control module) C3 M99 BR/2 : Foot lamp LH
C2 M19 W/15 : BCM (body control module) F4 M100 BR/2 : Foot lamp RH
C2 M20 B/15 : BCM (body control module) E3 M104 W/4 : Aux jack
C3 M21 W/4 : NATS antenna AMP. F2 M105 Y/2 : Front passenger air bag module
C3 M22 W/16 : Data link connector F2 M106 O/2 : Front passenger air bag module
B1 M23 W/12 : Combination meter F3 M107 B/5 : Front blower relay
C1 M24 W/40 : Combination meter D5 M108 B/6 : Yaw rate/ side/ decel G sensor
F2 M25 B/4 : Remote keyless entry receiver A1 M109 BR/2 : Front tweeter LH
B2 M26 W/6 : Ignition switch D2 M110 BR/2 : Center speaker
B2 M28 W/16 : Combination switch F2 M111 BR/2 : Front tweeter RH
B2 M29 Y/6 : Combination switch (spiral cable) C2 M112 BR/14 : BOSE speaker amp.
B3 M30 GR/8 : Combination switch (spiral cable) C2 M113 BR/23 : BOSE speaker amp.
G4 M31 SMJ : To E152 A2 M116 GR/8 : Sonar system OFF switch
C3 M32 W/4 : In-vehicle sensor A2 M117 GR/8 : Rear sonar system OFF switch
B3 M33 W/32 : Automatic drive position control unit B1 M118 B/2 : Front sonar buzzer
B3 M34 W/16 : Automatic drive position control unit F2 M120 W/4 : Remote keyless entry receiver
C5 M35 Y/28 : Air bag diagnosis sensor unit F4 M122 W/4 : Variable blower control (front)
G4 M36 SMJ : To B149 C3 M123 W/2 : Tire pressure warning check connector
G3 M37 B/1 : Fuse block (J/B) D2 M139 B/2 : Diode-1
G3 M38 B/2 : Fuse block (J/B) D1 M140 B/2 : Diode-2
D3 M39 W/8 : Fuse block (J/B) C2 M141 GR/8 : 4WD shift switch
A3 M40 SMJ : To B69 E1 M142 B/6 : Mode door motor (front)
D2 M42 W/20 : AV control unit E3 M143 B/6 : Air mix door motor (passenger)
D2 M43 W/12 : AV control unit C1 M144 B/6 : Defroster door motor
D2 M44 W/32 : AV control unit E3 M146 GR/2 : Intake sensor
D3 M45 W/40 : AV control unit D3 M147B/6 : Air mix doo r motor (driver)
B1 M47 B/2 : Sonar buzzer D2 M148 W/4 : Headlamp aiming switch
D2 M49 B/26 : A/C auto amp. D3 M149 W/4 : Clock
D2 M50 L/26 : A/C auto amp. B1 M150 W/2 : Ignition keyhole illumination
B3 M51 L/4 : Trailer tow relay 1 A3 M158 W/10 : To D3
B2 M52 W/2 : Combination switch (spiral cable) Console sub-harness
D3 M53 B/3 : Front power socket LH D4 M201 W/16 : To M56
E3 M54 B/3 : Front power socket RH (for cigarette
lighter) D4 M202 BR/24 : To M64
Revision: December 20092009 QX56
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RSU-30
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheelarch Height (Unladen*
1)INFOID:0000000003772305
Unit: mm (in)
*1: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Verify the vehicle height. If vehicle height is not within ± 10 mm (0.39 in) of the specification, perform the control unit initialization pro-
cedure. Refer to RSU-26, "Initialization Procedure"
.
Suspension type
Air leveling*
2
Applied model2WD 4WD
Front wheelarch height (Hf) 920
(36.22) 937
(36.89)
Rear wheelarch height (Hr) 917
(36.10) 937
(36.89)
LEIA0085E
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POWER STEERING GEAR AND LINKAGEST-23
< REMOVAL AND INSTALLATION >
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POWER STEERING GEAR AND LINKAGE
Removal and InstallationINFOID:0000000004187596
CAUTION:
Spiral cable may snap due to steering operation if steering column is separated from steering gear
assembly. Therefore secure steer ing wheel to avoid turning.
REMOVAL
1. Turn wheels to the straight-ahead position.
2. Remove tires from vehicle using power tool.
3. Remove undercover using power tool.
4. On 4WD models, remove front final drive, then support drive shafts with wire. Refer to DLN-215,
"Removal and Installation".
5. Make sure slit of lower joint fits with the projection on rear cover cap, while checking that mark on steering gear assembly aligns
with mark on rear cover cap.
