INFINITI QX56 2009 Factory Service Manual

RF-50
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000003776091
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000003776092
Tool number
(Kent-Moore No.)
Tool name Description
—
(J-39570)
Chassis ear Locating the noise
—
(J-43980)
NISSAN Squeak and
Rattle Kit Repairing the cause of noise
SIIA0993E
SIIA0994E
(Kent-Moore No.)
Tool name
Description
(J-39565)
Engine ear Locating the noise
SIIA0995E
Revision: December 20092009 QX56

SUNROOF SYSTEMRF-51
< ON-VEHICLE REPAIR >
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ON-VEHICLE REPAIR
SUNROOF SYSTEM
InspectionINFOID:0000000003776093
WIND DEFLECTOR
1. Open glass lid assembly fully.
2. Visually check for proper installation, damaged/deteriorated components, or foreign objects within mecha- nism. Correct as required for smooth operation.
3. Check for grease at the wind deflector arm (1) and pivot areas. If necessary, apply a sufficient amount of grease for non-binding
operation.
⇐:Vehicle front
4. Check that the wind deflector (1) moves freely within the sunroof unit assembly while manually pressing down and releasing. If a
malfunction is detected, remove the sunroof unit assembly and
visually inspect. If damage is found, replace either wind deflec-
tor (1) or sunroof unit assembly as required.
⇐:Vehicle front
WEATHERSTRIP
Visually check weatherstrip for any damage, deterioration, or flattening.
• In the case of leakage around glass lid, close glass lid and pour water around it to find the damaged or
gaped portion, remove glass lid assembly.
• If any damage is found, replace glass lid assembly.
CAUTION:
Do not remove the weatherstrip.
LINK AND WIRE ASSEMBLY
NOTE:
Before replacing any suspect part, carefully ensure it is the source of the noise being experienced.
1. Visually check to determine if a sufficient amount of petroleum jelly has been applied to the wire or rail
groove. If not, add petroleum jelly as required.
2. Check wire for any damage or deterioration. If any damage is found, remove rear guide, then replace
wire.
DRAIN HOSES
LIIA2336E
WIIA0849E
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RF-52
< ON-VEHICLE REPAIR >
SUNROOF SYSTEM
Removal
1. Remove the headlining. Refer to INT-17, "Removal and Installation".
2. Visually check the drain hoses for proper connections, damage or deterioration.
3. Remove each drain hose and check visually for damage, cracks or deterioration. • Pour water through the drain hose to check for damage.
If any damage is found, replace the drain hose.
Installation
Installation is in the reverse order of removal.
1. Rear drain hoses 2. Front drain hoses
WIIA0853E
LIIA0272E
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SUNROOF SYSTEMRF-53
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GAP ADJUSTMENT
NOTE:
If any gap or height difference between glass lid and roof panel is found, check glass lid fit and adjust as fol-
lows:
1. Open sunshade assembly.
2. Loosen glass lid securing screws (two each on left and right sides), then tilt glass lid down.
3. Manually adjust glass lid from outside of v ehicle so it resembles "A - A" as shown.
4. After adjusting glass lid tilt glass lid up and tighten screws.
5. Tilt glass lid up and down several times to check that it moves smoothly.
HEIGHT DIFFERE NCE ADJUSTMENT
If an excessive height difference between glass lid assemb ly and roof panel is found, adjust in the following
manner:
1. Remove headlining. Refer to INT-17, "
Removal and Installation".
2. Loosen sunroof frame assembly nuts and sunroof bracket bolts.
3. Add shims until gap is within specification "A-A". NOTE:
Temporarily snug nuts and bolts to prevent movement between each adjustment.
4. Tilt glass lid assembly up and down several times to check that it moves and seals properly.
5. Tighten sunroof frame assembly nuts and sunroof bracket bolts. NOTE:
First tighten left front then right rear sunroof frame assembly to prevent uneven torque while tightening
remaining sunroof bracket bolts.
6. Install headlining. Refer to INT-17, "
Removal and Installation".
WIIA0304E
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RF-54
< ON-VEHICLE REPAIR >
SUNROOF SYSTEM
Exploded View
INFOID:0000000003776094
1. Glass lid assembly 2. Wind deflector3. Rear drain hoses
4. Shade stoppers 5. Sunroof bracket 6. Sunshade assembly
7. Front drain hoses 8. Sunroof motor assembly9. Sunroof frame assembly
10. Overhead console bracket 11. Side cover LH 12. Side cover RH
WIIA0657E
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SUNROOF SYSTEMRF-55
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CAUTION:
• Before removal, fully close the glass lid assembly. Then, after removal, do not move the motor
assembly.
• After installing or adjusting the sunroof and glass lid, check gap alignment and sunroof operation to
prevent malfunction.
• Handle glass lid with care so not to cause damage.
Removal and InstallationINFOID:0000000005877826
CAUTION:
• Always work with a helper.
• When taking sunroof unit out, use shop cloths to protect the seats and trim from damage.
• After installing the sunroof unit or glass lid, be sure to check gap adjustment to prevent any mal-
function.
SUNROOF FRAME ASSEMBLY
NOTE:
• For easier installation, mark each point before removal.
Removal
1. Remove headlining. Refer to INT-17, "Removal and Installation".
2. Remove the glass lid assembly. Follow the procedure for GLASS LID ASSEMBLY within this section.
3. Remove overhead console bracket.
4. Disconnect the front and rear drain hoses.
5. Remove front sunroof frame assembly bolts.
6. Remove sunroof frame assembly brackets.
7. Remove the side bolts and the sunroof frame assembly.
8. Remove the sunshade assembly as necessary. Fo llow the procedure for SUNSHADE ASSEMBLY within
this section.
Installation
1. Install the sunshade assembly.
2. Position the sunroof frame assembly and install the side bolts.
3. Install the sunroof brackets.
4. Install the front sunroof frame assembly bolts.
5. Connect front and rear drain hoses.
6. Install the overhead console bracket.
7. Install the glass lid assembly. Follow the procedure for GLASS LID ASSEMBLY within this section.
