battery INFINITI QX56 2009 Factory Service Manual

CHG
CHARGING SYSTEMCHG-19
< SYMPTOM DIAGNOSIS >
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SYMPTOM DIAGNOSIS
CHARGING SYSTEM
Symptom TableINFOID:0000000003776557
Symptom
Reference
Battery discharged
Refer to CHG-5, "
Work Flow".
The charge warning lamp does not illuminate when the ignition
switch is set to ON.
The charge warning lamp does not turn OFF after the engine
starts.
The charging warning lamp turns ON when increasing the engine
speed.
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CHG-20
< ON-VEHICLE REPAIR >
GENERATOR
ON-VEHICLE REPAIR
GENERATOR
Removal and InstallationINFOID:0000000003776558
REMOVAL
1. Disconnect the negative battery terminal. Refer to PG-76, "Removal and Installation".
2. Remove the fan shroud. Refer to CO-15, "
Removal and Installation".
3. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
4. Remove lower bracket, using power tools.
5. Remove the generator upper bolt, using power tools.
6. Disconnect the generator harness connectors.
7. Remove the generator.
INSTALLATION
Installation is in the reverse order of removal.
• Install the generator and check the tension of the drive belt. Refer to EM-13, "
Checking Drive Belts".
CAUTION:
Tighten terminal nut carefully.
WKIA1390E
Terminal nut : 10.8 N·m (1.1 kg-m, 8 ft-lb)
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CO-1
ENGINE
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SECTION CO
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CONTENTS
ENGINE COOLING SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Liquid Gasket .....................................3
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................5
FUNCTION DIAGNOSIS ...............................6
COOLING SYSTEM ....................................... .....6
Cooling Circuit ..................................................... ......6
Schematic .................................................................7
OVERHEATING CAUSE ANALYSIS ..................8
Troubleshooting Chart ...............................................8
ON-VEHICLE MAINTENA NCE ....................10
ENGINE COOLANT ....................................... ....10
Inspection ............................................................ ....10
Changing Engine Coolant .......................................11
RADIATOR ........................................................14
Checking Radiator ............................................... ....14
ON-VEHICLE REPAIR .................................15
RADIATOR ....... .................................................15
Exploded View ..................................................... ....15
Removal and Installation .........................................15
ENGINE COOLING FAN ...................................18
Exploded View .........................................................18
Removal and Installation (Crankshaft Driven
Type) .......................................................................
18
Removal and Installation (Motor Driven Type) ........19
WATER PUMP ..................................................20
Exploded View .........................................................20
Removal and Installation .........................................20
THERMOSTAT AND WATER PIPING ..............22
Exploded View .........................................................22
Removal and Installation .........................................22
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
24
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
24
Standard and Limit .............................................. ....24
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CO-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005848454
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005848455
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
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PRECAUTIONSCO-3
< PRECAUTION >
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5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Liquid GasketINFOID:0000000003771278
REMOVAL OF LIQUID GASKET SEALING
• After removing the bolts and nuts, separate the mating surface and
remove the old liquid gasket sealing using Tool.
CAUTION:
Do not damage the mating surfaces.
• Tap the seal cutter to insert it (1).
• In areas where the Tool is difficult to use, lightly tap to slide it (2).
LIQUID GASKET APPLICATION PROCEDURE
1. Remove the old liquid gasket adhering to the gasket application surface and the mating surface using suitable tool.
• Remove the liquid gasket completely from the groove of the
liquid gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering moisture, grease and foreign material.
3. Attach the liquid gasket tube to the Tool. Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
4. Apply the liquid gasket without breaks to the specified location with the specified dimensions.
• If there is a groove for the liquid gasket application, apply theliquid gasket to the groove.
• As for the bolt holes, normally apply the liquid gasket inside
the holes. If specified in the procedure, it should also be
applied outside the holes.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If the liquid gasket protrudes, wipe it off immediately.
• Do not retighten after the installation.
• Wait 30 minutes or more after installation before refilling the engine with engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
Tool number : KV10111100 (J-37228)
WBIA0566E
PBIC0003E
Tool number : WS39930000 ( — )
WBIA0567E
SEM159F
Revision: December 20092009 QX56