6. Remove cotter pin at steering outer socket and discard, then loosen nut.
1. Cotter pin 2. Steering Gear Bracket 3. Steering gear insulator
4. Steering gear assembly 5. Washer Front
AWGIA0114GB
SST491C
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TM-1
TRANSMISSION & DRIVELINE
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CONTENTS
TRANSAXLE & TRANSMISSION
BASIC INSPECTION ....... .............................5
DIAGNOSIS AND REPAIR WORKFLOW ..... .....5
Work Flow ........................................................... ......5
Diagnostic Work Sheet ..............................................6
FUNCTION DIAGNOSIS ...............................8
A/T CONTROL SYSTEM ................................ .....8
Cross-Sectional View (2WD models) .................. ......8
Cross-Sectional View (4WD models) ........................9
Shift Mechanism ........................................................9
TCM Function ..........................................................20
CAN Communication ...............................................21
Input/Output Signal of TCM .....................................22
Line Pressure Control .............................................22
Shift Control ............................................................24
Lock-up Control .......................................................25
Engine Brake Control ..............................................26
Control Valve ...........................................................26
Component Parts Location ......................................28
A/T SHIFT LOCK SYSTEM ............................ ....29
System Description ............................................. ....29
Component Parts Location ......................................29
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......30
Introduction ......................................................... ....30
OBD-II Function for A/T System ..............................30
One or Two Trip Detection Logic of OBD-II ............30
OBD-II Diagnostic Trouble Code (DTC) ..................30
Malfunction Indicator Lamp (MIL) ............................31
DIAGNOSIS SYSTEM (TCM) .............................32
CONSULT-III Function (TRANSMISSION) ......... ....32
Diagnosis Procedure without CONSULT-III ............37
COMPONENT DIAGNOSIS .........................39
U1000 CAN COMM CIRCUIT ......................... ....39
Description .......................................................... ....39
On Board Diagnosis Logic ......................................39
Possible Cause .................................................... ....39
DTC Confirmation Procedure ..................................39
Diagnosis Procedure ...............................................39
P0615 STARTER RELAY .................................40
Description ...............................................................40
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
40
On Board Diagnosis Logic .......................................40
Possible Cause ........................................................40
DTC Confirmation Procedure ..................................40
Diagnosis Procedure ...............................................40
P0700 TRANSMISSION CONTROL .................43
Description ...............................................................43
On Board Diagnosis Logic .......................................43
Possible Cause ........................................................43
DTC Confirmation Procedure ..................................43
Diagnosis Procedure ...............................................43
P0705 TRANSMISSION RANGE SWITCH A ...44
Description ...............................................................44
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
44
On Board Diagnosis Logic .......................................44
Possible Cause ........................................................44
DTC Confirmation Procedure ..................................44
Diagnosis Procedure ...............................................44
P0717 INPUT SPEED SENSOR A ....................47
Description ...............................................................47
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
47
On Board Diagnosis Logic .......................................47
Possible Cause ........................................................47
DTC Confirmation Procedure ..................................47
Diagnosis Procedure ...............................................47
P0720 OUTPUT SPEED SENSOR ...................49
Description ...............................................................49
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
49
Revision: December 20092009 QX56
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TM-4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................
174
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
174
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine ..................................................
175
Precaution .............................................................175
Service Notice or Precaution .................................176
PREPARATION ..........................................177
PREPARATION .............................................. .177
Special Service Tool ............................................ ..177
Commercial Service Tool ......................................178
ON-VEHICLE MAINTENANCE ..................179
A/T FLUID ....................................................... .179
Checking the A/T Fluid (ATF) .............................. ..179
Changing the A/T Fluid (ATF) ................................181
A/T FLUID COOLER ........................................183
A/T Fluid Cooler Cleaning ................................... ..183
Inspection ..............................................................185
STALL TEST ....................................................186
Inspection and Judgment .................................... ..186
LINE PRESSURE TEST ..................................188
Inspection and Judgment .................................... ..188
ROAD TEST .....................................................190
Description ........................................................... ..190
Check Before Engine Is Started ............................190
Check At Idle .........................................................190
Cruise Test - Part 1 ...............................................191
Cruise Test - Part 2 ...............................................193
Cruise Test - Part 3 ...............................................194
Vehicle Speed When Shifting Gears .....................194
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
194
A/T POSITION .................................................195
Adjustment of A/T Position .................................. ..195
Checking of A/T Position .......................................195
ON-VEHICLE REPAIR ............................. ..196
SHIFT CONTROL SYSTEM ........................... .196
A/T Shift Selector Removal and Installation ........ ..196
AIR BREATHER HOSE ...................................197
2WD ........................................................................ ..197
2WD : Removal and Installation ............................197
4WD ........................................................................ ..197
4WD : Removal and Installation ............................197
OIL PAN ...........................................................201
Oil Pan ................................................................. .201
CONTROL VALVE WITH TCM ........................203
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
203
REAR OIL SEAL ..............................................212
Rear Oil Seal ........................................................ .212
FLUID COOLER SYSTEM ...............................213
Exploded View ..................................................... .213
Removal and Installation .......................................213
REMOVAL AND INSTALLATION .............214
TRANSMISSION ASSEMBLY ........................ ..214
Removal and Installation (2WD) .......................... .214
Removal and Installation (4WD) ...........................216
DISASSEMBLY AND ASSEMBLY ...........220
OVERHAUL .................................................... ..220
Component .......................................................... .220
Oil Channel ...........................................................227
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
229
DISASSEMBLY .............................................. ..232
Disassembly ......................................................... .232
REPAIR FOR COMPONENT PARTS ..............249
Oil Pump .............................................................. .249
Front Sun Gear, 3rd One-Way Clutch ...................251
Front Carrier, Input Clutch, Rear Internal Gear .....253
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ..................................................