8. Install headlining. Refer to INT-17, "
Removal and Installation".
9. Perform initialization procedure. Refer to RF-5, "
ADDITIONAL SERVICE WHEN REPLACING CONTROL
UNIT : Special Repair Requirement".
GLASS LID ASSEMBLY
Removal
1. Open sunshade assembly.
2. Ensure glass lid assembly is closed.
3. Remove side cover LH and RH.
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RF-56
< ON-VEHICLE REPAIR >
SUNROOF SYSTEM
4. Remove the screws securing glass lid assembly to the sunroofframe assembly.
5. Remove the glass lid assembly.
Installation
1. Position glass lid assembly to sunroof frame assembly.
2. Install the glass lid assembly screws. (First tighten left front bolt, then tighten right rear bolt on glass lid
assembly to prevent it from moving while tightening other bolts.)
3. Adjust the glass lid assembly. Refer to RF-51, "
Inspection".
4. Install side cover LH and RH.
WIND DEFLECTOR
Removal
1. Open the sunroof.
2. Remove screws from the left, center, and right side wind deflec- tor holders.
3. Remove the wind deflector from the sunroof frame assembly.
Installation
Installation is in the reverse order of removal.
SUNSHADE ASSEMBLY
Removal
1. Remove the headlining. Refer to INT-17, "Removal and Installation".
2. Loosen sunroof frame assembly bolts and remove both sunroof frame assembly brackets.
3. Lower rear edge of sunroof frame assembly side rails enough for clearance from roof panel.
4. Remove the two shade stoppers from the rear end of the sun- roof frame assembly.
5. Remove the sunshade assembly from the rear end of the sun- roof frame assembly.
Installation
Installation is in the reverse order of removal.
SUNROOF MOTOR ASSEMBLY
WIIA0252E
LIIA1099E
SBT251A
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SUNROOF SYSTEMRF-57
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Removal
CAUTION:
• When removing the sunroof motor, be sure to
place the link and wire assembly in the symmetrical
and fully closed position.
• Never run the removed sunroof motor assembly as a single unit.
1. Position the sunroof in the fully closed position.
2. Remove the roof console assembly. Refer to INT-17, "
Removal and Installation".
3. Disconnect the sunroof motor assembly harness connector (2). : Vehicle front
4. Remove the sunroof motor assembly screws (3), then remove the sunroof motor assembly (1).
Installation
CAUTION:
Before installing the sunroof motor assembly, be sure to place the link and wire assembly in the sym-
metrical and fully closed position.
1. Move the sunroof motor assembly (1) laterally little by little sothat the gear is completely engaged into the wire on the sunroof
frame assembly and the installation surface becomes parallel.
Then, secure the sunroof motor with screws (3).
:Vehicle front
2. Connect the sunroof motor assembly harness connector (2) to the sunroof motor assembly (1).
3. Install the roof console assembly. Refer to INT-17, "
Removal
and Installation".
4. Reset the sunroof motor assembly memory. Refer to RF-5,
"BASIC INSPECTION : Special Repair Requirement".
WIIA0772E
WIIA0772E
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RSU-1
SUSPENSION
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REAR SUSPENSION
PRECAUTION ................ ...............................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
2
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
SYMPTOM DIAGNOSIS ...............................5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
5
NVH Troubleshooting Chart ................................ ......5
ON-VEHICLE MAINTENANCE .....................6
REAR SUSPENSION ASSEMBLY ................ .....6
On-Vehicle Inspection and Service ..................... ......6
Wheel AlignmentInspection .......................................6
ON-VEHICLE REPAIR ..................................9
REAR SUSPENSION ASSEMBLY ................ .....9
Component .......................................................... ......9
REMOVAL AND INSTALLATION ...............11
REAR SUSPENSION MEMBER .................... ....11
Removal and Installation ..................................... ....11
SHOCK ABSORBER ........................................15
Removal and Installation ..................................... ....15
Disposal ...................................................................15
SUSPENSION ARM ..........................................17
Removal and Installation .........................................17
FRONT LOWER LINK .......................................19
Removal and Installation .........................................19
REAR LOWER LINK & COIL SPRING .............21
Removal and Installation .........................................21
STABILIZER BAR .............................................23
Removal and Installation .........................................23
REAR LOAD LEVELING AIR SUSPENSION
COMPRESSOR ASSEMBLY ............................
24
Removal and Installation .........................................24
CONTROL UNIT ................................................26
Removal and Installation .........................................26
Initialization Procedure ............................................26
HEIGHT SENSOR .............................................27
Removal and Installation .........................................27
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .............................................
29
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
29
Wheel Alignment (Unladen*1) ............................. ....29
Ball Joint ..................................................................29
Wheelarch Height (Unladen*1) ................................30
Revision: December 20092009 QX56

RSU-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005873203
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
 Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
 When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
 When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005873204
NOTE:
 This Procedure is applied only to models with Intelli gent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
 Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: December 20092009 QX56