DEF-2
DRIVER SIDE DOOR MIRROR DEFOGGER
DOES NOT OPERATE. .....................................
38
Diagnosis Procedure ........................................... ...38
PASSENGER SIDE DOOR MIRROR DEFOG-
GER DOES NOT OPERATE. ............................
39
Diagnosis Procedure ........................................... ...39
REAR WINDOW DEFOGGER SWITCH DOES
NOT LIGHT, BUT REAR WINDOW DEFOG-
GER OPERATES ...............................................
40
Diagnosis Procedure ........................................... ...40
PRECAUTION .............................................41
PRECAUTIONS .............................................. ...41
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ...
41
Handling for Adhesive and Primer ..........................41
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ..................................
41
ON-VEHICLE REPAIR ...............................43
REAR WINDOW DEFOGGER ........................ ...43
Filament Check .................................................... ...43
Filament Repair .......................................................43
Revision: December 20092009 QX56

DEF-6
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (BCM)
DIAGNOSIS SYSTEM (BCM)
COMMON ITEM
COMMON ITEM : CONSULT-III Function (BCM - COMMON ITEM)INFOID:0000000004223690
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with BCM.
SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
REAR WINDOW DEFOGGER
Diagnosis mode Function Description
WORK SUPPORT Changes the setting for each system function.
SELF-DIAG RESULTS Displays the diagnosis results judged by BCM. Refer to BCS-51, "
DTCIndex".
CAN DIAG SUPPORT MNTR Monitors the reception status of CAN communication viewed from BCM.
DATA MONITOR The BCM input/output signals are displayed.
ACTIVE TEST The signals used to activate each device are forcibly supplied from BCM.
ECU IDENTIFICATION The BCM part number is displayed.
CONFIGURATION • Enables to read and save the vehicle specification.
• Enables to write the vehicle specification when replacing BCM.
System
Sub system selection item Diagnosis mode
WORK SUPPORT DATA MONITOR ACTIVE TEST
BCM BCM ×
Door lock DOOR LOCK ×××
Rear window defogger REAR DEFOGGER ×
Warning chime BUZZER ××
Interior room lamp timer INT LAMP ×××
Remote keyless entry system MULTI REMOTE ENT ××
Exterior lamp HEAD LAMP ×××
Wiper and washer WIPER ×××
Turn signal and hazard warning lamps FLASHER ××
Air conditioner AIR CONDITONER ×
Intelligent Key system INTELLIGENT KEY ×
Combination switch COMB SW ×
Immobilizer IMMU ××
Interior room lamp battery saver BATTERY SAVER ×××
Back door open TRUNK ××
RAP (retained accessory power) RETAINED PWR ×××
Signal buffer system SIGNAL BUFFER ××
TPMS (tire pressure monitoring sys-
tem) AIR PRESSURE MONITOR
×××
Vehicle security system PANIC ALARM ×
Revision: December 20092009 QX56