258
High and Low Reverse Clutch ..............................263
Direct Clutch .........................................................265
ASSEMBLY .................................................... ..268
Assembly (1) ........................................................ .268
Adjustment ............................................................281
Assembly (2) .........................................................283
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ..........................................
290
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
290
General Specification ........................................... .290
Vehicle Speed at Which Gear Shifting Occurs .....290
Vehicle Speed at Which Lock-up Occurs/Releas-
es ..........................................................................
291
Stall Speed ............................................................291
Line Pressure ........................................................291
Input Speed Sensor ..............................................291
Output Speed Sensor ...........................................291
Reverse Brake ......................................................291
Total End Play .......................................................292
Torque Converter .................................................
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A/T CONTROL SYSTEMTM-9
< FUNCTION DIAGNOSIS >
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Cross-Sectional View (4WD models)INFOID:0000000003771806
Shift MechanismINFOID:0000000003771807
The automatic transmission uses compact triple planet ary gear systems to improve power-transmission effi-
ciency, simplify construction and reduce weight.
It also employs an optimum shift control and super wide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
CONSTRUCTION
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Adapter case 20. Output shaft
SCIA5268E
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A/T FLUIDTM-179
< ON-VEHICLE MAINTENANCE >
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ON-VEHICLE MAINTENANCE
A/T FLUID
Checking the A/T Fluid (ATF)INFOID:0000000004187473
CAUTION:
If using the vehicle for towing, the A/T fl uid must be replaced as specified. Refer to MA-8, "Introduc-
tion of Periodic Maintenance".
1. Before driving, the A/T fluid level can be checked at A/T fluid temperatures of 30 ° to 50 ° C (86 ° to 122 ° F) using the “COLD”
range on the A/T fluid level gauge as follows:
a. Park the vehicle on a level surface and set the parking brake.
b. Start the engine and move the selector lever through each gear position. Shift the selector lever into the “P” position.
c. Check the A/T fluid level with the engine idling.
d. Remove the A/T fluid level gauge and wipe it clean with a lint- free paper.
CAUTION:
When wiping the A/T fluid fr om the A/T fluid level gauge,
always use a lint-free paper, not a cloth.
e. Re-insert the A/T fluid level gauge into the A/T fluid charging pipe until the cap contacts the t op of the A/T fluid charging pipe
as shown.
CAUTION:
To check A/T fluid level, insert th e A/T fluid level gauge until
the cap contacts the top of the A/T fluid charging pipe, with
the gauge reversed from the normal inserted position.
f. Remove the A/T fluid level gauge and note the A/T fluid level. If the A/T fluid level is at low side of range, add A/T fluid to the
transmission through the A/T fluid charging pipe.
CAUTION:
Do not overfill the tran smission with A/T fluid.
g. Install the A/T fluid level gauge and the A/T fluid level gauge bolt.
2. Warm up the engine and transmission.
3. Check for any A/T fluid leaks.
4. Drive the vehicle to increase the A/T fluid temperature to 80 ° C (176 ° F).
LLIA0071E
A/T fluid level
gauge bolt : Refer to
TM-214, "Removal and Installation (2WD)" or TM-216, "Removal
and Installation (4WD)"
SCIA2899E
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TM-180
< ON-VEHICLE MAINTENANCE >
A/T FLUID
5. Allow the A/T fluid temperature to fall to approximately 65°C (149 °F). Use the CONSULT-III to monitor the
A/T fluid temperature as follows:
NOTE:
The A/T fluid level will be significantly affected by t he A/T fluid temperature as shown. Therefore monitor
the A/T fluid temperature data using the CONSULT-III.
a. Connect CONSULT-III to data link connector.
b. Select “MAIN SIGNALS” in “DATA MONI TOR” mode for “A/T” with CONSULT-III.
c. Read out the value of “ATF TEMP 1”.