DEF-10
< COMPONENT DIAGNOSIS >
REAR WINDOW DEFOGGER RELAY
REAR WINDOW DEFOGGER RELAY
DescriptionINFOID:0000000003776339
Power is supplied to the rear window defogger with BCM control.
Component Function CheckINFOID:0000000003776340
1. CHECK REAR WINDOW DEFOGGER RELAY POWER SUPPLY CIRCUIT
Check that an operation noise of rear window defogger re lay (located in IPDM E/R) can be heard when turning
the rear window defogger switch ON.
Is the inspection result normal?
YES >> Rear window defogger relay power supply circuit is OK.
NO >> Refer to DEF-10, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000003776341
1.CHECK FUSES
Check if any of the following fuses in the IPDM E/R are blown.
Is the inspection result normal?
YES >> GO TO 2
NO >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse.
2. CHECK REAR WINDOW DEFOGGER RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between IPDM E/R connector and ground.
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-34, "Removal and Installation of IPDM E/R".
NO >> GO TO 3
3. CHECK INTERMITTENT INCIDENT
Check intermittent incident.
Refer to GI-38, "
Intermittent Incident"
Is the inspection result normal?
YES >> Check the following.
• Battery power supply circuit.
• IPDM E/R.
NO >> Repair or replace the malfunctioning parts.
COMPONENT PARTS AMPEREFUSE NO.
IPDM E/R 15A46
IPDM E/R 15A47
Te r m i n a l s
Condition of rear
window defogger
switch Voltage (V)
(Approx.)
(+)
(–)
IPDM E/R con-
nector Te r m i n a l
E124 60 Ground ON Battery voltage
OFF 0
LIIA2190E
Revision: December 20092009 QX56

REAR WINDOW DEFOGGER POWER SUPPLY AND GROUND CIRCUIT
DEF-11
< COMPONENT DIAGNOSIS >
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REAR WINDOW DEFOGGER POWER SUPPLY AND GROUND CIRCUIT
DescriptionINFOID:0000000003776342
Heats the heating wire with the power supply from the rear window defogger relay to prevent the rear window
from fogging up.
Component Function CheckINFOID:0000000003776343
1. CHECK REAR WINDOW DEFOGGER
Check that the heating wire of rear window defogger is heated when turning the rear window defogger switch
ON.
Is the inspection result normal?
YES >> Rear window defogger is OK.
NO >> Refer to DEF-11, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000003776344
1. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between rear window defogger connector and ground.
Is the inspection result normal?
YES >> GO TO 2
NO >> GO TO 3
2. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect rear window defogger.
3. Check continuity between rear window defogger connector and ground.
Is the inspection result normal?
YES >> GO TO 4
NO >> Repair or replace harness.
3. CHECK HARNESS CONTINUITY
Te r m i n a l s Condition of rear window
defogger switch Voltage (V)
(Approx.)
(+)
(–)
Rear window
defogger
connector Te r m i n a l
D406 1 Ground ON Battery voltage
OFF 0
ALLIA0177ZZ
Rear window defogger connector Terminal
GroundContinuity
D604 2 Yes
ALLIA0178ZZ
Revision: December 20092009 QX56

DEF-12
< COMPONENT DIAGNOSIS >
REAR WINDOW DEFOGGER POWER SUPPLY AND GROUND CIRCUIT
1. Disconnect IPDM E/R.
2. Check continuity between rear window defogger connector (A)
and IPDM E/R connector (B).
3. Check continuity between rear window defogger connector (A) and ground.
Is the inspection result normal?
YES >> GO TO 5
NO >> Replace or repair harness.
4. CHECK FILAMENT
Check filament.
Refer to DEF-43, "
Filament Check".
Is the inspection result normal?
YES >> Refer to GI-38, "Intermittent Incident".
NO >> Repair filament. Refer to DEF-43, "
Filament Repair".
5. CHECK INTERMITTENT INCIDENT
Check intermittent incident.
Refer to GI-38, "
Intermittent Incident".
Is the inspection result normal?
YES >> Check the following. • Battery power supply circuit.
• IPDM E/R.
NO >> Repair or replace the malfunctioning parts.
Component InspectionINFOID:0000000003776345
1. CHECK FILAMENT
Check the filament for damage or open circuits.
Refer to DEF-43, "
Filament Check".
Is the inspection result normal?
YES >> Inspection End.
NO >> Repair filament. Refer to DEF-43, "
Filament Repair".
Rear window defog-
ger connector Te r m i n a l
IPDM E/R
connector Terminal Continuity
D406 (A) 1 E124 (B) 60 Yes
Rear window defog- ger connector Te r m i n a l
GroundContinuity
D406 (A) 1 No
LIIA2644E
Revision: December 20092009 QX56