6. Re-check the A/T fluid level at A/T fluid temperatures of approxi- mately 65 °C (149 °F) using the “HOT” range on the A/T fluid
level gauge as shown. The HOT range is between 50 ° - 80 ° C
(122 ° - 176 ° F).
CAUTION:
When wiping the A/T fluid from the A/T fluid level gauge,
always use lint-free paper, not a cloth.
To check the A/T fluid level , insert the A/T fluid level
gauge until the cap contacts th e top of the A/T fluid charg-
ing pipe, with the gauge reversed from the normal
inserted position as shown.
7. Check the A/T fluid condition. If the A/T fluid is very dark or has some burned smell, there
may be an internal problem with the transmission. Refer to
TM-183, "A/T Fluid Cooler Cleaning"
. Flush the transmission
cooling system after repairing the transmission.
If the A/T fluid contains frictional material (clutches, bands, etc.), replace the radiator and flush the transmission cooler
lines using cleaning solvent and compressed air after repairing
the transmission.
8. Install the A/T fluid level gauge in the A/T fluid charging pipe.
9. Tighten the A/T fluid level gauge bolt to specification.
SLIA0016E
LLIA0071E
A/T fluid level
gauge bolt : Refer to
TM-214, "Removal and Installation (2WD)" or TM-216, "Removal
and Installation (4WD)"
SCIA2899E
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A/T FLUIDTM-181
< ON-VEHICLE MAINTENANCE >
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Changing the A/T Fluid (ATF)INFOID:0000000005892327
CAUTION:
If using the vehicle for towing, the A/T fl uid must be replaced as specified. Refer to MA-8, "Introduc-
tion of Periodic Maintenance".
1. Drive the vehicle to warm up the A/T fluid to approximately 80 ° C (176 ° F).
2. Stop the engine.
3. Remove the A/T fluid level gauge.
4. Drain the A/T fluid from the drai n plug hole, then install the drain
plug with a new gasket. Refill the transmission with new A/T
fluid. Always refill with the same volume as the drained A/T fluid.
Use the A/T fluid level gauge to check the A/T fluid level as
shown. Add A/T fluid as necessary.
To flush out the old A/T fluid from the transmission o il coolers, pour new A/T fluid into the A/T fluid charg-
ing pipe with the engine idling and at the same time drain the old A/T fluid from the auxiliary transmis-
sion oil cooler hose return line.
When the color of the A/T fluid coming out of the aux iliary transmission oil cooler hose return line is
about the same as the color of the new A/T fluid, flushing out the old A/T fluid is complete. The amount
of new A/T fluid used for flushing should be 30% to 50% increase of the specified capacity.
CAUTION:
If Genuine NISSAN Matic S ATF is not available, Genuine NISSAN Matic J ATF may also be used.
Using ATF fluid other than Genuine NISSAN Matic S ATF or Matic J ATF will cause deterioration
in driveability and A/T durability, and may damage the A/T, which is not covered by the warranty.
When filling the transmission with A/T fluid, do not spill the A/T fluid on any heat generating
parts such as the exhaust parts.
Do not reuse the drain plug gasket.
5. Install the A/T fluid level gauge and tighten t he A/T fluid level gauge bolt to specification.
6. Drive the vehicle to warm up the A/T fluid to approximately 80 ° C (176 ° F).
7. Check the fluid level and condition. If the A/T fluid is still dirty, repeat steps 2 through 6.
8. Install the A/T fluid level gauge in the A/T fluid charging pipe and install the A/T fluid level gauge bolt.
9. Tighten the A/T fluid level gauge bolt to specification. Drain plug : Refer to
TM-201, "Oil Pan"
.
LLIA0071E
A/T fluid grade and capacity : Refer to MA-12, "Fluids and Lubricants".
A/T fluid level
gauge bolt : Refer to
TM-214, "Removal and Installation (2WD)"
or TM-216, "Removal and
Installation (4WD)".
LLIA0071E
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TM-182
< ON-VEHICLE MAINTENANCE >
A/T FLUID
A/T fluid level
gauge bolt: Refer to
TM-214, "Removal and Installation (2WD)" or TM-216, "Removal and
Installation (4WD)".
Revision: December 20092009 QX56